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31

AFFINITY LOW SILL SERIES INSTALLATION MANUAL

Controls cont.

Aurora ‘Advanced’ Control Features

The Aurora ‘Advanced’ 

Control system expands on 

the capability of the Aurora 

‘Base’ Control (ABC) 

by adding the Aurora 

Expansion Board (AXB).

All of the preceding 

features of the Aurora 

‘Base’ Control are included. 

The following control 

description is of the 

additional features and 

capability of the Aurora 

advanced  control. 

It is highly recommended the 

installing/servicing contractor obtain 

an Aurora Interface and Diagnostic 

Tool (AID) and specialized training 

before attempting to install or service 

an Aurora ‘Advanced’ control system. 

The additional AXB features include the following:

AXB DIP Switch 

DIP 1 - ID

: This is the AXB ModBus ID and should always 

read On.

DIP 2 & 3 - Future Use

DIP 4 & 5 - Accessory Relay2

: A second, DIP configurable, 

accessory relay is provided that can be cycled with the 

compressor 1 or 2 , blower, or the Dehumidifier (DH) 

input. This is to complement the Accessory 1 Relay on 

the ABC board.

Position

DIP 4

DIP 5

Description

1

ON

ON

Cycles with Fan or ECM (or G)

2

OFF

ON

Cycles with CC1 first stage of compressor 

or compressor spd 6

3

ON

OFF

Cycles with CC2 second stage of 

compressor or compressor spd 7-12

4

OFF

OFF

Cycles with DH input from ABC board

Advanced Hot Water Generator Control 
(Domestic Hot Water Option)

In lieu of the ‘Base Hot Water Generator Control’, the 

Advanced features an AID Tool selectable temperature limit 

and microprocessor control of the process. This will maximize 

hot water generation and prevent undesirable energy use. An 

alert will occur when the hot water input temperature is at 

or above setpoint (100°F - 140°F) for 30 continuous seconds 

(130°F is the default setting). This alert will appear as an E15 

on the AID Tool and the hot water pump de-energizes. Hot 

water pump operations resume on the next compressor cycle 

or after 15 minutes of continuous compressor operation during 

the current thermostat demand cycle. Since compressor hot 

gas temperature is dependent on loop temperature in cooling 

mode, loop temperatures may be too low to allow proper 

heating of water. The control will monitor water and refrigerant 

temperatures to determine if conditions are satisfactory for 

heating water. LED1 (red LED) will flash code 15 when the 

DHW limit is reached and when conditions are not favorable 

for water heating. Error code 15 will also be displayed on the 

AID Tool in the fault screen. This flash code is a noncritical 

alert and does not necessarily indicate a problem.

Compressor Monitoring

The AXB includes two current transducers to monitor the 

compressor current and starting characteristics. Open 

circuits or welded contactor faults will be detected. A fault 

will produce an E10 code.

IntelliZone2 Zoning Compatibility 
(Optional IntelliZone2 Zoning)

A dedicated input to connect and communicate with the 

IntelliZone2 (IZ2) zoning system is provided on P7. The is a 

dedicated communication port using a proprietary ModBus 

protocol. An AXB can be added to other selected ABC-only 

systems as well. Then an advanced communicating IntelliZone2 

zoning system can be added to ABC-only systems. Consult the 

IntelliZone2 literature for more information. 

Variable Speed Pump

This input and output are provided to drive and monitor 

a variable speed pump. The VS pump output is a PWM 

signal to drive the variable speed pump. The minimum and 

maximum level are set using the AID Tool. 75% and 100% 

are the default settings respectively. The VS data input 

allows a separate PWM signal to return from the pump 

giving fault and performance information. Fault received 

from the variable speed pump will be displayed as E16.

Modulating Water Valve

This output is provided to drive a modulating water valve.  

Through advanced design the 0-10VDC valve can be 

driven directly from the VS pump output. The minimum 

and maximum level are set in the same way as the VS 

pump using the AID Tool. 75% and 100% are the default 

settings respectively.

Loop Pump Linking

This input and output are provided so that two units can be 

linked together with a common flow center. When either unit 

has a call for loop pump, both unit’s loop pump relays and 

variable speed pumps are energized. The flow center then can 

simply be wired to either unit. The output from one unit should 

be routed to the input of the other. If daisy chained up to 16 

heat pumps can be wired and linked together in this fashion.

Summary of Contents for YCL09

Page 1: ...YCL09 18 75 THRU 1 5 NOMINAL TONS Due to continuous product improvement specifications are subject to change without notice Visit us on the web at www yorkgeothermal com Additional rating information...

Page 2: ......

Page 3: ...lectrical Data 18 Blower Performance Data 19 Wiring Schematics 20 Controls 26 Unit Startup Notes 34 Unit Startup Checklist Unit Startup Steps 35 Operating Parameters 36 Operating Limits 36 Pressure Dr...

Page 4: ...TM Base Control ABC Vintage Factory Use Only Non Standard Options SS Standard Air Coil Insulation Option 5 AlumiSealTM Extended Range 6 AlumiSealTM Standard Range 7 No Coating Extended Range 8 No Coat...

Page 5: ...from the packaging if necessary Units in question should also be internally inspected If any damage is noted the carrier should make the proper notation on the delivery receipt acknowledging the damag...

Page 6: ...eturn cabinet shown in dimensional views A D E C G B F Flat Top Configuration Overall Cabinet Grille A B C D E F G Width Depth Height Grille Lid Grille Length Grille Width 09 12 in 45 1 10 8 22 5 9 2...

Page 7: ...shown in dimensional views D E F C A G B H 80 Slope Top Configuration Overall Cabinet Grille A B C D E F G H Width Depth Height Grille Lid Grille Length Grille Width 09 12 in 45 1 10 8 24 0 9 2 35 0...

Page 8: ...FLOW 33 6 9 1 42 7 1 5 1 5 8 6 2 1 2 10 1 0 WATER OUT 1 2 in FPT WATER IN 1 2 in FPT 12 1 YCLC15 18 YCL09 12 1 8 1 5 28 0 AIR FLOW 37 8 29 1 8 7 FILTER BLOWER ACCESS PANEL COMPRESSOR ACCESS PANEL COND...

Page 9: ...Optional Hose Kits Handy Box Blower Option Switch Air Filter Left Return Right Return Dimensional Data Controls Detail Flat Top Chassis Control Panel Remove For Access To Control Box Air Filter Air F...

Page 10: ...x 165 Coax and Water Piping Water Connection Size FPT in mm 1 2 12 7 1 2 12 7 1 2 12 7 1 2 12 7 Coax Piping Water Volume gal l 0 15 0 6 0 18 0 7 0 15 0 6 0 18 0 7 Air Coil Air Coil Dimensions H x W in...

Page 11: ...ss of the shims used Position backplate in desired equipment location To further reduce the operating sound level of the unit 1 8 inch thick rubber matting may be placed under the chassis to eliminate...

Page 12: ...The supply and return water piping should be run through the wall or floor penetration and terminate with a ball valve The piping material used must comply with all local codes Refer to System Cleani...

Page 13: ...ed flexible hoses with a swivel fitting should be provided Apply Teflon tape or sealant compound to threaded hose fittings Combination shut off balancing valves should be installed on both the supply...

Page 14: ...g pieces 1 2 and 3 into the locations directly opposite the original positions Secure by replacing mounting brackets Note Be sure that louvers on the grille assembly are facing the proper direction wh...

Page 15: ...to protect the system from dirty water conditions Dirty water will result in system wide degradation of performance and solids may clog valves strainers flow regulators etc Additionally the heat excha...

Page 16: ...extremely hard water the owner should be informed that the heat exchanger may require occasional flushing Units with cupronickel heat exchangers are recommended for open loop applications due to the i...

Page 17: ...Electric Code whichever is applicable 208 Volt Operation All 208 230 units are factory wired for 230 volt operation For 208 volt operation the red and blue transformer wires must be switched Micropro...

Page 18: ...0 2 6 6 7 7 7 10 15 265 60 1 238 292 6 7 4 3 22 0 2 5 6 8 7 9 10 15 12 115 60 1 104 127 14 8 9 5 50 0 4 25 13 8 16 1 25 208 230 60 1 187 253 7 7 4 9 25 0 2 6 7 5 8 8 10 15 265 60 1 238 292 7 0 4 5 22...

Page 19: ...ium Speed High Speed 09 300 325 400 12 300 325 400 15 350 450 600 18 350 450 600 Factory settings are in Bold Air flow values are with dry coil and standard filter For wet coil performance first calcu...

Page 20: ...5 6 7 8 ALM ALG ACCCOM ACCNO ACCNC R C G Y1 EH2 C EH1 C CO C R C R Off Fault LED1 R Status LED3 Config LED2 CC2 CC F C R F FG CC CCG CC2 HI CC2 LO CC2 G REVREVFP1 FP1 FP2 FP2 LPS LPSHPSHPS Aurora Base...

Page 21: ...Load Shed ESD 1 secondon and 1 secondoff RandomStart Delay Fast Flash OFF ON SlowFlash Fast Flash Flash Code 2 Flash Code 3 Flash Code 6 Flash Code 4 Flash Code 5 AuroraLED Flash Codes 100 millisecon...

Page 22: ...ange Black 12 White 18 Red 11 Red 19 Red 17 24VAC Shutdown Red 15 Red 16 NOTE1 T ST CC Compressor Contactor HP High PressureSwitch LP Low Pressure Switch RV ReversingValveCoil ST Entering Air Temperat...

Page 23: ...Y HP HP CC CG LO R C LP LP Y Transformer 24V Blue 230V 265V Red 208V Black Yellow Black White Black White 1 Red 2 Black 6 Black 7 Blue 8 Blue 9 Violet 5 Violet 4 Yellow 10 Orange 21 NOTE1 Black 22 Bl...

Page 24: ...485 EH2 C EH1 C CO R C RS485 Exp Factory Com1 Com2 Config G G G Y R SW1 Test FP1 15oF 30oF JW2 Alarm P11 P5 P2 P1 P8 P7 P9 P6 P3 SW2 P13 P4 FP2 15oF 30oF RV B O ACC Dip 4 ACC Dip 5 CC Dual Single L Pu...

Page 25: ...0 milliseconds on and 400 milliseconds off witha 2 secondpause before repeating Reserved Flash Code 7 Configuration LED LED2 Yellow Fault LED LED3 Red Fast Flash Fast Flash No Software Overide Flash E...

Page 26: ...will run until the thermostat is satisfied In the Cool mode a call for cooling by the thermostat energizes the reversing valve and closes the compressor contactor contacts energizing the compressor w...

Page 27: ...ond on and 1 second off Additionally when entering test mode LED1 red will flash the last lockout one time Test mode will automatically time out after 30 minutes Test mode can be exited by pressing an...

Page 28: ...output L will be turned on The fault type identification display LED1 Red shall flash the fault code To reset lockout conditions with SW2 8 On thermostat inputs Y1 Y2 and W must be removed for at lea...

Page 29: ...e energized Blower G The blower will start immediately upon receiving a thermostat G command If there are no other commands from the thermostat the ECM will run on G speed until the G command is remov...

Page 30: ...M airflow settings The AID Tool simply plugs into the exterior of the cabinet in the AID Tool port ABC Control Board Layout Aurora Base Control LED Displays These three LEDs display the status configu...

Page 31: ...of water The control will monitor water and refrigerant temperatures to determine if conditions are satisfactory for heating water LED1 red LED will flash code 15 when the DHW limit is reached and wh...

Page 32: ...tput from sump sensor Smoke CO Alarm Fault no lockout info only Switch output from Smoke CO sensor Dirty Filter Alarm no lockout info only Output from dirty filter sensor Home Automation 2 E24 HA2 Wit...

Page 33: ...to 15 no airflow change will be noticed from normal cooling Dehumidification mode will be shown on the ABC and the communicating thermostats Fault LED LED1 Red Red Fault LED LED Flash Code Lockout Re...

Page 34: ...imilar in construction to the non fused electrical disconnect The fused disconnect is available in five models with equipment rated fuses to provide additional circuit protection The fuses are panel m...

Page 35: ...Cooling setpoint must be set below room temperature 3 Be sure that the compressor and water control valve or loop pump s are activated 4 Verify that the water flow rate is correct by measuring the pre...

Page 36: ...38 3 0 155 165 415 435 10 14 7 11 7 10 35 45 90 1 5 170 185 435 470 11 18 7 11 8 11 42 50 3 0 174 190 465 500 11 18 7 11 8 11 42 50 110 2 3 3 0 NOTES Cooling performance based on entering air temperat...

Page 37: ...p psi 30 F 50 F 70 F 90 F 110 F 09 1 2 1 0 0 9 0 8 0 7 0 6 1 8 2 3 2 2 2 0 1 9 1 8 2 5 3 8 3 7 3 5 3 3 3 1 12 1 5 0 9 0 8 0 7 0 6 0 5 2 3 1 7 1 5 1 4 1 3 1 1 3 5 3 0 2 7 2 5 2 4 2 2 15 2 0 1 7 1 6 1 5...

Page 38: ...ormal Low Normal High Normal Normal Low High Water Flow Cooling Low Low Low Low High Normal Low Low Indoor Air Temperature Heating Low Low Low Normal High Normal Normal High Low Indoor Air Temperature...

Page 39: ...total heating capacity MBtu h LC latent cooling capacity MBtu h S T sensible to total cooling ratio Reference Calculations Heating Calculations Cooling Calculations LWT EWT LAT DB EAT DB LC TC SC S T...

Page 40: ...PM x 500 485 for water antifreeze x T Note DO NOT hook up pressure gauges unless there appears to be a performance problem Line Voltage Loop Open Unit Amp Draw Closed COAX SOURCE HEATING CYCLE ANALYSI...

Page 41: ...pressure Note On open loop systems if the installation is in an area with a known high mineral content 125 PPM or greater in the water it is best to establish with the owner a periodic maintenance sc...

Page 42: ...42 AFFINITY LOW SILL SERIES INSTALLATION MANUAL Notes...

Page 43: ...escription Date By Misc ECM Motor Changes 15 Nov 2018 JM All Released ABC Control Option 01 Sept 2015 MA 23 36 Updated Wiring Schematics Updated Service Parts Table 11 May 2015 MA All Updated with All...

Page 44: ...allation Manual Part Number IM1012CK6C Release Date 12 18 2018 The manufacturer has a policy of continual product research and development and reserves the right to change design and specifications wi...

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