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COOLING SYSTEM

The cooling section is a complete factory package utilizing an
air-cooled condenser. The system is factory-charged with
Refrigerant-22. The compressor is hermetically sealed and
internally sprung.

The compressors have inherent (internal) protection. If there is
an abnormal temperature rise in the compressor, the protector
opens to shut down the compressor.

PRELIMINARY OPERATION COOLING

After the installation has been completed, the crankcase heater
of the compressor must be energized for at least four hours
before starting the unit. After this initial warm-up, the

compressor should be given three false starts (energized just
long enough to make a few revolutions) with a five minute delay
between each start before being put into full time service.

NOTE: Prior to each cooling season, the crankcase heater

must be energized at least 10 hours before the system
is put into operation.

COOLING SEQUENCE OF OPERATION

Single-Stage Cooling:
When the thermostat calls for “cooling”, “R” is closed to “G” and
“Y1" (wiring schematic) which completes the low voltage
control circuit, immediately energizing the compressors,
condenser fan motor and blower motor simultaneously.

EXTERNAL STATIC PRESSURE DROP

DESCRIPTION

RESISTANCE, PA

M

3

/S

0.47

0.57

0.66

0.75

0.85

0.94

1.03

1.13

1.23

1.32

1.42

Economizer/Motorized Damper

1, 3

17.4

20.0

22.3

27.3

32.2

37.2

42.2

49.6

57.0

64.5

74.4

Electric Heaters

1

5 - 15 KW

10.0

12.4

15.0

17.4

20.0

24.8

29.8

34.7

39.7

47.1

54.6

20 - 30 KW

15.0

17.4

20.0

22.3

27.3

32.2

37.2

42.2

49.6

57.0

64.5

Bottom Duct Connections

1

15.0

17.4

20.0

22.3

24.8

27.3

29.8

34.7

39.7

47.1

54.6

Cooling Only

2

20.0

24.8

29.8

34.7

39.7

44.6

49.6

57.0

64.5

71.9

79.4

DESCRIPTION

RESISTANCE, IWG

CFM

1000

1200

1400

1600

1800

2000

2200

2400

2600

2800

3000

Economizer/Motorized Damper

1, 3

0.07

0.08

0.09

0.11

0.13

0.15

0.17

0.20

0.23

0.26

0.30

Electric Heaters

1

5 - 15 KW

0.04

0.05

0.06

0.07

0.08

0.10

0.12

0.14

0.16

0.19

0.22

20 - 30 KW

0.06

0.07

0.08

0.09

0.11

0.13

0.15

0.17

0.20

0.23

0.26

Bottom Duct Connections

1

0.06

0.07

0.08

0.09

0.10

0.11

0.12

0.14

0.16

0.19

0.22

Cooling Only

2

0.08

0.10

0.12

0.14

0.16

0.18

0.20

0.23

0.26

0.29

0.32

1

Deduct these resistance values from the available external static pressure shown in the Blower Performance Table.

2

Add these resistance values to the available static resistance in the Blower Performance Table.

3

The pressure thru the economizer is greater for 100% outdoor air than for 100% return air. If the resistance of the return air duct system is less than 62 Pa (0.25 IWG), the unit will deliver less

  airflow during full economizer operation.

TABLE 5 - STATIC RESISTANCES

MODEL

BLOWER

RANGE

(RPM)

MOTOR*

ADJUSTABLE

MOTOR PULLEY

FIXED

BLOWER PULLEY

BELT

HP

RPM

FRAME

SIZE

SERVICE

FACTOR

PITCH

DIA.

BORE

PITCH

DIA.

BORE

PITCH LENGTH DESIG-

NATION

mm

in.

mm

in.

mm

in.

mm

in.

mm

in.

DCE 060

850 - 1180

1

1

2

1450

56

1.15

69 - 97 2.8 - 3.8

22

7

8

127

5.0

25

1

947

37.3

A36

DCE 076

900 - 1200

1

1

2

1450

56

1.15

86 - 112 3.4 - 4.4

22

7

8

132

5.2

25

1

973

38.3

A37

*

All motors have solid bases and are inherently protected. These motors can be selected to operate into their service factor because they are located in the moving air, upstream of any

  heating device.

TABLE 6 - MOTOR AND DRIVE DATA - Belt-Drive Blower

MODEL

DCE

POWER

SUPPLY

VOLTAGE

 LIMITATIONS

1

COMPRESSOR

COND.

FAN

 MOTOR

FLA

SUPPLY

AIR

BLOWER

MOTOR

FLA

TOTAL

UNIT

AMPACITY

 AMPS

MAX.

FUSE

SIZE

AMPS

2

MAX.

HACR

BREAKER 

SIZE

AMPS

MIN.

WIRE

SIZE,

AWG

3

MIN.

MAX.

FLA

LRA

036

380/415-3+N-50

342

457

7.1

64

1.8

2.0

12.6

15

15

14

048

380/415-3+N-50

342

457

9.6

73

1.8

4.0

17.8

25

25

10

060

380/415-3+N-50

342

457

10.3

74

1.8

2.6

17.2

25

25

10

076

380/415-3+N-50

342

457

14.1

128

1.8

2.6

22.0

35

35

8

1

 Utilization Range “A” in accordance with ARI Standard 110.

2

 Dual element, time delay type.

Based on 60°C copper conductors.

TABLE 7 - ELECTRICAL DATA (BASIC UNIT)

OPERATION

530.26-N1YI

12

Unitary Products Group

Summary of Contents for SUNLINE 2000 D3CE 036

Page 1: ...V Fixed Outdoor Air Damper Accessory 530 18 N1 6V Motorized Outdoor Air Damper Accy 530 18 N1 8V Coil Guard 530 18 N7 1V Electric Heater Accessory 530 18 N7 2V Fuse Block Accessory Renewal Parts Refer to Parts Manual for complete listing of replacement parts on this equipment All forms referenced in this instruction may be ordered from Publications Distribution Center Unitary Products Group P O Bo...

Page 2: ...3 2 Physical Data 4 3 Blower Perf 036 048 w Direct Drive 9 4 Blower Perf 060 076 w Belt Drive 10 5 Static Resistances 12 6 Motor and Drive Data Belt Drive 12 7 Electrical Data Basic Unit 12 8 Heat Anticipator Setting 13 9 Motor Pulley Adjustment 13 FIGURES No Description Page 1 Center of Gravity 3 2 Recommended Drain Piping 4 3 Economizer Rain Hood Assembly 5 4 Typical Field Wiring 6 5 Dimensions ...

Page 3: ...ur corners on top of the unit All screws that are removed when taking these brackets off must be replaced on the unit Refer to Table 2 for unit weights and to Figure 1 for approximate center of gravity CLEARANCES All units require certain clearances for proper operation and service Refer to Figure 5 for the clearances required for combustible construction servicing and proper unit operation WARNIN...

Page 4: ...uit fed directly from the meter panel and properly protected CAUTION When connecting electrical power and control wiring to the unit waterproof type connectors MUST BE USED so that water or moisture can not be drawn into the unit during normal opera tion The above waterproofing conditions will also apply when installing a field supplied discon nect switch Refer to Figure 4 for typical field wiring...

Page 5: ... hole E in hood flange and tighten Attach the two side plates to the unit panel by using two self drilling screws for each side plate at dimples D provided in the panel 6 Position fillpiece at bottom of hood between the two side plates but do not secure at this time Slotted openings MUST be downward for drainage After fillpiece is properly positioned note where contact is made with the unit panel ...

Page 6: ...OMPRESSOR AND THE ECONOMIZER IF YOU WANT TO CONTROL THE ECONOMIZER ON A SECOND STAGE OF COOLING OR HAVE AN ELECTRIC HEAT ACCESSORY WITH TWO STAGES OF HEAT USE THERMOSTAT 2TH04701024 OR 2TH04701524 WITH SUBBASE 2TB04700224 OR 2TB04700324 COOLING HEATING 24 VOLT THERMOSTAT 24 VOLT TRANSFORMER UNIT TERMINAL STRIP TB1 THERMOSTAT1 TERMINALS ADD JUMPER ADD JUMPER 4 2 3 4 NOT USED TO REMOTE SENSOR 2TH047...

Page 7: ...Knockouts in the bottom of the unit can be located by the slice in the insulation Do not remove the 2 knockout ring UTILITIES ENTRY DATA FILTER ACCESS ELECTRIC HEAT ACCESS B POWER WIRING ENTRY A B WIRING ENTRY See Detail B OUTDOOR COIL A CONTROL WIRING ENTRY 3 4 PVC FEMALE COND DRAIN See Detail A BOTTOM SUPPLY RETURN AIR OPENINGS SEE NOTE 829 325 8 445 171 2 292 111 2 200 77 8 171 63 4 206 81 8 21...

Page 8: ...tending into the supply air chamber The heaters are wired for a single point power supply Power supply need only be brought into the single point terminal block and thermostat wiring to the low voltage terminal strip located in the upper portion of the unit control box Fuses are supplied where required by the factory Some KW sizes require fuses and others do not Refer to the accessory instruction ...

Page 9: ...0 048 HI 0 94 960 0 91 936 0 88 910 0 85 880 0 81 845 MED 0 85 838 0 83 810 0 80 785 0 78 765 0 75 735 LOW 0 79 760 0 77 738 0 76 715 0 73 695 0 70 670 M3 S TABLE 3 SUPPLY AIR PERFORMANCE MODEL DCE MOTOR SPEED Available External Static Pressure Pa 174 198 223 248 m3 s Watts m3 s Watts m3 s Watts m3 s Watts 036 HI 0 67 725 0 64 700 0 60 680 0 56 655 MED 0 62 650 0 59 630 0 59 610 0 52 590 LOW 0 59 ...

Page 10: ...0 0 80 1035 960 1071 1030 1103 1100 1134 1140 1164 1175 0 75 1020 900 1056 965 1088 1035 1118 1065 1145 1105 1170 1130 0 71 1004 860 1038 880 1070 925 1101 980 1130 1045 1158 1075 INCLUDES ALLOWANCES FOR A WET EVAPORATOR COIL 25mm 1in FILTERS AND GAS FIRED HEAT EXCHANGERS MODEL DCG AIR FLOW M3 S Available External Static Pressure Pa 50 74 99 124 149 174 198 RPM Watts RPM Watts RPM Watts RPM Watts ...

Page 11: ...00 990 1350 1020 1400 1051 1430 1081 1490 1111 1600 2200 905 1070 933 1160 965 1210 997 1250 1028 1285 1060 1325 2000 919 1025 950 1100 982 1130 1014 1160 1800 909 925 939 1005 968 1030 MODEL DCG AIR FLOW CFM Available External Static Pressure IWG 0 90 1 00 1 10 1 20 1 30 1 40 1 50 RPM Watts RPM Watts RPM Watts RPM Watts RPM Watts RPM Watts RPM Watts 076 3200 3000 2800 2600 1193 1920 2400 1142 167...

Page 12: ...6 0 30 Electric Heaters1 5 15 KW 0 04 0 05 0 06 0 07 0 08 0 10 0 12 0 14 0 16 0 19 0 22 20 30 KW 0 06 0 07 0 08 0 09 0 11 0 13 0 15 0 17 0 20 0 23 0 26 Bottom Duct Connections1 0 06 0 07 0 08 0 09 0 10 0 11 0 12 0 14 0 16 0 19 0 22 Cooling Only2 0 08 0 10 0 12 0 14 0 16 0 18 0 20 0 23 0 26 0 29 0 32 1 Deduct these resistance values from the available external static pressure shown in the Blower Pe...

Page 13: ...ncer 1S or contactor 2M maintains control of the evaporator blower c The thermostat cycles the electric heat to satisfy the heating requirements of the conditioned space CONTINUOUS BLOWER Continuous blower operation is possible by closing the R to G circuit on the thermostat HEAT ANTICIPATOR SETPOINTS It is important that the anticipator setpoint be correct Too high a setting results in longer hea...

Page 14: ... NOMINAL M3 S 0 38 0 52 0 66 0 80 0 94 1 08 1 23 PRESSURE DROP PA FIG 7 PRESSURE DROP ACROSS A DRY EVAPORATOR COIL VS SUPPLY AIRFLOW SECURE OWNER S APPROVAL When the system is functioning properly secure the owner s approval Show him the location of all disconnect switches and the thermostat Teach him how to start and stop the unit and how to adjust tem perature settings within the limitations of ...

Page 15: ...530 26 N1YI Unitary Products Group 15 ...

Page 16: ...P O Box 1592 York Pennsylvania USA 17405 1592 Subject to change without notice Printed in U S A Copyright by York International Corporation 1994 All Rights Reserved 530 26 N1YI ...

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