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5284792-UIM-A-0317

Johnson Controls Unitary Products

19

PRESSURE SWITCH FAULT & LOCKOUT

HIGH PRESSURE SWITCH (HPS) FAULT

If the compressor is operating and the high pressure switch is recog-
nized as open, the control de-energizes the compressor output. The 5
minute ASCD timer starts when the compressor speed reaches 0. The
compressor contactor remains off until the high pressure switch has re-
closed and the 5 minute ASCD timer has been satisfied.

HIGH PRESSURE SWITCH LOCKOUT

If the system recognizes two HPS faults within six hours of accumulated
compressor run-time, the system will enter the HPS lockout. During the
lockout period, the defrost and compressor relays remain de-energized.
While the system is locked out, the Outdoor Display will represent the
appropriate fault message as described elsewhere in this document.
The system will differentiate between PS faults that occur in heating or
defrost modes. This is only for the system to decide which fault code to
display. This may help the service person in troubleshooting issues with
the unit when this lockout occurs. Otherwise it shouldn't differentiate
between heating or defrost modes when counting PS faults.

The six hour timing starts after the ASCD has expired following the first
PS fault. The timer only accumulates when the compressor is running.
If the system recognizes a second opening of the PS before the six
hour timer expires, the system will enter the PS soft lockout. If the sys-
tem does not recognize a second opening of the PS before the six hour
timer expires, the six hour timer is cleared and the PS fault counter is
reset.

SUCTION PRESSURE SENSOR FAULT

The system will monitor the suction pressure during operation. If the
suction pressure value falls below the trending limit point and is not
increasing, the low suction pressure fault is recognized. The suction
pressure must remain below the trending limit for 180 seconds in cool
operation. The low suction pressure fault is bypassed for 120 seconds
upon system startup. If the fault limit value is ever reached for > 5 sec-
onds a low suction pressure fault is recognized regardless of a bypass
time.

SECTION IX: INSTRUCTING THE OWNER

Assist the owner with registering the unit warranty using the warranty
card included with the unit, or preferably online at 

www.upgproductregistration.com

. It is strongly recommended to com-

plete a startup sheet showing the critical readings of the unit at the time
of commissioning, which can be uploaded as part of the online registra-
tion process.

When applicable, instruct the owner that the compressor is equipped
with a crankcase heater to prevent the migration of refrigerant to the
compressor during the OFF cycle. The heater is energized only when
the unit is not running. If the main switch is disconnected for long peri-
ods of shut down, do not attempt to start the unit until 2 hours after the
switch has been connected. This will allow sufficient time for all liquid
refrigerant to be driven out of the compressor.

The installer should also instruct the owner on proper operation and
maintenance of all other system components.

MAINTENANCE

1. Dirt should not be allowed to accumulate on the outdoor coils or

other parts in the air circuit. Clean as often as necessary to keep the
unit clean. Use a brush, vacuum cleaner attachment, or other suit-
able means.

2. The outdoor fan motor bearings are permanently lubricated and do

not require periodic oiling.

3. If the coil needs to be cleaned, it should be washed with water or a

PH neutral detergent. Allow solution to remain on coil for several
minutes before rinsing with clean water. Solution should not be per-
mitted to come in contact with painted surfaces.

4. Refer to the furnace or air handler instructions for filter and blower

motor maintenance.

5. The indoor coil and drain pan should be inspected and cleaned reg-

ularly to prevent odors and assure proper drainage.

COOLING CHARGE TABLE IS ON THE INSIDE OF THE CONTROL
BOX COVER.

TABLE 10: 

Sensor Connector Pin Definition

A1

High Pressure Signal

A2

3.3VDC

TABLE 11: 

Low Suction Pressure Limits

Mode of Operation

Trending Limit

Fault Limit

Cool

< 90psi

< 5psi

$

$

$

 CAUTION

It is unlawful to knowingly vent, release or discharge refrigerant into
the open air during repair, service, maintenance or the final disposal
of this unit.

!

Summary of Contents for YXV series

Page 1: ...minal sized matching indoor coil plus 15 feet of field supplied lines SECTION II SAFETY This is a safety alert symbol When you see this symbol on labels or in manuals be alert to the potential for personal injury Understand and pay particular attention to the signal words DANGER WARNING or CAUTION DANGER indicates an imminently hazardous situation which if not avoided will result in death or serio...

Page 2: ...5 F or below the preferred method is to weigh in the charge For charging or checking the system charge at 55 F or below refer to the Optional Cold Weather Charging procedures near the end of SECTION VI SYSTEM CHARGE There is an Optional Cold Weather Charging accessory kit to prevent the outdoor unit from taking in cold air below 55 F The kit part number can be found in the list of accessory kits o...

Page 3: ...DFH XQGHU FHQWHU RI FRPSUHVVRU 127 QVXUH DGHTXDWH ZDOO VXSSRUW 87 21 6SHFLDO FDUH PXVW EH WDNHQ WR DYRLG UHFLUFXODWLRQ RI GLVFKDUJH DLU WKURXJK FRQGHQVHU FRLO FIGURE 2 Alternative Installation Clearances 0 1 080 5 1 7 1 81 76 127 OHDUDQFH EHWZHHQ WZR XQLWV PD EH UHGXFHG WR PLQLPXP SURYLGHG WKH VHUYLFH DFFHVV FOHDUDQFH LV LQFUHDVHG WR PLQLPXP DQG WKH FOHDUDQFH RQ HDFK UHPDLQLQJ VLGH LV PDLQWDLQHG D...

Page 4: ...ust be capable of sup porting the total weight of the unit including a pad lintels rails etc which should be used to minimize the transmission of sound or vibra tion into the conditioned space WALL MOUNT INSTALLATION Care must be taken to mount the outdoor unit on a solid base that is sloped to shed water secure from settlement and is isolated from the structural foundation or walls to prevent sou...

Page 5: ...n Figure 5 Also protect all painted surfaces insulation and plastic base during brazing After braz ing cool joint with wet rag Valve can be opened by removing the service valve cap and fully insert ing a hex wrench into the stem and backing out counter clockwise until valve stem just touches the chamfered retaining wall Connect the refrigerant lines using the following procedure 1 Remove the cap a...

Page 6: ...the valve to the vacuum pump suction to isolate the pump and hold the system under vacuum Watch the micron gauge for a few minutes If the micron gauge indicates a steady and continuous rise it s an indication of a leak If the gauge shows a rise then levels off after a few minutes and remains fairly constant it s an indication that the system is leak free but still contains moisture and may require...

Page 7: ...trol wiring NEC Class 2 from the outdoor unit to the indoor unit and thermostat FIGURE 6 Outdoor Unit Control Box OUTDOOR DISPLAY A0770 001 ACCESS PANEL SWITCH OUTDOOR REACTOR CHOKE OUTDOOR FILTER CONTROLLER May not be used on all units LOW VOLTAGE FIELD WIRING BOX AMBIENT TEMPERATURE SENSOR HIGH VOLTAGE FIELD WIRING HIGH VOLTAGE CONDUIT PLATE GROUND LUG FIELD WIRING TERMINAL BLOCK INVERTER DRIVE ...

Page 8: ... the one that best reflects the out door environment where the conditioned space is located This selec tion adjusts the how the indoor blower and the compressor work together to manage temperature and humidity Additional fine tune adjustments are available using the HxTM thermostat Refer to the HxTM thermostat manual for additional detail The proper airflow is determined by the main outdoor contro...

Page 9: ...HARGE will display on the banner with the appropriate response dependent upon the OEM s predeter mined values user may press Select when the banner displays ADD CHARGE or REMOVE CHARGE The display will indicate ACCEPTED for 5 seconds and return to the example defined in Step 1 However if the system does meet the charge requirements defined by the OEM the outdoor display will indicate the below tex...

Page 10: ...recent system fault and or event that is stored in memory The second system fault will not be displayed but will be stored in memory For example see Table 4 Status Code Display The main control board contains 2 LED s for status and fault display as shown Figure 10 The control will provide a status code indicating the state of the system using the Yellow LED as detailed in Table 5 The Red LED indic...

Page 11: ...s defined in 1 3 in the banner The control will indicate ASCD TIMER ACTIVE and display it as the highest priority over all of the below defined active modes if the ASCD Timer is currently active A Will ONLY Display the Active Condition ASCD TIMER ACTIVE Only present when the ASCD Timer is Active DEMAND RESPONSE ACTIVE FACTORY RUN TEST ACTIVE REPAIR HEAT HP ACTIVE REPAIR COOL HP ACTIVE REPAIR COOL ...

Page 12: ...m shall display the previously saved configuration setting s Not the Default setting s unless the saved selection was in fact the default selection Operational Mode The system will display Inverter profile and revers ing valve dependent unit tonnage when the user selects Operational Mode AC TABLE 6 Outdoor Display Menu Structure MAIN LAYER SECOND LAYER THIRD LAYER BASE LAYER EQUIPMENT STATUS COMMA...

Page 13: ...INVERTER MODEL INSTALLATION ERROR HARD LOCKOUT Required Sensor or Switch Faults Outdoor ambient sensor failure short RED solid OUTDOOR AMBIENT SENSOR SHORT SOFT LOCKOUT Outdoor ambient sensor failure open RED solid OUTDOOR AMBIENT SENSOR OPEN SOFT LOCKOUT Coil sensor failure short not in lockout yet RED solid COIL TEMP SENSOR SHORT X Coil sensor failure short RED solid COIL TEMP SENSOR SHORT SOFT ...

Page 14: ... RED solid LOW SUCTION PRESSURE SOFT LOCKOUT X Low suction pressure RED solid LOW SUCTION PRESSURE HARD LOCKOUT X Wiring Related Faults W and O signal received in HP mode RED solid W O INPUTS HP MODE SOFT LOCKOUT Inverter Drive Faults Multiple Inverter Faults RED solid MULTIPLE INVERTER FAULTS SOFT LOCKOUT Control Events O signal received in AC mode Yellow solid O INPUT AC MODE W and O signal rece...

Page 15: ...ance RED solid COMPRESSOR PHASE CURRENT IMBALANCE INVERTER DRIVE Microelectronic Fault RED solid MICROELECTRONIC FAULT INVERTER DRIVE Power Module Temp Low or Sensor Open Fault RED solid POWER MODULE TEMP LOW SENSOR OPEN INVERTER DRIVE AC Input Current Foldback Timeout Yellow solid AC INPUT CURRENT FOLDBACK INVERTER DRIVE Power Module Temp High Yellow solid POWER MODULE HIGH TEMP INVERTER DRIVE PF...

Page 16: ... UIM A 0317 16 Johnson Controls Unitary Products FIGURE 12 2 Ton Inverter Drive LED Location FIGURE 13 3 4 Ton Inverter Drive LED Location FIGURE 14 5 Ton Inverter Drive LED Location OO V DUH EHQHDWK WKH SODWH ...

Page 17: ...ower before servicing Wait 2 minutes to ensure that drive capacitors are discharged before servicing Use compressor with grounded system only Molded electrical plug must be used for connection to compressor BURN HAZARD Failure to follow these warnings could result in serious personal injury or property damage Ensure that materials and wiring do not touch high temperature areas of the compressor Pe...

Page 18: ... side compressor side 2 Check the compressor motor windings Microelectronic fault EEPROM fault 1 Check the DC bus voltage 187VDC 2 Power cycle the drive 3 If problem persists replace the drive Power module temp low or sensor open fault Temperature sensing device on the drive are possibly defective If problem persists replace the drive DC Bus Voltage Low 1 Check the line voltage if it is 187VAC 2 C...

Page 19: ...ed for 5 sec onds a low suction pressure fault is recognized regardless of a bypass time SECTION IX INSTRUCTING THE OWNER Assist the owner with registering the unit warranty using the warranty card included with the unit or preferably online at www upgproductregistration com It is strongly recommended to com plete a startup sheet showing the critical readings of the unit at the time of commissioni...

Page 20: ...TEMP SENSOR TB TERMINAL BLOCK XFMR TRANSFORMER BLK BLACK BLU BLUE BLU WHT BLUE w WHITE STRIPE BRN BROWN GRN GREEN PUR PURPLE RED RED RED WHT RED w WHITE STRIPE WHT WHITE YEL YELLOW YEL PINK YELLOW w PINK STRIPE 5295812 UWD C 0217 FERRITE RING CHOKE DS LTS AMB CTS R C P6 P7 P8 P10 P2 P3 P1 P5 P4 A B C A R B C G S V G S V DTS DPT SPT STS RV DR C O Y OD FAN RS485 COMM EEV COMM RS485 COMM 3A COMPRESSO...

Page 21: ... WITH THIS UNIT MUST BE REPLACED IT MUST BE REPLACED WITH 105 C THERMOPLASTIC OR ITS EQUIVALENT 1 2 AMB AMBIENT TEMP SENSOR DPT DISCHARGE PRESSURE DR DEMAND RESPONSE DS DISPLAY SWITCH DTS DISCHARGE TEMP SENSOR HPS HIGH PRESS SWITCH LTS LIQUID TEMP SENSOR SPT SUCTION PRESSURE STS SUCTION TEMP SENSOR TB TERMINAL BLOCK XFMR TRANSFORMER BLK BLACK BLU BLUE BLU WHT BLUE w WHITE STRIPE BRN BROWN GRN GREE...

Page 22: ...5284792 UIM A 0317 22 Johnson Controls Unitary Products NOTES ...

Page 23: ...lts AC 230 volt AC Measured voltage L1 to L2 Total amperes L1 L2 Compressor amperes L1 L2 Measured voltage R and C outdoor unit control board Air Flow Setup Cooling Supply static inches of water column Supply air dry bulb temperature Return air dry bulb temperature Temperature drop A B C D Blower Type Set Up Outside air dry bulb temperature Return air wet bulb temperature Supply air wet bulb tempe...

Page 24: ...h the owner s manual Explain thermostat use and programming if applicable to owner Unit Operation and Cycle Test Operate the unit through continuous fan cycles from the thermostat noting and correcting any problems Operate the unit through cooling cycles from the thermostat noting and correcting any problems Job site has been cleaned indoor and outdoor debris removed from job site Tools have been ...

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