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CONDENSATE DRAIN

Plumbing must conform to local codes. Use a sealing
compound on male pipe threads. Install a condensate drain line
from the 19mm (

3

4

“) PVC female connection on the unit to spill

into an open drain.

NOTE: The condensate drain line MUST be trapped to pro-

vide proper drainage. See Figure 2.

SERVICE ACCESS

Access to all serviceable components is provided by the
following removable panels:

Compressor compartment

Heater compartment

Blower compartment

Main control box

Filter compartment

Motor Access (on units w/belt-drive option)

Refer to Figure 5 for location of these access panels.

CAUTION: Make sure that all screws are replaced on the

unit to maintain an air-tight seal.

THERMOSTAT

The room thermostat should be located on an inside wall
approximately 1422mm (56 in.) above the floor where it will not
be subject to drafts, sun exposure, or heat from electrical
fixtures or appliances. Follow manufacturer’s instructions
enclosed with thermostat for general installation procedure.
Color coded insulated wires (#18 AWG) should be used to
connect thermostat to unit. See Figure 4 for wiring details.

NOTE: If the unit has an economizer, remove jumper J1

from terminals 8 and 10 on the relay board to pre-
vent simultaneous operation of the compressor and
the economizer. If you want to control the econo-
mizer on a second stage of cooling, use a thermo-
stat with two stages of cooling.

POWER AND CONTROL WIRING

Field wiring to the unit must conform to the applicable national and
local or municipal codes.

Voltage tolerances which must be maintained at the
compressor terminals during starting and running conditions
are indicated on the unit Rating Plate and Table 1.

The internal wiring harness furnished with this unit is an integral
part of the unit. Field alteration to comply with electrical codes
should not be required.

A fused disconnect switch should be field provided for the unit.
The switch must be separate from all other circuits. Refer to Figure
5 for installation location. If any of the wire supplied with the
unit must be replaced, replacement wire must be of the type
shown on the wiring diagram.

Electrical lines must be sized properly to carry the load. USE
COPPER CONDUCTORS ONLY. Each unit must be wired with
a separate branch circuit fed directly from the meter panel and
properly protected.

CAUTION: When connecting electrical power and control

wiring to the unit, waterproof type connectors
MUST BE USED so that water or moisture can-
not be drawn into the unit during normal opera-
tion. The above waterproofing conditions will
also apply when installing a field-supplied discon-
nect switch.

Refer to Figure 4 for typical field wiring and to the appropriate
unit wiring diagram for control circuit and power wiring
information.

BLOWER SPEED SELECTION

Three  blower motor speeds are available on the direct-drive
units. The speed selection for the direct-drive units is
determined by the CFM and ESP requirements of the
applications. All units with belt-drive option have an adjustable
motor pulley to achieve the above conditions.

COMPRESSORS

The compressor in the 036, 048 and 060 units is mounted on
springs which have been tightened down for shipment only.

After the unit is installed, back out the compressor bolts until
the sleeve clears the top grommet.

The 076 units are shipped with compressor mountings
factory-adjusted and ready for operation.

CAUTION: Do not loosen compressor mounting bolts.

76mm (3")

51mm (2")

FIG. 2 - RECOMMENDED DRAIN PIPING

WEIGHTS (kg/lbs)

Basic Unit

036

249 / 550

048

268 / 590

060

286 / 630

076

313 / 690

ACCESSORIES / OPTIONS

Electric Heat
(Nominal KW)

5 - 7 KW

8 / 18

10 - 15 KW

10 / 23

20 - 30 KW

13 / 28

Economizer

23 / 50

Motorized Outdoor
Air Damper

22 / 48

Relief/Fixed
Air Damper

5 / 10

Roof Mounting Curb

42 / 92

MODELS

DCE

036

048

060

076

Evaporator

Blower

Centrifugal Blower (Dia. x Wd.
  mm 

(in.))

Fan Motor HP (direct-drive)
Fan Motor HP (Belt-Drive)

305 x 254

(12 x 10)

1

2

N/A

305 x 254

(12 x 10)

3

4

N/A

305 x 254

(12 x 10)

N/A

1.5

305 x 279

(12 x 11)

N/A

1.5

Evaporator

Coil

Rows Deep
Fins Per 25mm (1 in.)
Face Area (m

2

/ft

2

)

3

13

0.33 / 3.6

3

13

0.40 / 4.3

3

13

0.48 / 5.1

3

13

0.48 / 5.1

Condensor

Fan

Propeller Dia. (mm/in.)
Fan Motor HP
Nom. CFM Total

610 / 24

1

2

4,500

610 / 24

1

2

4,500

610 / 24

1

2

4,500

610 / 24

1

2

4,500

Condensor

Coil

Rows Deep
Fins Per 25mm (1 in.)
Face Area (ft

2

/m

2

)

1

16

1.60 / 17.1

1

19

11.60 / 17.1

1

22

1.60 / 17.1

2

16

1.55 / 16.7

Air

Filters

(SEE NOTE)

Quantity Per Unit (14" X 20" X 1")
Quantity Per Unit (14" X 25" X 1")
Total Face Area (m

2

/ft

2

)

2
1

0.59 / 6.3

2
1

0.59 / 6.3

2
1

0.59 / 6.3

2
1

0.59 / 6.3

Charge

Refrigerant 22 (kg / lbs./oz.)

2.72 / 6/0

3 / 6/10

3.3 / 7/4

4.9 / 10/12

NOTE:  Filter racks are adapted for 25mm (1 in.) or 51mm (2 in.) thick filters.

TABLE 2 - PHYSICAL DATA

530.26-N1YI

4

Unitary Products Group

Summary of Contents for SUNLINE 2000 D3CE 036

Page 1: ...V Fixed Outdoor Air Damper Accessory 530 18 N1 6V Motorized Outdoor Air Damper Accy 530 18 N1 8V Coil Guard 530 18 N7 1V Electric Heater Accessory 530 18 N7 2V Fuse Block Accessory Renewal Parts Refer to Parts Manual for complete listing of replacement parts on this equipment All forms referenced in this instruction may be ordered from Publications Distribution Center Unitary Products Group P O Bo...

Page 2: ...3 2 Physical Data 4 3 Blower Perf 036 048 w Direct Drive 9 4 Blower Perf 060 076 w Belt Drive 10 5 Static Resistances 12 6 Motor and Drive Data Belt Drive 12 7 Electrical Data Basic Unit 12 8 Heat Anticipator Setting 13 9 Motor Pulley Adjustment 13 FIGURES No Description Page 1 Center of Gravity 3 2 Recommended Drain Piping 4 3 Economizer Rain Hood Assembly 5 4 Typical Field Wiring 6 5 Dimensions ...

Page 3: ...ur corners on top of the unit All screws that are removed when taking these brackets off must be replaced on the unit Refer to Table 2 for unit weights and to Figure 1 for approximate center of gravity CLEARANCES All units require certain clearances for proper operation and service Refer to Figure 5 for the clearances required for combustible construction servicing and proper unit operation WARNIN...

Page 4: ...uit fed directly from the meter panel and properly protected CAUTION When connecting electrical power and control wiring to the unit waterproof type connectors MUST BE USED so that water or moisture can not be drawn into the unit during normal opera tion The above waterproofing conditions will also apply when installing a field supplied discon nect switch Refer to Figure 4 for typical field wiring...

Page 5: ... hole E in hood flange and tighten Attach the two side plates to the unit panel by using two self drilling screws for each side plate at dimples D provided in the panel 6 Position fillpiece at bottom of hood between the two side plates but do not secure at this time Slotted openings MUST be downward for drainage After fillpiece is properly positioned note where contact is made with the unit panel ...

Page 6: ...OMPRESSOR AND THE ECONOMIZER IF YOU WANT TO CONTROL THE ECONOMIZER ON A SECOND STAGE OF COOLING OR HAVE AN ELECTRIC HEAT ACCESSORY WITH TWO STAGES OF HEAT USE THERMOSTAT 2TH04701024 OR 2TH04701524 WITH SUBBASE 2TB04700224 OR 2TB04700324 COOLING HEATING 24 VOLT THERMOSTAT 24 VOLT TRANSFORMER UNIT TERMINAL STRIP TB1 THERMOSTAT1 TERMINALS ADD JUMPER ADD JUMPER 4 2 3 4 NOT USED TO REMOTE SENSOR 2TH047...

Page 7: ...Knockouts in the bottom of the unit can be located by the slice in the insulation Do not remove the 2 knockout ring UTILITIES ENTRY DATA FILTER ACCESS ELECTRIC HEAT ACCESS B POWER WIRING ENTRY A B WIRING ENTRY See Detail B OUTDOOR COIL A CONTROL WIRING ENTRY 3 4 PVC FEMALE COND DRAIN See Detail A BOTTOM SUPPLY RETURN AIR OPENINGS SEE NOTE 829 325 8 445 171 2 292 111 2 200 77 8 171 63 4 206 81 8 21...

Page 8: ...tending into the supply air chamber The heaters are wired for a single point power supply Power supply need only be brought into the single point terminal block and thermostat wiring to the low voltage terminal strip located in the upper portion of the unit control box Fuses are supplied where required by the factory Some KW sizes require fuses and others do not Refer to the accessory instruction ...

Page 9: ...0 048 HI 0 94 960 0 91 936 0 88 910 0 85 880 0 81 845 MED 0 85 838 0 83 810 0 80 785 0 78 765 0 75 735 LOW 0 79 760 0 77 738 0 76 715 0 73 695 0 70 670 M3 S TABLE 3 SUPPLY AIR PERFORMANCE MODEL DCE MOTOR SPEED Available External Static Pressure Pa 174 198 223 248 m3 s Watts m3 s Watts m3 s Watts m3 s Watts 036 HI 0 67 725 0 64 700 0 60 680 0 56 655 MED 0 62 650 0 59 630 0 59 610 0 52 590 LOW 0 59 ...

Page 10: ...0 0 80 1035 960 1071 1030 1103 1100 1134 1140 1164 1175 0 75 1020 900 1056 965 1088 1035 1118 1065 1145 1105 1170 1130 0 71 1004 860 1038 880 1070 925 1101 980 1130 1045 1158 1075 INCLUDES ALLOWANCES FOR A WET EVAPORATOR COIL 25mm 1in FILTERS AND GAS FIRED HEAT EXCHANGERS MODEL DCG AIR FLOW M3 S Available External Static Pressure Pa 50 74 99 124 149 174 198 RPM Watts RPM Watts RPM Watts RPM Watts ...

Page 11: ...00 990 1350 1020 1400 1051 1430 1081 1490 1111 1600 2200 905 1070 933 1160 965 1210 997 1250 1028 1285 1060 1325 2000 919 1025 950 1100 982 1130 1014 1160 1800 909 925 939 1005 968 1030 MODEL DCG AIR FLOW CFM Available External Static Pressure IWG 0 90 1 00 1 10 1 20 1 30 1 40 1 50 RPM Watts RPM Watts RPM Watts RPM Watts RPM Watts RPM Watts RPM Watts 076 3200 3000 2800 2600 1193 1920 2400 1142 167...

Page 12: ...6 0 30 Electric Heaters1 5 15 KW 0 04 0 05 0 06 0 07 0 08 0 10 0 12 0 14 0 16 0 19 0 22 20 30 KW 0 06 0 07 0 08 0 09 0 11 0 13 0 15 0 17 0 20 0 23 0 26 Bottom Duct Connections1 0 06 0 07 0 08 0 09 0 10 0 11 0 12 0 14 0 16 0 19 0 22 Cooling Only2 0 08 0 10 0 12 0 14 0 16 0 18 0 20 0 23 0 26 0 29 0 32 1 Deduct these resistance values from the available external static pressure shown in the Blower Pe...

Page 13: ...ncer 1S or contactor 2M maintains control of the evaporator blower c The thermostat cycles the electric heat to satisfy the heating requirements of the conditioned space CONTINUOUS BLOWER Continuous blower operation is possible by closing the R to G circuit on the thermostat HEAT ANTICIPATOR SETPOINTS It is important that the anticipator setpoint be correct Too high a setting results in longer hea...

Page 14: ... NOMINAL M3 S 0 38 0 52 0 66 0 80 0 94 1 08 1 23 PRESSURE DROP PA FIG 7 PRESSURE DROP ACROSS A DRY EVAPORATOR COIL VS SUPPLY AIRFLOW SECURE OWNER S APPROVAL When the system is functioning properly secure the owner s approval Show him the location of all disconnect switches and the thermostat Teach him how to start and stop the unit and how to adjust tem perature settings within the limitations of ...

Page 15: ...530 26 N1YI Unitary Products Group 15 ...

Page 16: ...P O Box 1592 York Pennsylvania USA 17405 1592 Subject to change without notice Printed in U S A Copyright by York International Corporation 1994 All Rights Reserved 530 26 N1YI ...

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