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BAROMETRIC RELIEF / FIXED OUTDOOR AIR 
INTAKE DAMPER ASSEMBLY

This damper assembly is shipped inside the return air
compartment. It serves as a barometric relief damper on units
with economizer or as a fixed outdoor air intake damper on
units less economizer.

On units with bottom return, install the damper assembly over
the opening in the 

side return air duct cover. (See Figure 2.)

Remove the adhesive backed label covering this opening
before installing the damper assembly.

On units with side return, install the damper assembly in the
return air ductwork as close to the unit as possible. Cut an
opening 11-1/2" high by 17-1/2" wide in the ductwork to
accommodate the damper device.

Attach the damper assembly into position by drilling six (6)
holes, 9/64" dia. (#26 drill), using the holes in the hood flanges
as a template and secure with the screws provided.

On units less economizer, adjust the damper to the desired air
flow opening by moving the damper bracket (inside of the hood)
to one of the 3 positions provided. Position 1 will allow
approximately 25% recirculated air flow, position 2
approximately 15% and position 3 approximately 10%. A screw
on each side of the hood secures this bracket in place.

CONDENSATE DRAIN

Plumbing must conform to local codes. Use a sealing
compound on male pipe threads. Install a condensate drain line
from the 3/4" female connection on the unit to spill into an open
drain.

NOTE: The condensate drain line MUST be trapped to provide

proper drainage. See Figure 3.

COMPRESSORS

The compressors are mounted on springs (except 150 unit)
which have been tightened down for shipment only. After the
unit is installed, back out the compressor bolts until the sleeve
clears the top grommet.

FILTERS

2" filters are supplied with each unit. 1" replacement filters may
be used with no modification to the filter racks. Filters must
always be installed ahead of the evaporator coil and must be
kept clean or replaced with same size and type. Dirty filters will
reduce the capacity of the unit and will result in frosted coils or
safety shutdown. Minimum filter area and required sizes are
shown in Table 4.

SERVICE ACCESS

Access to all serviceable components is provided by the
following removable panels:

Compressor compartment

Burner compartment (Two panels)

Blower compartment

Main control box

Filter compartment

Refer to Figure 10 for location of these access panels.

CAUTION: Make sure that all screws are replaced on the unit

to maintain an air-tight seal.

THERMOSTAT

The room thermostat should be located on an inside wall
approximately 56" above the floor where it will not be subject
to drafts, sun exposure or heat from electrical fixtures or
appliances. Follow manufacturer’s instructions enclosed with
thermostat for general installation procedure. Seven color
coded insulated wires (#18 AWG) should be used to connect
thermostat to unit.

POWER AND CONTROL WIRING

Field wiring to the unit must conform to provisions of the
National Electrical Code, ANSI / NFPA (latest edition) and/or
local ordinances. The unit must be electrically grounded in
accordance with N.E.C. ANSI / NFPA (latest edition) or local
codes. Voltage tolerances which must be maintained at the
compressor terminals during starting and running conditions
are indicated on the unit Rating Plate and Table 1.

The internal wiring harness furnished with this unit is an integral
part of a UL  design certified unit. Field alteration to comply with
electrical codes should not be required.

A fused disconnect switch should be field provided for the unit.
The switch must be separate from all other circuits. Refer to
Figure 10 for installation location. If any of the wire supplied
with the unit must be replaced, replacement wire must be of
the type shown on the wiring diagram. Refer to Table 8 for
electrical data.

Electrical line must be sized properly to carry the load. USE
COPPER CONDUCTORS ONLY. Each unit must be wired with
a separate branch circuit fed directly from the meter panel and
properly fused.

CAUTION: When connecting electrical power and control wir-

ing to the unit, waterproof type connectors MUST
BE USED so that water or moisture cannot be
drawn into the unit during normal operation. The
above waterproofing conditions will also apply
when installing a field-supplied disconnect switch.

Refer to Figure 4 for typical field wiring and to the appropriate
unit wiring diagram for control circuit and power wiring
information.

FIG. 2 - BAROMETRIC RELIEF / FIXED OUTDOOR

AIR DAMPER ASSEMBLY

FIG. 3 - RECOMMENDED DRAIN PIPING

530.22-N4Y

4

Unitary Products Group

Summary of Contents for SUNLINE PLUS D1EG090

Page 1: ... Manual for complete listing of replacement parts on this equipment All forms referenced in this instruction may be ordered from Publications Distribution Center Unitary Products Group P O Box 1592 York Pa 17405 APPROVALS Design certified by U L as follows 1 For use as a forced air furnace with cooling unit 2 For outdoor installation only 3 For installation on combustible material 4 For use with n...

Page 2: ...ES No Description Page 1 Unit Application Data 3 2 Gas Heat Application Data 5 3 Pipe Sizing 5 4 Physical Data 8 5 Supply Air Blower Performance 10 6 Accessory Static Resistances 11 7 Blower Motor and Drive Data 11 8 Electrical Data 11 9 Limit Control Setting 12 10 Blower Motor Pulley Adjustment 14 11 Gas Rate Cubic Feet Per Hour 15 FIGURES No Description Page 1 Center of Gravity 3 2 Barometric Re...

Page 3: ...S DISTRIBUTED EQUALLY ON THE CABLES SO THAT IT WILL LIFT EVENLY Units may also be moved or lifted with a forklift Slotted openings in the base rails are provided for this purpose LENGTH OF FORKS MUST BE A MINIMUM OF 54 Remove the nesting brackets from the four corners on top of the unit All screws that are removed when taking these brackets off must be replaced on the unit CAUTION An adhesive back...

Page 4: ...s provided by the following removable panels Compressor compartment Burner compartment Two panels Blower compartment Main control box Filter compartment Refer to Figure 10 for location of these access panels CAUTION Make sure that all screws are replaced on the unit to maintain an air tight seal THERMOSTAT The room thermostat should be located on an inside wall approximately 56 above the floor whe...

Page 5: ...ode Z223 1 should be followed in all cases unless superseded by local codes or gas company requirements Refer to Table 3 The heating value of the gas may differ with locality The value should be checked with the local gas utility NOTE There may be a local gas utility requirement specifying a minimum diameter for gas piping All units require a 1 2 or 3 4 inch pipe connection at the gas valve GAS CO...

Page 6: ...per gas pressure depends on three main factors 1 The vaporization rate which depends on a the temperature of the liquid and b the wetted surface area of the container or containers 2 The proper pressure regulation Two stage regulation is recommended from the standpoint of both cost and effi ciency 3 The pressure drop in the lines between regulators and between the second stage regualtor and the ap...

Page 7: ... using 6 gasketed screws in each side plate 4 Secure the flange on the hood cover to the duct panel with 3 screws Use holes in the cover flange as a template and drill 3 holes 9 64 dia 26 drill into the duct panel 5 Insert two 2 1 filters into the center of the hood coming to rest in the center filter support at the back of the hood Press filters up against the filter guide angles on the side plat...

Page 8: ...OR COIL ROWS DEEP 4 3 4 FINS PER INCH 15 15 15 FACE AREA Sq Ft 7 8 10 9 13 4 OUTDOOR FAN Two Per Unit PROPELLER DIA in 24 ea 24 ea 24 ea FAN MOTOR HP 1 2 ea 1 2 ea 3 4 ea NOM CFM TOTAL 2900 ea 3600 ea 4400 ea CONDENSER COIL ROWS DEEP 3 2 3 FINS PER INCH 13 18 13 FACE AREA Sq Ft 16 7 24 0 29 3 AIR FILTERS SEE NOTE QUANTITY PER UNIT 12 X 24 X 2 2 QUANTITY PER UNIT 16 X 24 X 2 2 2 3 QUANTITY PER UNIT...

Page 9: ...CONDENSER COIL DETAIL X SIDE SUPPLY AND RETURN AIR OPENINGS CLEARANCES Front 24 Back 12 Less Economizer 36 With Economizer Left Side Filter Access 24 Less Economizer 54 With Economizer Right Side Cond Coil 24 Below Unit1 20 Above Unit2 72 with 36 maximum Horizontal Overhang For Condenser Air Discharge 1 Locate unit so that the vent air outlet hood is at least Three 3 feet above any forced air inle...

Page 10: ... 39 1 80 1 68 0 02 2 05 1 91 915 1 10 1 55 1 45 0 87 1 76 1 64 0 57 1 98 1 85 0 21 2 23 2 08 950 1 29 1 68 1 57 1 06 1 91 1 78 0 77 2 14 2 00 0 40 2 43 2 27 0 04 2 72 2 54 1000 1 47 1 83 1 71 1 26 2 07 1 93 0 97 2 33 2 17 0 63 2 62 2 45 0 29 2 91 2 72 1050 1 67 1 98 1 84 1 47 2 25 2 10 1 19 2 55 2 37 0 84 2 86 2 67 0 49 3 17 2 96 1090 1 86 2 12 1 97 1 66 2 41 2 24 1 40 2 72 2 54 1 04 3 06 2 86 MOD...

Page 11: ...loss of refrigerant charge If either one of the above safety controls opens that individual refrigerant system will be locked out The other refrigerant system will continue in operation unless it too is effected by the same fault The lock out of either system can be reset by opening the 24V circuit either at the room thermostat or at the unit disconnect OPERATION TABLE 6 ACCESSORY STATIC RESISTANC...

Page 12: ...nd 3M relays SAFETY CONTROLS The control circuit includes the following safety controls 1 Limit Control LS This control is located inside the heat exchanger compartment and is set to open at the temperature indicated in Table 9 It resets automatically The limit switch operates when a high temperature condition caused by inadequate supply air flow occurs thus shutting down the ignition control and ...

Page 13: ...r adjusting screw on the automatic gas valve Refer to Figure 12 Adjust as follows 1 Remove the cap on the regulator It s located next to the push on electrical terminals 2 To decrease the gas pressure turn the adjusting screw counterclockwise 3 To increase the gas pressure turn the adjusting screw clockwise NOTE The correct manifold pressure for these furnaces is 4 1 IWG 0 3 PILOT CHECKOUT The pil...

Page 14: ...The tubes must be inserted and held in a position perpendicular to the air flow so that velocity pres sure will not affect the static pressure readings 3 Using an inclined manometer determine the pressure drop across a dry indoor coil Since the moisture on an indoor coil may vary greatly measuring the pressure drop across a wet coil under field conditions would be inaccurate To assure a dry coil t...

Page 15: ...al input is not within 5 of the furnace rating with allowance being made for the permissible range of the regulator setting replace the orifice spuds with spuds of the proper size NOTE To find the Btu input multiply the number of cubic feet of gas consumed per hour by the Btu content of the gas in your particular locality contact your gas company for this information it varies widely from city to ...

Page 16: ... applied along top of the burner COMBUSTION AIR DISCHARGE Visually inspect discharge outlet periodically to make sure that the buildup of soot and dirt is not excessive If necessary clean to maintain adequate combustion air discharge CLEANING FLUE PASSAGES AND HEATING ELEMENTS With proper combustion adjustment the heating element of a gas fired furnace will seldom need cleaning If the element shou...

Page 17: ...position a The draft motor has inherent protection If the motor shell is hot to the touch wait for the internal overload to reset b If the motor shell is cold with the room thermostat calling for heat check for line voltage at the motor s Mate N Lok connector attached to the evaporator partition If line voltage is present replace the draft motor c If line voltage is not present check for line volt...

Page 18: ...he pilot burner is aligned properly with the carryover as described in PILOT CHECKOUT b Make sure that the carryovers on adjoining burners are screwed fast and are level with respect to one another 9 Main burners light but exhibit erratic flame characteristics a Adjust air shutters as described in BURNER AIR SHUTTERADJUSTMENT b Check the main burner orifices for obstruction and alignment Removal p...

Page 19: ...530 22 N4Y Unitary Products Group 19 ...

Page 20: ...e SBY 530 22 N4Y Unitary Products Group P O Box 1592 York Pennsylvania USA 17405 1592 Subject to change without notice Printed in U S A Copyright by York International Corporation 1995 All Rights Reserved ...

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