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LIMITATIONS

These units must be installed in accordance with the following
national and local safety codes:
1. National Electrical Code ANSI/NFPA No. 70.
2. National Fuel Gas Code Z223.1.
3. Gas-Fired Central Furnace Standard ANSI Z21.47a.
4. Local gas utility requirements.
Refer to Table 1 for Unit Application Data and to Table 2 for Gas
Heat Application Data.
If components are to be added to a unit to meet local codes,
they are to be installed at the dealer’s and/or the customer’s
expense.
Size of unit for proposed installation should be based on heat
loss/heat gain calculation made according to the methods of
the Air Conditioning Contractors of America (ACCA).
This furnace is not to be used for temporary heating of buildings
or structures under construction.

LOCATION

Use the following guidelines to select a suitable location for
these units.

1. Unit is designed for outdoor installation only.
2. Condenser must have an unlimited supply of air. Where a

choice of location is possible, position the unit on either
north or east side of building.

WARNING: Excessive exposure of this furnace to contami-

nated combustion air  may result equipment dam-
age or personal injury. Typical contaminates
include: permanent wave solutions, chlorinated
waxes and cleaners, chlorine based swimming
pool chemicals, water softening chemicals, carbon
tetrachloride, Halogen type refrigerants, cleaning
solvents (e.g. perchloroethylene), printing inks,
paint removers, varnishes, hydrochloric acid, ce-
ments and glues, antistatic fabric softeners for
clothes dryers, masonry acid washing materials.

3. For ground level installation, use a level concrete slab with

a minimum thickness of 4 inches. The length and width
should be at least 6 inches greater than the unit base rails.
Do not tie slab to the building foundation.

4. Roof structure must be able to support the weight of the unit

and its options and/or accessories. Unit must be installed
on a solid level roof curb or appropriate angle iron frame.

CAUTION: If a unit is to be installed on a roof curb or

special frame other than a YORK roof curb,
gasketing must be applied to all surfaces that
come in contact with the unit underside.

5. Maintain level tolerance to 1/2" maximum across the entire

length or width of the unit.

RIGGING AND HANDLING

Exercise care when moving the unit. Do not remove any
packaging until the unit is near the place of installation. Rig the
unit by attaching chain or cable slings to the lifting holes

provided in the base rails. Spreaders, whose length exceeds
the largest dimension across the unit, MUST be used across
the top of the unit.
BEFORE LIFTING A UNIT, MAKE SURE THAT ITS WEIGHT
IS DISTRIBUTED EQUALLY ON THE CABLES SO THAT IT
WILL LIFT EVENLY.
Units may also be moved or lifted with a forklift. Slotted
openings in the base rails are provided for this purpose.
LENGTH OF FORKS MUST BE A MINIMUM OF 54".
Remove the nesting brackets from the four corners on top of
the unit. All screws that are removed when taking these
brackets off must be replaced on the unit.

CAUTION:

An adhesive backed label is provided over the
outside of the combustion air inlet opening to pre-
vent moisture from entering the unit which could
cause damage to electrical components. Allow this
closure label to remain in place until the combus-
tion air hood is to be installed (refer to Figure 7).

Refer to Table 4 for unit weights and to Figure 1 for approximate
center of gravity.

CLEARANCES

All units require certain clearances for proper operation and
service. Installer must make provisions for adequate
combustion and ventilation air in accordance with Section 5.3,
Air for Combustion and Ventilation of the National Fuel Gas
Code, ANSI Z223.1 (in USA) or Sections 7.2, 7.3 or 7.4 of Gas
Installation Codes CAN/CGA-B149.1 and .2 (in Canada) or
applicable provisions of the local building codes. Refer to
Figure 10 for the clearances required for combustible
construction, servicing, and proper unit operation.

WARNING: Do not permit overhanging structures or shrubs to

obstruct outdoor air discharge outlet, combustion
air inlet or vent outlet.

DUCTWORK

Ductwork should be designed and sized according to the
methods in Manual Q of the Air Conditioning Contractors of
America (ACCA).
A closed return duct system shall be used. This shall not
preclude use of economizers or outdoor fresh air intake. The
supply and return air duct connections at the unit should be
made with flexible joints to minimize noise.
The supply and return air duct systems should be designed for
the CFM and static requirements of the job. They should NOT
be sized to match the dimensions of the duct connections on
the unit.

CAUTION: When fastening ductwork to side duct flanges on

unit, insert screws through duct flanges only. DO
NOT insert screws through casing.

Outdoor ductwork must be insulated and water-
proofed.

Refer to Figure 10 for information concerning side and bottom
supply and return air duct openings.

INSTALLATION

FIG. 1 - CENTER OF GRAVITY

Dim.

Unit Size (Tons)

7-1/2

10

12-1/2

A

33-1/4"

32-1/2"

32-1/2"

B

47-1/2"

46-3/4"

45"

Voltage

Variation

  Min. / Max.

1

208 / 230V

187 / 253

460V

414 / 506

575V

518 / 630

Wet Bulb Temperature (

°

F)

of Air on Evaporator Coil, Min. / Max.

57 / 72

Dry Bulb Temperature (

°

F)

of Air on Condenser Coil, Min.

2

 / Max.

45 / 120

Min. Dry Bulb Temperature (

°

F) on gas-

fired Heat Exchanger

25

1

Utilization range “A” in accordance with ARI Standard 110.

2

A low ambient accessory is available for operation down to 0

°

F.

TABLE 1 - UNIT APPLICATION DATA

530.22-N4Y

Unitary Products Group

3

Summary of Contents for SUNLINE PLUS D1EG090

Page 1: ... Manual for complete listing of replacement parts on this equipment All forms referenced in this instruction may be ordered from Publications Distribution Center Unitary Products Group P O Box 1592 York Pa 17405 APPROVALS Design certified by U L as follows 1 For use as a forced air furnace with cooling unit 2 For outdoor installation only 3 For installation on combustible material 4 For use with n...

Page 2: ...ES No Description Page 1 Unit Application Data 3 2 Gas Heat Application Data 5 3 Pipe Sizing 5 4 Physical Data 8 5 Supply Air Blower Performance 10 6 Accessory Static Resistances 11 7 Blower Motor and Drive Data 11 8 Electrical Data 11 9 Limit Control Setting 12 10 Blower Motor Pulley Adjustment 14 11 Gas Rate Cubic Feet Per Hour 15 FIGURES No Description Page 1 Center of Gravity 3 2 Barometric Re...

Page 3: ...S DISTRIBUTED EQUALLY ON THE CABLES SO THAT IT WILL LIFT EVENLY Units may also be moved or lifted with a forklift Slotted openings in the base rails are provided for this purpose LENGTH OF FORKS MUST BE A MINIMUM OF 54 Remove the nesting brackets from the four corners on top of the unit All screws that are removed when taking these brackets off must be replaced on the unit CAUTION An adhesive back...

Page 4: ...s provided by the following removable panels Compressor compartment Burner compartment Two panels Blower compartment Main control box Filter compartment Refer to Figure 10 for location of these access panels CAUTION Make sure that all screws are replaced on the unit to maintain an air tight seal THERMOSTAT The room thermostat should be located on an inside wall approximately 56 above the floor whe...

Page 5: ...ode Z223 1 should be followed in all cases unless superseded by local codes or gas company requirements Refer to Table 3 The heating value of the gas may differ with locality The value should be checked with the local gas utility NOTE There may be a local gas utility requirement specifying a minimum diameter for gas piping All units require a 1 2 or 3 4 inch pipe connection at the gas valve GAS CO...

Page 6: ...per gas pressure depends on three main factors 1 The vaporization rate which depends on a the temperature of the liquid and b the wetted surface area of the container or containers 2 The proper pressure regulation Two stage regulation is recommended from the standpoint of both cost and effi ciency 3 The pressure drop in the lines between regulators and between the second stage regualtor and the ap...

Page 7: ... using 6 gasketed screws in each side plate 4 Secure the flange on the hood cover to the duct panel with 3 screws Use holes in the cover flange as a template and drill 3 holes 9 64 dia 26 drill into the duct panel 5 Insert two 2 1 filters into the center of the hood coming to rest in the center filter support at the back of the hood Press filters up against the filter guide angles on the side plat...

Page 8: ...OR COIL ROWS DEEP 4 3 4 FINS PER INCH 15 15 15 FACE AREA Sq Ft 7 8 10 9 13 4 OUTDOOR FAN Two Per Unit PROPELLER DIA in 24 ea 24 ea 24 ea FAN MOTOR HP 1 2 ea 1 2 ea 3 4 ea NOM CFM TOTAL 2900 ea 3600 ea 4400 ea CONDENSER COIL ROWS DEEP 3 2 3 FINS PER INCH 13 18 13 FACE AREA Sq Ft 16 7 24 0 29 3 AIR FILTERS SEE NOTE QUANTITY PER UNIT 12 X 24 X 2 2 QUANTITY PER UNIT 16 X 24 X 2 2 2 3 QUANTITY PER UNIT...

Page 9: ...CONDENSER COIL DETAIL X SIDE SUPPLY AND RETURN AIR OPENINGS CLEARANCES Front 24 Back 12 Less Economizer 36 With Economizer Left Side Filter Access 24 Less Economizer 54 With Economizer Right Side Cond Coil 24 Below Unit1 20 Above Unit2 72 with 36 maximum Horizontal Overhang For Condenser Air Discharge 1 Locate unit so that the vent air outlet hood is at least Three 3 feet above any forced air inle...

Page 10: ... 39 1 80 1 68 0 02 2 05 1 91 915 1 10 1 55 1 45 0 87 1 76 1 64 0 57 1 98 1 85 0 21 2 23 2 08 950 1 29 1 68 1 57 1 06 1 91 1 78 0 77 2 14 2 00 0 40 2 43 2 27 0 04 2 72 2 54 1000 1 47 1 83 1 71 1 26 2 07 1 93 0 97 2 33 2 17 0 63 2 62 2 45 0 29 2 91 2 72 1050 1 67 1 98 1 84 1 47 2 25 2 10 1 19 2 55 2 37 0 84 2 86 2 67 0 49 3 17 2 96 1090 1 86 2 12 1 97 1 66 2 41 2 24 1 40 2 72 2 54 1 04 3 06 2 86 MOD...

Page 11: ...loss of refrigerant charge If either one of the above safety controls opens that individual refrigerant system will be locked out The other refrigerant system will continue in operation unless it too is effected by the same fault The lock out of either system can be reset by opening the 24V circuit either at the room thermostat or at the unit disconnect OPERATION TABLE 6 ACCESSORY STATIC RESISTANC...

Page 12: ...nd 3M relays SAFETY CONTROLS The control circuit includes the following safety controls 1 Limit Control LS This control is located inside the heat exchanger compartment and is set to open at the temperature indicated in Table 9 It resets automatically The limit switch operates when a high temperature condition caused by inadequate supply air flow occurs thus shutting down the ignition control and ...

Page 13: ...r adjusting screw on the automatic gas valve Refer to Figure 12 Adjust as follows 1 Remove the cap on the regulator It s located next to the push on electrical terminals 2 To decrease the gas pressure turn the adjusting screw counterclockwise 3 To increase the gas pressure turn the adjusting screw clockwise NOTE The correct manifold pressure for these furnaces is 4 1 IWG 0 3 PILOT CHECKOUT The pil...

Page 14: ...The tubes must be inserted and held in a position perpendicular to the air flow so that velocity pres sure will not affect the static pressure readings 3 Using an inclined manometer determine the pressure drop across a dry indoor coil Since the moisture on an indoor coil may vary greatly measuring the pressure drop across a wet coil under field conditions would be inaccurate To assure a dry coil t...

Page 15: ...al input is not within 5 of the furnace rating with allowance being made for the permissible range of the regulator setting replace the orifice spuds with spuds of the proper size NOTE To find the Btu input multiply the number of cubic feet of gas consumed per hour by the Btu content of the gas in your particular locality contact your gas company for this information it varies widely from city to ...

Page 16: ... applied along top of the burner COMBUSTION AIR DISCHARGE Visually inspect discharge outlet periodically to make sure that the buildup of soot and dirt is not excessive If necessary clean to maintain adequate combustion air discharge CLEANING FLUE PASSAGES AND HEATING ELEMENTS With proper combustion adjustment the heating element of a gas fired furnace will seldom need cleaning If the element shou...

Page 17: ...position a The draft motor has inherent protection If the motor shell is hot to the touch wait for the internal overload to reset b If the motor shell is cold with the room thermostat calling for heat check for line voltage at the motor s Mate N Lok connector attached to the evaporator partition If line voltage is present replace the draft motor c If line voltage is not present check for line volt...

Page 18: ...he pilot burner is aligned properly with the carryover as described in PILOT CHECKOUT b Make sure that the carryovers on adjoining burners are screwed fast and are level with respect to one another 9 Main burners light but exhibit erratic flame characteristics a Adjust air shutters as described in BURNER AIR SHUTTERADJUSTMENT b Check the main burner orifices for obstruction and alignment Removal p...

Page 19: ...530 22 N4Y Unitary Products Group 19 ...

Page 20: ...e SBY 530 22 N4Y Unitary Products Group P O Box 1592 York Pennsylvania USA 17405 1592 Subject to change without notice Printed in U S A Copyright by York International Corporation 1995 All Rights Reserved ...

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