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b) Attach two filter guide angles to the inside of each side

plate using 3 screws for each angle. Note the hole
locations on the angles for proper positioning when
attaching them on the side plates. Tighten screws.

c) Attach the two side plates to the center filter support

using 4 screws on each side. Do not tighten screws.

d) Attach the bottom filter support between the side plates

using 2 screws on each side. Do not tighten screws.

e) Attach the hood cover to the side plates using 3 screws

on each side. Do not tighten screws.

f) Set hood assembly on a flat surface to insure all com-

ponents are plumb and now tighten all screws.

3. Attach the hood assembly over the outdoor air opening on

the unit duct panel as follows:

On 7-1/2 ton units, the flange of the hood cover must be
inserted in under the unit top cover flange. One screw in
the unit cover flange must be removed and one screw (at
the right hand corner of the unit cover flange) needs only
to be loosened to allow the notched flange of the hood cover
to slide into place. Replace and tighten the 2 screws.

On 10  and 12-1/2 ton units, secure the hood flange to the
duct panel with 3 screws. Use holes in the hood cover
flange as a template and drill 3 holes, 9/64" dia. (#26 drill)
into the duct panel.

On all units, attach the hood side plate flanges to the duct
panel by drilling 6 holes, 9/64" dia. (#26 drill) for each side
plate at the dimples provided in the duct panel. Secure hood
into position using 6 gasketed screws in each side plate.

4. Secure the flange on the hood cover to the duct panel with

3 screws. Use holes in the cover flange as a template and
drill 3 holes, 9/64" dia. (#26 drill) into the duct panel.

5. Insert two (2) 1" filters into the center of the hood, coming

to rest in the center filter support at the back of the hood.
Press filters up against the filter guide angles on the side
plates and use 1 screw (B) on each side of hood to hold
into position.

Insert two (2) 1" filters into the bottom filter support per the
same procedures as the center filters.

NOTE: Install filters so that “Air Flow” arrows point upward,

toward the unit.

ENTHALPY SET POINT ADJUSTMENT

CAUTION: Extreme care must be exercised in turning both the

setpoint and minimum position adjusting screws to
prevent twisting them off.

6. The enthalpy set point for the dampers may now be set by

selecting the desired setpoint shown in Figure 9. Adjust as
follows:

For a single enthalpy (Model 2EE04700324), carefully
turn the set point adjusting screw to the “A”, “B”, “C” or
“D” setting corresponding to the lettered curve. 

For a dual enthalpy (Model 2EE04700424), carefully
turn the set point adjusting screw fully clockwise past the
“D” setting.

7. To check that the damper blades move smoothly without

binding, carefully turn the minimum position adjusting
screw fully clockwise and then energize and de-energize
terminals “R” to “G”. With terminals “R” to “G” energized,
turn the minimum position screw counterclockwise until the
desired minimum position has been attained.

8. Replace the filter section access panel.

FIG. 8 - ECONOMIZER RAIN HOOD ASSEMBLY (OPTION)

530.22-N4Y

Unitary Products Group

7

Summary of Contents for SUNLINE PLUS D1EG090

Page 1: ... Manual for complete listing of replacement parts on this equipment All forms referenced in this instruction may be ordered from Publications Distribution Center Unitary Products Group P O Box 1592 York Pa 17405 APPROVALS Design certified by U L as follows 1 For use as a forced air furnace with cooling unit 2 For outdoor installation only 3 For installation on combustible material 4 For use with n...

Page 2: ...ES No Description Page 1 Unit Application Data 3 2 Gas Heat Application Data 5 3 Pipe Sizing 5 4 Physical Data 8 5 Supply Air Blower Performance 10 6 Accessory Static Resistances 11 7 Blower Motor and Drive Data 11 8 Electrical Data 11 9 Limit Control Setting 12 10 Blower Motor Pulley Adjustment 14 11 Gas Rate Cubic Feet Per Hour 15 FIGURES No Description Page 1 Center of Gravity 3 2 Barometric Re...

Page 3: ...S DISTRIBUTED EQUALLY ON THE CABLES SO THAT IT WILL LIFT EVENLY Units may also be moved or lifted with a forklift Slotted openings in the base rails are provided for this purpose LENGTH OF FORKS MUST BE A MINIMUM OF 54 Remove the nesting brackets from the four corners on top of the unit All screws that are removed when taking these brackets off must be replaced on the unit CAUTION An adhesive back...

Page 4: ...s provided by the following removable panels Compressor compartment Burner compartment Two panels Blower compartment Main control box Filter compartment Refer to Figure 10 for location of these access panels CAUTION Make sure that all screws are replaced on the unit to maintain an air tight seal THERMOSTAT The room thermostat should be located on an inside wall approximately 56 above the floor whe...

Page 5: ...ode Z223 1 should be followed in all cases unless superseded by local codes or gas company requirements Refer to Table 3 The heating value of the gas may differ with locality The value should be checked with the local gas utility NOTE There may be a local gas utility requirement specifying a minimum diameter for gas piping All units require a 1 2 or 3 4 inch pipe connection at the gas valve GAS CO...

Page 6: ...per gas pressure depends on three main factors 1 The vaporization rate which depends on a the temperature of the liquid and b the wetted surface area of the container or containers 2 The proper pressure regulation Two stage regulation is recommended from the standpoint of both cost and effi ciency 3 The pressure drop in the lines between regulators and between the second stage regualtor and the ap...

Page 7: ... using 6 gasketed screws in each side plate 4 Secure the flange on the hood cover to the duct panel with 3 screws Use holes in the cover flange as a template and drill 3 holes 9 64 dia 26 drill into the duct panel 5 Insert two 2 1 filters into the center of the hood coming to rest in the center filter support at the back of the hood Press filters up against the filter guide angles on the side plat...

Page 8: ...OR COIL ROWS DEEP 4 3 4 FINS PER INCH 15 15 15 FACE AREA Sq Ft 7 8 10 9 13 4 OUTDOOR FAN Two Per Unit PROPELLER DIA in 24 ea 24 ea 24 ea FAN MOTOR HP 1 2 ea 1 2 ea 3 4 ea NOM CFM TOTAL 2900 ea 3600 ea 4400 ea CONDENSER COIL ROWS DEEP 3 2 3 FINS PER INCH 13 18 13 FACE AREA Sq Ft 16 7 24 0 29 3 AIR FILTERS SEE NOTE QUANTITY PER UNIT 12 X 24 X 2 2 QUANTITY PER UNIT 16 X 24 X 2 2 2 3 QUANTITY PER UNIT...

Page 9: ...CONDENSER COIL DETAIL X SIDE SUPPLY AND RETURN AIR OPENINGS CLEARANCES Front 24 Back 12 Less Economizer 36 With Economizer Left Side Filter Access 24 Less Economizer 54 With Economizer Right Side Cond Coil 24 Below Unit1 20 Above Unit2 72 with 36 maximum Horizontal Overhang For Condenser Air Discharge 1 Locate unit so that the vent air outlet hood is at least Three 3 feet above any forced air inle...

Page 10: ... 39 1 80 1 68 0 02 2 05 1 91 915 1 10 1 55 1 45 0 87 1 76 1 64 0 57 1 98 1 85 0 21 2 23 2 08 950 1 29 1 68 1 57 1 06 1 91 1 78 0 77 2 14 2 00 0 40 2 43 2 27 0 04 2 72 2 54 1000 1 47 1 83 1 71 1 26 2 07 1 93 0 97 2 33 2 17 0 63 2 62 2 45 0 29 2 91 2 72 1050 1 67 1 98 1 84 1 47 2 25 2 10 1 19 2 55 2 37 0 84 2 86 2 67 0 49 3 17 2 96 1090 1 86 2 12 1 97 1 66 2 41 2 24 1 40 2 72 2 54 1 04 3 06 2 86 MOD...

Page 11: ...loss of refrigerant charge If either one of the above safety controls opens that individual refrigerant system will be locked out The other refrigerant system will continue in operation unless it too is effected by the same fault The lock out of either system can be reset by opening the 24V circuit either at the room thermostat or at the unit disconnect OPERATION TABLE 6 ACCESSORY STATIC RESISTANC...

Page 12: ...nd 3M relays SAFETY CONTROLS The control circuit includes the following safety controls 1 Limit Control LS This control is located inside the heat exchanger compartment and is set to open at the temperature indicated in Table 9 It resets automatically The limit switch operates when a high temperature condition caused by inadequate supply air flow occurs thus shutting down the ignition control and ...

Page 13: ...r adjusting screw on the automatic gas valve Refer to Figure 12 Adjust as follows 1 Remove the cap on the regulator It s located next to the push on electrical terminals 2 To decrease the gas pressure turn the adjusting screw counterclockwise 3 To increase the gas pressure turn the adjusting screw clockwise NOTE The correct manifold pressure for these furnaces is 4 1 IWG 0 3 PILOT CHECKOUT The pil...

Page 14: ...The tubes must be inserted and held in a position perpendicular to the air flow so that velocity pres sure will not affect the static pressure readings 3 Using an inclined manometer determine the pressure drop across a dry indoor coil Since the moisture on an indoor coil may vary greatly measuring the pressure drop across a wet coil under field conditions would be inaccurate To assure a dry coil t...

Page 15: ...al input is not within 5 of the furnace rating with allowance being made for the permissible range of the regulator setting replace the orifice spuds with spuds of the proper size NOTE To find the Btu input multiply the number of cubic feet of gas consumed per hour by the Btu content of the gas in your particular locality contact your gas company for this information it varies widely from city to ...

Page 16: ... applied along top of the burner COMBUSTION AIR DISCHARGE Visually inspect discharge outlet periodically to make sure that the buildup of soot and dirt is not excessive If necessary clean to maintain adequate combustion air discharge CLEANING FLUE PASSAGES AND HEATING ELEMENTS With proper combustion adjustment the heating element of a gas fired furnace will seldom need cleaning If the element shou...

Page 17: ...position a The draft motor has inherent protection If the motor shell is hot to the touch wait for the internal overload to reset b If the motor shell is cold with the room thermostat calling for heat check for line voltage at the motor s Mate N Lok connector attached to the evaporator partition If line voltage is present replace the draft motor c If line voltage is not present check for line volt...

Page 18: ...he pilot burner is aligned properly with the carryover as described in PILOT CHECKOUT b Make sure that the carryovers on adjoining burners are screwed fast and are level with respect to one another 9 Main burners light but exhibit erratic flame characteristics a Adjust air shutters as described in BURNER AIR SHUTTERADJUSTMENT b Check the main burner orifices for obstruction and alignment Removal p...

Page 19: ...530 22 N4Y Unitary Products Group 19 ...

Page 20: ...e SBY 530 22 N4Y Unitary Products Group P O Box 1592 York Pennsylvania USA 17405 1592 Subject to change without notice Printed in U S A Copyright by York International Corporation 1995 All Rights Reserved ...

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