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26

AFFINITY LOW SILL SERIES INSTALLATION MANUAL

Standard CCM Control Features

Compressor control module (CCM) controls are standard on the 
Affinity Series Low Sill Console heat pump. This control features 
unit mounted thermostat and switches,
Features of the standard control are:
•  Easy to understand color coded thermostat adjustment markings.
•  Large, rocker type mode and blower switches.
•  Internally mounted blower switch to choose cycled or constant 
 blower 

operation.

•  High pressure and low pressure safety controls to protect the 
 unit 

components.

•  Lockout circuit to shut down unit operation upon receipt of a fault 
 

indicator from the safety controls.

•  A 24 volt control circuit allows for safe and easy diagnosis. 

The user selects either “Heat/Cool” or “Fan Only” on the mode 
switch, then either “High” or “Low” at the blower speed switch. The 
temperature can be controlled by rotating the thermostat control knob. 

The “Fan Only” setting provides constant blower operation.

In the “Heat” mode, a call for heat by the thermostat closes the 
compressor contactor contacts, energizing the compressor, which 
will run until the thermostat is satisfied.

In the “Cool” mode, a call for cooling by the 
thermostat energizes the reversing valve and closes the 
compressor contactor contacts, energizing the compressor, which 
will run until the thermostat is satisfied.

If either the low or high pressure safety switches are opened, the 
compressor and reversing valve are disabled by the lockout relay. 
Unit operation will resume only after the voltage to the unit is 
interrupted or the mode switch is placed in the “Off” position.

Controls

Control

General Description

Application

Display/Interface

Protocol

Thermostat Options

CCM Control

The CCM (Compressor control module) 
is a more reliable replacement for 
electro-mechanical control applications. 
It features a small microprocessor 
board that handles the lockout function 
of the unit. A second microporcessor 
handles the unit mounted thermostat for 
maintaining accurate room temperature.

Residential and commercial 
applications requiring minimal but 
reliable controls. Includes Random 
Start, High and low pressure switches 
and auto changeover capability.

Dial thermostat with Hi and 
Low blower speeds, and 
auto changeover or cont 
blower selection switches.

None

Unit Mounted Digital
Dial Thermostat

Remote Mounted
Standard Thermostat

Unit Mounted Control

Summary of Contents for YCL09

Page 1: ...YCL09 18 75 THRU 1 5 NOMINAL TONS Due to continuous product improvement specifications are subject to change without notice Visit us on the web at www yorkgeothermal com Additional rating information...

Page 2: ......

Page 3: ...lectrical Data 18 Blower Performance Data 19 Wiring Schematics 20 Controls 26 Unit Startup Notes 34 Unit Startup Checklist Unit Startup Steps 35 Operating Parameters 36 Operating Limits 36 Pressure Dr...

Page 4: ...TM Base Control ABC Vintage Factory Use Only Non Standard Options SS Standard Air Coil Insulation Option 5 AlumiSealTM Extended Range 6 AlumiSealTM Standard Range 7 No Coating Extended Range 8 No Coat...

Page 5: ...from the packaging if necessary Units in question should also be internally inspected If any damage is noted the carrier should make the proper notation on the delivery receipt acknowledging the damag...

Page 6: ...eturn cabinet shown in dimensional views A D E C G B F Flat Top Configuration Overall Cabinet Grille A B C D E F G Width Depth Height Grille Lid Grille Length Grille Width 09 12 in 45 1 10 8 22 5 9 2...

Page 7: ...shown in dimensional views D E F C A G B H 80 Slope Top Configuration Overall Cabinet Grille A B C D E F G H Width Depth Height Grille Lid Grille Length Grille Width 09 12 in 45 1 10 8 24 0 9 2 35 0...

Page 8: ...FLOW 33 6 9 1 42 7 1 5 1 5 8 6 2 1 2 10 1 0 WATER OUT 1 2 in FPT WATER IN 1 2 in FPT 12 1 YCLC15 18 YCL09 12 1 8 1 5 28 0 AIR FLOW 37 8 29 1 8 7 FILTER BLOWER ACCESS PANEL COMPRESSOR ACCESS PANEL COND...

Page 9: ...Optional Hose Kits Handy Box Blower Option Switch Air Filter Left Return Right Return Dimensional Data Controls Detail Flat Top Chassis Control Panel Remove For Access To Control Box Air Filter Air F...

Page 10: ...x 165 Coax and Water Piping Water Connection Size FPT in mm 1 2 12 7 1 2 12 7 1 2 12 7 1 2 12 7 Coax Piping Water Volume gal l 0 15 0 6 0 18 0 7 0 15 0 6 0 18 0 7 Air Coil Air Coil Dimensions H x W in...

Page 11: ...ss of the shims used Position backplate in desired equipment location To further reduce the operating sound level of the unit 1 8 inch thick rubber matting may be placed under the chassis to eliminate...

Page 12: ...The supply and return water piping should be run through the wall or floor penetration and terminate with a ball valve The piping material used must comply with all local codes Refer to System Cleani...

Page 13: ...ed flexible hoses with a swivel fitting should be provided Apply Teflon tape or sealant compound to threaded hose fittings Combination shut off balancing valves should be installed on both the supply...

Page 14: ...g pieces 1 2 and 3 into the locations directly opposite the original positions Secure by replacing mounting brackets Note Be sure that louvers on the grille assembly are facing the proper direction wh...

Page 15: ...to protect the system from dirty water conditions Dirty water will result in system wide degradation of performance and solids may clog valves strainers flow regulators etc Additionally the heat excha...

Page 16: ...extremely hard water the owner should be informed that the heat exchanger may require occasional flushing Units with cupronickel heat exchangers are recommended for open loop applications due to the i...

Page 17: ...Electric Code whichever is applicable 208 Volt Operation All 208 230 units are factory wired for 230 volt operation For 208 volt operation the red and blue transformer wires must be switched Micropro...

Page 18: ...0 2 6 6 7 7 7 10 15 265 60 1 238 292 6 7 4 3 22 0 2 5 6 8 7 9 10 15 12 115 60 1 104 127 14 8 9 5 50 0 4 25 13 8 16 1 25 208 230 60 1 187 253 7 7 4 9 25 0 2 6 7 5 8 8 10 15 265 60 1 238 292 7 0 4 5 22...

Page 19: ...ium Speed High Speed 09 300 325 400 12 300 325 400 15 350 450 600 18 350 450 600 Factory settings are in Bold Air flow values are with dry coil and standard filter For wet coil performance first calcu...

Page 20: ...5 6 7 8 ALM ALG ACCCOM ACCNO ACCNC R C G Y1 EH2 C EH1 C CO C R C R Off Fault LED1 R Status LED3 Config LED2 CC2 CC F C R F FG CC CCG CC2 HI CC2 LO CC2 G REVREVFP1 FP1 FP2 FP2 LPS LPSHPSHPS Aurora Base...

Page 21: ...Load Shed ESD 1 secondon and 1 secondoff RandomStart Delay Fast Flash OFF ON SlowFlash Fast Flash Flash Code 2 Flash Code 3 Flash Code 6 Flash Code 4 Flash Code 5 AuroraLED Flash Codes 100 millisecon...

Page 22: ...ange Black 12 White 18 Red 11 Red 19 Red 17 24VAC Shutdown Red 15 Red 16 NOTE1 T ST CC Compressor Contactor HP High PressureSwitch LP Low Pressure Switch RV ReversingValveCoil ST Entering Air Temperat...

Page 23: ...Y HP HP CC CG LO R C LP LP Y Transformer 24V Blue 230V 265V Red 208V Black Yellow Black White Black White 1 Red 2 Black 6 Black 7 Blue 8 Blue 9 Violet 5 Violet 4 Yellow 10 Orange 21 NOTE1 Black 22 Bl...

Page 24: ...485 EH2 C EH1 C CO R C RS485 Exp Factory Com1 Com2 Config G G G Y R SW1 Test FP1 15oF 30oF JW2 Alarm P11 P5 P2 P1 P8 P7 P9 P6 P3 SW2 P13 P4 FP2 15oF 30oF RV B O ACC Dip 4 ACC Dip 5 CC Dual Single L Pu...

Page 25: ...0 milliseconds on and 400 milliseconds off witha 2 secondpause before repeating Reserved Flash Code 7 Configuration LED LED2 Yellow Fault LED LED3 Red Fast Flash Fast Flash No Software Overide Flash E...

Page 26: ...will run until the thermostat is satisfied In the Cool mode a call for cooling by the thermostat energizes the reversing valve and closes the compressor contactor contacts energizing the compressor w...

Page 27: ...ond on and 1 second off Additionally when entering test mode LED1 red will flash the last lockout one time Test mode will automatically time out after 30 minutes Test mode can be exited by pressing an...

Page 28: ...output L will be turned on The fault type identification display LED1 Red shall flash the fault code To reset lockout conditions with SW2 8 On thermostat inputs Y1 Y2 and W must be removed for at lea...

Page 29: ...e energized Blower G The blower will start immediately upon receiving a thermostat G command If there are no other commands from the thermostat the ECM will run on G speed until the G command is remov...

Page 30: ...M airflow settings The AID Tool simply plugs into the exterior of the cabinet in the AID Tool port ABC Control Board Layout Aurora Base Control LED Displays These three LEDs display the status configu...

Page 31: ...of water The control will monitor water and refrigerant temperatures to determine if conditions are satisfactory for heating water LED1 red LED will flash code 15 when the DHW limit is reached and wh...

Page 32: ...tput from sump sensor Smoke CO Alarm Fault no lockout info only Switch output from Smoke CO sensor Dirty Filter Alarm no lockout info only Output from dirty filter sensor Home Automation 2 E24 HA2 Wit...

Page 33: ...to 15 no airflow change will be noticed from normal cooling Dehumidification mode will be shown on the ABC and the communicating thermostats Fault LED LED1 Red Red Fault LED LED Flash Code Lockout Re...

Page 34: ...imilar in construction to the non fused electrical disconnect The fused disconnect is available in five models with equipment rated fuses to provide additional circuit protection The fuses are panel m...

Page 35: ...Cooling setpoint must be set below room temperature 3 Be sure that the compressor and water control valve or loop pump s are activated 4 Verify that the water flow rate is correct by measuring the pre...

Page 36: ...38 3 0 155 165 415 435 10 14 7 11 7 10 35 45 90 1 5 170 185 435 470 11 18 7 11 8 11 42 50 3 0 174 190 465 500 11 18 7 11 8 11 42 50 110 2 3 3 0 NOTES Cooling performance based on entering air temperat...

Page 37: ...p psi 30 F 50 F 70 F 90 F 110 F 09 1 2 1 0 0 9 0 8 0 7 0 6 1 8 2 3 2 2 2 0 1 9 1 8 2 5 3 8 3 7 3 5 3 3 3 1 12 1 5 0 9 0 8 0 7 0 6 0 5 2 3 1 7 1 5 1 4 1 3 1 1 3 5 3 0 2 7 2 5 2 4 2 2 15 2 0 1 7 1 6 1 5...

Page 38: ...ormal Low Normal High Normal Normal Low High Water Flow Cooling Low Low Low Low High Normal Low Low Indoor Air Temperature Heating Low Low Low Normal High Normal Normal High Low Indoor Air Temperature...

Page 39: ...total heating capacity MBtu h LC latent cooling capacity MBtu h S T sensible to total cooling ratio Reference Calculations Heating Calculations Cooling Calculations LWT EWT LAT DB EAT DB LC TC SC S T...

Page 40: ...PM x 500 485 for water antifreeze x T Note DO NOT hook up pressure gauges unless there appears to be a performance problem Line Voltage Loop Open Unit Amp Draw Closed COAX SOURCE HEATING CYCLE ANALYSI...

Page 41: ...pressure Note On open loop systems if the installation is in an area with a known high mineral content 125 PPM or greater in the water it is best to establish with the owner a periodic maintenance sc...

Page 42: ...42 AFFINITY LOW SILL SERIES INSTALLATION MANUAL Notes...

Page 43: ...escription Date By Misc ECM Motor Changes 15 Nov 2018 JM All Released ABC Control Option 01 Sept 2015 MA 23 36 Updated Wiring Schematics Updated Service Parts Table 11 May 2015 MA All Updated with All...

Page 44: ...allation Manual Part Number IM1012CK6C Release Date 12 18 2018 The manufacturer has a policy of continual product research and development and reserves the right to change design and specifications wi...

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