background image

27

AFFINITY LOW SILL SERIES INSTALLATION MANUAL

Controls cont.

Aurora ‘Base’ Control

NOTE:

 Refer to the Aurora Base Control Application and 

Troubleshooting Guide and the Instruction Guide: Aurora 

Interface and Diagnostics (AID) Tool for additional information.

Control Features

Software ABC Standard Version 3.0

Single or Dual Capacity Compressors

Either single or dual capacity compressors can be operated.

Variable Speed ECM 

Blower Motor Option (If Applicable)

A Variable Speed ECM blower motor can be driven directly 
using the onboard PWM output. Four blower speeds are 
available based upon the G, Y1, Y2, and W input signals to 
the board. The blower speeds can be changed either by the 
ECM manual configurations mode method or by using the 
Aurora AID Tool directly. All four blower speeds can be set 
to the same speed if desired. 

5-Speed ECM Blower Motor Option (If Applicable)

A 5-Speed ECM blower motor will be driven directly using 
the thermostat connections. Any of the G, Y1, or Y2/W 
signals can drive any of the 5 available pre-programmed 
blower speeds on the motor. All 5 Series "G" vintage units 
will be wired this way at the factory.

Other Control Features

•  Random start at power up
•  Anti-short cycle protection
•  High and low pressure cutouts
•  Loss of charge
•  Water coil freeze detection
•  Air coil freeze detection
•  Over/under voltage protection
•  Condensate overflow sensor
• Load shed
•  Dehumidification (where applicable)
• Emergency shutdown
•  Hot gas reheat operation (where applicable)
• Diagnostic LED
•  Test mode push button switch
•  Two auxiliary electric heat outputs
• Alarm output
•  Accessory output with N.O. and N.C.
•  Two Modbus communication Ports

Field Selectable Options via Hardware

DIP Switch (SW1)

 

– Test/Configuration Button (See SW1 

Operation Table)

Test Mode

The control is placed in the test mode by holding the push 
button switch SW1 for 2 - 5 seconds. In test mode most of 
the control timings will be shortened by a factor of sixteen 
(16). LED3 (green) will flash at 1 second on and 1 second 
off. Additionally, when entering test mode LED1 (red) will 
flash the last lockout one time. Test mode will automatically 
time out after 30 minutes. Test mode can be exited by 
pressing and holding the SW1 button for 2 to 5 seconds or 
by cycling the power. 

NOTE: 

Test mode will automatically 

be exited after 30 minutes.

Variable Speed ECM Configuration Mode 

(If Applicable)

The control is placed in the ECM configuration mode by 
holding the pushbutton switch SW1 for 5 to 10 seconds, the 
high, low, and “G” ECM speeds can be selected by following 
the LED display lights. LED2 (yellow) will fast flash when 
entering the ECM configuration. When setting “G” speed 
LED3 (green) will be continuously lit, for low speed LED1 
(red) will be continuously lit, and for high speed both LED3 
(green) and LED1 (red) will be continuously lit. During the 
ECM configuration mode LED2 (yellow) will flash each of 
the 12 possible blower speeds 3 times. When the desired 
speed is flashed press SW1, LED2 will fast flash until SW1 
is released. “G” speed has now been selected. Next select 
low speed, and high speed blower selections following the 
same process above. After third selection has been made, 
the control will exit the ECM configuration mode. Aux fan 
speed will remain at default or current setting and requires 
the AID Tool for adjustment.

Reset Configuration Mode

The control is placed in reset configuration mode by 
holding the push button switch SW1 for 50 to 60 seconds. 
This will reset all configuration settings and the EEPROM 
back to the factory default settings. LED3 (green) will turn 
off when entering reset configuration mode. Once LED3 
(green) turns off, release SW1 and the control will reset.

DIP Switch (SW2) 

SW2-1

  FP1 Selection – Low water coil temperature limit 

setting for freeze detection. On = 30°F; Off = 15°F.

SW2-2

  FP2 Selection – On = 30°F; Off = N/A

SW2-3

  RV – O/B - thermostat type. Heat pump 

thermostats with “O” output in cooling or “B” 
output in Heating can be selected. On = O;  Off = B.

SW2-4

  Access Relay Operation (P2)

and 2-5

Access Relay Operation

SW2-4

SW2-5

Cycle with Blower

ON

ON

Cycle with Compressor

OFF

OFF

Water Valve Slow Opening

ON

OFF

Cycle with Comm. T-stat Hum Cmd

OFF

ON

Summary of Contents for YCL09

Page 1: ...YCL09 18 75 THRU 1 5 NOMINAL TONS Due to continuous product improvement specifications are subject to change without notice Visit us on the web at www yorkgeothermal com Additional rating information...

Page 2: ......

Page 3: ...lectrical Data 18 Blower Performance Data 19 Wiring Schematics 20 Controls 26 Unit Startup Notes 34 Unit Startup Checklist Unit Startup Steps 35 Operating Parameters 36 Operating Limits 36 Pressure Dr...

Page 4: ...TM Base Control ABC Vintage Factory Use Only Non Standard Options SS Standard Air Coil Insulation Option 5 AlumiSealTM Extended Range 6 AlumiSealTM Standard Range 7 No Coating Extended Range 8 No Coat...

Page 5: ...from the packaging if necessary Units in question should also be internally inspected If any damage is noted the carrier should make the proper notation on the delivery receipt acknowledging the damag...

Page 6: ...eturn cabinet shown in dimensional views A D E C G B F Flat Top Configuration Overall Cabinet Grille A B C D E F G Width Depth Height Grille Lid Grille Length Grille Width 09 12 in 45 1 10 8 22 5 9 2...

Page 7: ...shown in dimensional views D E F C A G B H 80 Slope Top Configuration Overall Cabinet Grille A B C D E F G H Width Depth Height Grille Lid Grille Length Grille Width 09 12 in 45 1 10 8 24 0 9 2 35 0...

Page 8: ...FLOW 33 6 9 1 42 7 1 5 1 5 8 6 2 1 2 10 1 0 WATER OUT 1 2 in FPT WATER IN 1 2 in FPT 12 1 YCLC15 18 YCL09 12 1 8 1 5 28 0 AIR FLOW 37 8 29 1 8 7 FILTER BLOWER ACCESS PANEL COMPRESSOR ACCESS PANEL COND...

Page 9: ...Optional Hose Kits Handy Box Blower Option Switch Air Filter Left Return Right Return Dimensional Data Controls Detail Flat Top Chassis Control Panel Remove For Access To Control Box Air Filter Air F...

Page 10: ...x 165 Coax and Water Piping Water Connection Size FPT in mm 1 2 12 7 1 2 12 7 1 2 12 7 1 2 12 7 Coax Piping Water Volume gal l 0 15 0 6 0 18 0 7 0 15 0 6 0 18 0 7 Air Coil Air Coil Dimensions H x W in...

Page 11: ...ss of the shims used Position backplate in desired equipment location To further reduce the operating sound level of the unit 1 8 inch thick rubber matting may be placed under the chassis to eliminate...

Page 12: ...The supply and return water piping should be run through the wall or floor penetration and terminate with a ball valve The piping material used must comply with all local codes Refer to System Cleani...

Page 13: ...ed flexible hoses with a swivel fitting should be provided Apply Teflon tape or sealant compound to threaded hose fittings Combination shut off balancing valves should be installed on both the supply...

Page 14: ...g pieces 1 2 and 3 into the locations directly opposite the original positions Secure by replacing mounting brackets Note Be sure that louvers on the grille assembly are facing the proper direction wh...

Page 15: ...to protect the system from dirty water conditions Dirty water will result in system wide degradation of performance and solids may clog valves strainers flow regulators etc Additionally the heat excha...

Page 16: ...extremely hard water the owner should be informed that the heat exchanger may require occasional flushing Units with cupronickel heat exchangers are recommended for open loop applications due to the i...

Page 17: ...Electric Code whichever is applicable 208 Volt Operation All 208 230 units are factory wired for 230 volt operation For 208 volt operation the red and blue transformer wires must be switched Micropro...

Page 18: ...0 2 6 6 7 7 7 10 15 265 60 1 238 292 6 7 4 3 22 0 2 5 6 8 7 9 10 15 12 115 60 1 104 127 14 8 9 5 50 0 4 25 13 8 16 1 25 208 230 60 1 187 253 7 7 4 9 25 0 2 6 7 5 8 8 10 15 265 60 1 238 292 7 0 4 5 22...

Page 19: ...ium Speed High Speed 09 300 325 400 12 300 325 400 15 350 450 600 18 350 450 600 Factory settings are in Bold Air flow values are with dry coil and standard filter For wet coil performance first calcu...

Page 20: ...5 6 7 8 ALM ALG ACCCOM ACCNO ACCNC R C G Y1 EH2 C EH1 C CO C R C R Off Fault LED1 R Status LED3 Config LED2 CC2 CC F C R F FG CC CCG CC2 HI CC2 LO CC2 G REVREVFP1 FP1 FP2 FP2 LPS LPSHPSHPS Aurora Base...

Page 21: ...Load Shed ESD 1 secondon and 1 secondoff RandomStart Delay Fast Flash OFF ON SlowFlash Fast Flash Flash Code 2 Flash Code 3 Flash Code 6 Flash Code 4 Flash Code 5 AuroraLED Flash Codes 100 millisecon...

Page 22: ...ange Black 12 White 18 Red 11 Red 19 Red 17 24VAC Shutdown Red 15 Red 16 NOTE1 T ST CC Compressor Contactor HP High PressureSwitch LP Low Pressure Switch RV ReversingValveCoil ST Entering Air Temperat...

Page 23: ...Y HP HP CC CG LO R C LP LP Y Transformer 24V Blue 230V 265V Red 208V Black Yellow Black White Black White 1 Red 2 Black 6 Black 7 Blue 8 Blue 9 Violet 5 Violet 4 Yellow 10 Orange 21 NOTE1 Black 22 Bl...

Page 24: ...485 EH2 C EH1 C CO R C RS485 Exp Factory Com1 Com2 Config G G G Y R SW1 Test FP1 15oF 30oF JW2 Alarm P11 P5 P2 P1 P8 P7 P9 P6 P3 SW2 P13 P4 FP2 15oF 30oF RV B O ACC Dip 4 ACC Dip 5 CC Dual Single L Pu...

Page 25: ...0 milliseconds on and 400 milliseconds off witha 2 secondpause before repeating Reserved Flash Code 7 Configuration LED LED2 Yellow Fault LED LED3 Red Fast Flash Fast Flash No Software Overide Flash E...

Page 26: ...will run until the thermostat is satisfied In the Cool mode a call for cooling by the thermostat energizes the reversing valve and closes the compressor contactor contacts energizing the compressor w...

Page 27: ...ond on and 1 second off Additionally when entering test mode LED1 red will flash the last lockout one time Test mode will automatically time out after 30 minutes Test mode can be exited by pressing an...

Page 28: ...output L will be turned on The fault type identification display LED1 Red shall flash the fault code To reset lockout conditions with SW2 8 On thermostat inputs Y1 Y2 and W must be removed for at lea...

Page 29: ...e energized Blower G The blower will start immediately upon receiving a thermostat G command If there are no other commands from the thermostat the ECM will run on G speed until the G command is remov...

Page 30: ...M airflow settings The AID Tool simply plugs into the exterior of the cabinet in the AID Tool port ABC Control Board Layout Aurora Base Control LED Displays These three LEDs display the status configu...

Page 31: ...of water The control will monitor water and refrigerant temperatures to determine if conditions are satisfactory for heating water LED1 red LED will flash code 15 when the DHW limit is reached and wh...

Page 32: ...tput from sump sensor Smoke CO Alarm Fault no lockout info only Switch output from Smoke CO sensor Dirty Filter Alarm no lockout info only Output from dirty filter sensor Home Automation 2 E24 HA2 Wit...

Page 33: ...to 15 no airflow change will be noticed from normal cooling Dehumidification mode will be shown on the ABC and the communicating thermostats Fault LED LED1 Red Red Fault LED LED Flash Code Lockout Re...

Page 34: ...imilar in construction to the non fused electrical disconnect The fused disconnect is available in five models with equipment rated fuses to provide additional circuit protection The fuses are panel m...

Page 35: ...Cooling setpoint must be set below room temperature 3 Be sure that the compressor and water control valve or loop pump s are activated 4 Verify that the water flow rate is correct by measuring the pre...

Page 36: ...38 3 0 155 165 415 435 10 14 7 11 7 10 35 45 90 1 5 170 185 435 470 11 18 7 11 8 11 42 50 3 0 174 190 465 500 11 18 7 11 8 11 42 50 110 2 3 3 0 NOTES Cooling performance based on entering air temperat...

Page 37: ...p psi 30 F 50 F 70 F 90 F 110 F 09 1 2 1 0 0 9 0 8 0 7 0 6 1 8 2 3 2 2 2 0 1 9 1 8 2 5 3 8 3 7 3 5 3 3 3 1 12 1 5 0 9 0 8 0 7 0 6 0 5 2 3 1 7 1 5 1 4 1 3 1 1 3 5 3 0 2 7 2 5 2 4 2 2 15 2 0 1 7 1 6 1 5...

Page 38: ...ormal Low Normal High Normal Normal Low High Water Flow Cooling Low Low Low Low High Normal Low Low Indoor Air Temperature Heating Low Low Low Normal High Normal Normal High Low Indoor Air Temperature...

Page 39: ...total heating capacity MBtu h LC latent cooling capacity MBtu h S T sensible to total cooling ratio Reference Calculations Heating Calculations Cooling Calculations LWT EWT LAT DB EAT DB LC TC SC S T...

Page 40: ...PM x 500 485 for water antifreeze x T Note DO NOT hook up pressure gauges unless there appears to be a performance problem Line Voltage Loop Open Unit Amp Draw Closed COAX SOURCE HEATING CYCLE ANALYSI...

Page 41: ...pressure Note On open loop systems if the installation is in an area with a known high mineral content 125 PPM or greater in the water it is best to establish with the owner a periodic maintenance sc...

Page 42: ...42 AFFINITY LOW SILL SERIES INSTALLATION MANUAL Notes...

Page 43: ...escription Date By Misc ECM Motor Changes 15 Nov 2018 JM All Released ABC Control Option 01 Sept 2015 MA 23 36 Updated Wiring Schematics Updated Service Parts Table 11 May 2015 MA All Updated with All...

Page 44: ...allation Manual Part Number IM1012CK6C Release Date 12 18 2018 The manufacturer has a policy of continual product research and development and reserves the right to change design and specifications wi...

Reviews: