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OPTIONAL ECONOMIZER RAIN HOOD

The following procedure should be used when assembling an
economizer rain hood onto a unit. The outdoor and return air
dampers, the damper actuator, the damper linkage, the outdoor
and return air divider baffles and all the control sensors are
factory mounted as part of the economizer option

All of the hood components, including the filters, the gasketing
and the hardware for assembling are packaged and located
within the unit filter secion. (See Figure 8).

1. With filter section access panel removed, take out the hood

components, filters, gasketing and hardware described
above. Remove and discard the outdoor air opening cover
on back of the unit.

2. Assemble the rain hood per the following procedures:

a) Apply gasketing to all hood components as follows:

-To the top outside surface and to the flange (toward
unit) of each side plate. Extend gasketing 1/4" be-
yond the top and bottom of the flange to insure
adequate sealing.

-To the edge and flanges (in one continuous length) on
 each side of the center filter support.

-To the top flange of the bottom filter support (on the
side facing the unit).

-To the hood cover flange (only on unit sizes 10 tons
and over). (No gasketing required on this flange for unit
sizes under 10 tons.)

FIG. 5  - EXTERNAL SUPPLY CONNECTION

EXTERNAL SHUT-OFF

FIG. 6  - BOTTOM SUPPLY CONNECTION

EXTERNAL SHUT-OFF

L.P. UNITS, TANKS AND PIPING

All gas heat units are shipped from the factory equipped for
natural gas use only. The unit may be converted in the field for
use with L.P. gas with accessory kit model number 1NP0421
(U.S.A.).

All L.P. gas equipment must conform to the safety standards of
the National Fire Protection Association.

For satisfactory operation, L.P. gas pressure must be 10.5 inch
W.C at the unit under full load. Maintaining proper gas pressure
depends on three main factors:

1. The vaporization rate which depends on (a) the temperature

of the liquid and (b) the “wetted surface” area of the container
or containers.

2. The proper pressure regulation. (Two-stage regulation is

recommended from the standpoint of both cost and effi-
ciency.)

3. The pressure drop in the lines between regulators and

between the second stage regualtor and the appliance. Pipe
size required will depend on the length of the pipe run and
the total load of all appliances.

Complete information regarding tank sizing for vaporization,
recommended regulator settings, and pipe sizing is available
from most regulator manufacturers and L.P. gas suppliers.

L.P. gas is an excellent solvent and special pipe compound must
be used when assembling piping for this gas as it will quickly
dissolve white lead or most standard commercial compounds.
Shellac base compunds such as Rectorseal #5 are satisfactory
for this type of gas.

Check all connections for leaks when piping is completed, using
a soap solution. NEVER USE A FLAME.

VENT AND COMBUSTION AIR HOODS

The vent and combustion air hoods (with screens) are shipped
attached to the blower housing in the blower compartment.
These hoods must be installed to assure proper unit function.
Both hoods must be fastened to the outside of the gas heat
access panel with the screws provided in the bag also attached
to the blower housing.
The screen for the combustion air intake hood is secured to the
inside of the access panel opening with three fasteners and the
screws used for mounting the hood to the panel. The top flange
of this hood slips in under the top of the access panel opening
when installing. Refer to Figure 7.

The vent hood is installed by inserting the top flange of the hood
into the slotted opening in the access panel, positioning the vent
screen between the hood flanges and the access panel, and
securing in place.

FIG. 7 - VENT AND COMBUSTION AIR HOODS

530.22-N4Y

6

Unitary Products Group

Summary of Contents for SUNLINE PLUS D1EG090

Page 1: ... Manual for complete listing of replacement parts on this equipment All forms referenced in this instruction may be ordered from Publications Distribution Center Unitary Products Group P O Box 1592 York Pa 17405 APPROVALS Design certified by U L as follows 1 For use as a forced air furnace with cooling unit 2 For outdoor installation only 3 For installation on combustible material 4 For use with n...

Page 2: ...ES No Description Page 1 Unit Application Data 3 2 Gas Heat Application Data 5 3 Pipe Sizing 5 4 Physical Data 8 5 Supply Air Blower Performance 10 6 Accessory Static Resistances 11 7 Blower Motor and Drive Data 11 8 Electrical Data 11 9 Limit Control Setting 12 10 Blower Motor Pulley Adjustment 14 11 Gas Rate Cubic Feet Per Hour 15 FIGURES No Description Page 1 Center of Gravity 3 2 Barometric Re...

Page 3: ...S DISTRIBUTED EQUALLY ON THE CABLES SO THAT IT WILL LIFT EVENLY Units may also be moved or lifted with a forklift Slotted openings in the base rails are provided for this purpose LENGTH OF FORKS MUST BE A MINIMUM OF 54 Remove the nesting brackets from the four corners on top of the unit All screws that are removed when taking these brackets off must be replaced on the unit CAUTION An adhesive back...

Page 4: ...s provided by the following removable panels Compressor compartment Burner compartment Two panels Blower compartment Main control box Filter compartment Refer to Figure 10 for location of these access panels CAUTION Make sure that all screws are replaced on the unit to maintain an air tight seal THERMOSTAT The room thermostat should be located on an inside wall approximately 56 above the floor whe...

Page 5: ...ode Z223 1 should be followed in all cases unless superseded by local codes or gas company requirements Refer to Table 3 The heating value of the gas may differ with locality The value should be checked with the local gas utility NOTE There may be a local gas utility requirement specifying a minimum diameter for gas piping All units require a 1 2 or 3 4 inch pipe connection at the gas valve GAS CO...

Page 6: ...per gas pressure depends on three main factors 1 The vaporization rate which depends on a the temperature of the liquid and b the wetted surface area of the container or containers 2 The proper pressure regulation Two stage regulation is recommended from the standpoint of both cost and effi ciency 3 The pressure drop in the lines between regulators and between the second stage regualtor and the ap...

Page 7: ... using 6 gasketed screws in each side plate 4 Secure the flange on the hood cover to the duct panel with 3 screws Use holes in the cover flange as a template and drill 3 holes 9 64 dia 26 drill into the duct panel 5 Insert two 2 1 filters into the center of the hood coming to rest in the center filter support at the back of the hood Press filters up against the filter guide angles on the side plat...

Page 8: ...OR COIL ROWS DEEP 4 3 4 FINS PER INCH 15 15 15 FACE AREA Sq Ft 7 8 10 9 13 4 OUTDOOR FAN Two Per Unit PROPELLER DIA in 24 ea 24 ea 24 ea FAN MOTOR HP 1 2 ea 1 2 ea 3 4 ea NOM CFM TOTAL 2900 ea 3600 ea 4400 ea CONDENSER COIL ROWS DEEP 3 2 3 FINS PER INCH 13 18 13 FACE AREA Sq Ft 16 7 24 0 29 3 AIR FILTERS SEE NOTE QUANTITY PER UNIT 12 X 24 X 2 2 QUANTITY PER UNIT 16 X 24 X 2 2 2 3 QUANTITY PER UNIT...

Page 9: ...CONDENSER COIL DETAIL X SIDE SUPPLY AND RETURN AIR OPENINGS CLEARANCES Front 24 Back 12 Less Economizer 36 With Economizer Left Side Filter Access 24 Less Economizer 54 With Economizer Right Side Cond Coil 24 Below Unit1 20 Above Unit2 72 with 36 maximum Horizontal Overhang For Condenser Air Discharge 1 Locate unit so that the vent air outlet hood is at least Three 3 feet above any forced air inle...

Page 10: ... 39 1 80 1 68 0 02 2 05 1 91 915 1 10 1 55 1 45 0 87 1 76 1 64 0 57 1 98 1 85 0 21 2 23 2 08 950 1 29 1 68 1 57 1 06 1 91 1 78 0 77 2 14 2 00 0 40 2 43 2 27 0 04 2 72 2 54 1000 1 47 1 83 1 71 1 26 2 07 1 93 0 97 2 33 2 17 0 63 2 62 2 45 0 29 2 91 2 72 1050 1 67 1 98 1 84 1 47 2 25 2 10 1 19 2 55 2 37 0 84 2 86 2 67 0 49 3 17 2 96 1090 1 86 2 12 1 97 1 66 2 41 2 24 1 40 2 72 2 54 1 04 3 06 2 86 MOD...

Page 11: ...loss of refrigerant charge If either one of the above safety controls opens that individual refrigerant system will be locked out The other refrigerant system will continue in operation unless it too is effected by the same fault The lock out of either system can be reset by opening the 24V circuit either at the room thermostat or at the unit disconnect OPERATION TABLE 6 ACCESSORY STATIC RESISTANC...

Page 12: ...nd 3M relays SAFETY CONTROLS The control circuit includes the following safety controls 1 Limit Control LS This control is located inside the heat exchanger compartment and is set to open at the temperature indicated in Table 9 It resets automatically The limit switch operates when a high temperature condition caused by inadequate supply air flow occurs thus shutting down the ignition control and ...

Page 13: ...r adjusting screw on the automatic gas valve Refer to Figure 12 Adjust as follows 1 Remove the cap on the regulator It s located next to the push on electrical terminals 2 To decrease the gas pressure turn the adjusting screw counterclockwise 3 To increase the gas pressure turn the adjusting screw clockwise NOTE The correct manifold pressure for these furnaces is 4 1 IWG 0 3 PILOT CHECKOUT The pil...

Page 14: ...The tubes must be inserted and held in a position perpendicular to the air flow so that velocity pres sure will not affect the static pressure readings 3 Using an inclined manometer determine the pressure drop across a dry indoor coil Since the moisture on an indoor coil may vary greatly measuring the pressure drop across a wet coil under field conditions would be inaccurate To assure a dry coil t...

Page 15: ...al input is not within 5 of the furnace rating with allowance being made for the permissible range of the regulator setting replace the orifice spuds with spuds of the proper size NOTE To find the Btu input multiply the number of cubic feet of gas consumed per hour by the Btu content of the gas in your particular locality contact your gas company for this information it varies widely from city to ...

Page 16: ... applied along top of the burner COMBUSTION AIR DISCHARGE Visually inspect discharge outlet periodically to make sure that the buildup of soot and dirt is not excessive If necessary clean to maintain adequate combustion air discharge CLEANING FLUE PASSAGES AND HEATING ELEMENTS With proper combustion adjustment the heating element of a gas fired furnace will seldom need cleaning If the element shou...

Page 17: ...position a The draft motor has inherent protection If the motor shell is hot to the touch wait for the internal overload to reset b If the motor shell is cold with the room thermostat calling for heat check for line voltage at the motor s Mate N Lok connector attached to the evaporator partition If line voltage is present replace the draft motor c If line voltage is not present check for line volt...

Page 18: ...he pilot burner is aligned properly with the carryover as described in PILOT CHECKOUT b Make sure that the carryovers on adjoining burners are screwed fast and are level with respect to one another 9 Main burners light but exhibit erratic flame characteristics a Adjust air shutters as described in BURNER AIR SHUTTERADJUSTMENT b Check the main burner orifices for obstruction and alignment Removal p...

Page 19: ...530 22 N4Y Unitary Products Group 19 ...

Page 20: ...e SBY 530 22 N4Y Unitary Products Group P O Box 1592 York Pennsylvania USA 17405 1592 Subject to change without notice Printed in U S A Copyright by York International Corporation 1995 All Rights Reserved ...

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