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AIR CONDITIONER

INSTALLATION AND USER MANUAL

GB

VERS. 003 - JULY 2005

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Summary of Contents for Iceberg 12000

Page 1: ...AIR CONDITIONER INSTALLATION AND USER MANUAL GB VERS 003 JULY 2005 ...

Page 2: ...nts laid down by the European Directive on Machine Safety This statement shall not be valid any longer if any changes are made on the machine without our written approval Machine AIR CONDITIONER Model ICEBERG Serial number Directive of reference Machine Directive 89 392 EEC in version 91 31 EEC Low Voltage Directive 73 23 EEC Electro magnetic Compatibility 89 336 EEC in version 93 31 EEC Harmonise...

Page 3: ...1 Using the ventilation portholes pag 7 4 2 2 Opening a new hole pag 7 4 2 3 Power supply cable pag 8 4 3 Positioning the air conditioner pag 9 4 4 Installing the diffuser pag 10 5 USER INSTRUCTIONS pag 11 5 1 Foreword pag 11 5 2 Preliminary checks pag 11 5 3 Air diffusion outlets pag 11 5 4 Control panel pag 11 5 5 Turning on pag 11 5 6 Ventilation pag 12 5 7 Heating pag 12 5 8 Turning off pag 13...

Page 4: ...ugh time and be reli able while safeguarding people and things Note The information contained in this publication was correct at the time it went to print but may be modified without advance notice MANUAL 1 2 Symbols and Definitions This means that you must pay at tention to avoid serious consequences which might lead to the death of the operators or at least to pos sible damage to their health Th...

Page 5: ...2 3 Technical features 12 000 7 000 Cooling power 10950 BTU 6700 BTU Fan speed number 3 Power supply 230 V 50 Hz Consumption 6 6 A 4 2 A Start up current 32 A 0 15 sec 23 0 15 sec Absorbed power 1518 W 970 W Coolant gas R 407 C Generator requested 2200 W Air circulation 320 m3 h 240 m3 h Heating power 1000 W Diffuser height 5 5 cm Dimensions HxLxW 18x101x62 cm Weight 39 Kg 37 Kg ICEBERG 1 2 4 6 3 ...

Page 6: ... to be lifted 4 INSTALLATION 4 1 Preliminary information Before installing the air condi tioner it is essential to read these instructions in order to avoid errors during installation Improper installation of the air conditioners can cause irreparable damage to the equipment and compromise the safety of the installation engineer Should the air conditioners be installed in a man ner which does not ...

Page 7: ... existing rooflight and sealants making sure roof surface is clean and even Fig 3 ref 1 Seal any screw holes and or cable entrance holes so that no water can penetrate the roof space using a suitable sealent Fig 3 ref 2 All the waste material glue silicone lining must not be disposed of in the open but in special containers and delivered to a Waste Collection and Disposal Centre 3 1 2 4 2 2 Openin...

Page 8: ...vehicle while the other end must reach the opening on the roof Let the cable come out from the reinforcing frame by about 50 cm to allow easier connection to the air condi tioner Fig 6 6 Before performing any kind of connection always make sure that there is no power inside the distribution board or at the cable end The air conditioner must be powered from a sepa rate cable which must be provided ...

Page 9: ... the hole drilled on the back of the air conditioning unit fig 7 ref 1 Do not crush the foam sealing too much it must be at least 10 mm thick Fig 9 ref 3 If the lining is crushed too much this will dam age the support of the air conditioner and will compromise the watertightness of the junction From within the vehicle move the air conditioning unit until the gasket is flush with the rear section o...

Page 10: ...with the resistances of the fan speed selector switch Fig 11 ref 1 because when the air conditioner is running these be come very hot and can cause a serious hazard for the insulation of the power cables Make sure that both resistances of the fan speed selector switch are not in contact with each other Fig 12 ref 1 but are clearly separated Fig 12 ref 2 Make sure that the power supply cable is not...

Page 11: ...r supply voltage and fre quency are those listed in the previous paragraph Make sure that nothing is preventing the air from circulating freely inside the ventilation conduits and outlets The outside ventilation grids must always be free for the air conditioner to be truly efficient 5 3 Air diffusion outlets The diffuser panel Fig 1 ref 4 houses five cooled or heated air diffusion outlets Fig 1 re...

Page 12: ... counter clockwise until the compressor goes off you can tell this has happened when the noise diminishes Now select the second ventilation speed again and the system will preserve the temperature you have set 5 6 Ventilation If you want to move the air inside the vehicle with out heating or cooling proceed as follows Press the Cold Air Hot Air selector Fig 15 ref 3 in the position Position the Th...

Page 13: ...ndition The walls of the vehicle are sufficiently insulated The doors are not opened too frequently There are not too many people inside the vehicle The voltage is less than 230 V Here is a list of possible problems and how to solve them Before anything else check if the power supply has dropped below 205 V the ventilation grids are jammed the air diffusion outlets are open 1 The air conditioner w...

Page 14: ...n good condi tion and that no water is leaking into the vehicle Any traces of rust must be removed and metal parts protected by repainting Make sure that the insulation of the electric cables are whole and remove any trace of humidity Make sure that all the screws are firmly tightened When putting away in the garage for the winter you should protect the air conditioner from dust using a special co...

Page 15: ...PERATION Check the harness and the multi wire connector Fig 16 ref 7 CHECK Make sure that there is 12 VDC on the fan speed selector Fig 16 ref 8 between the orange and the black wire of the relay OPERATION Replace fan speed selector CHECK Make sure there is 230 VAC between the white wire of the relay Fig 16 ref 2 and the blue wire of the feeder input terminal Fig 16 ref 4 OPERATION Replace the rel...

Page 16: ...e OPERATION Check the connector and the harness Replace the temperature switch on the compressor Replace the condenser Fig 16 ref 10 3 PROBLEM The fans do not work CHECK Make sure that there is 12 VDC between the black wire of the relay Fig 16 ref 2 and the red wire of the fan speed selector Fig 16 ref 8 OPERATION Check the harness and the multi wire connector Fig 16 ref 7 CHECK Make sure that the...

Page 17: ...ure there is 230 VAC between the white wire of the relay Fig 16 ref 2 and the blue wire of the feeder input terminal Fig 16 ref 4 OPERATION Replace the relay 7 The air conditioner is performing poorly CHECK Check the cleanliness of the air filter and exchangers OPERATION If the air conditioner is clean then you must check the coolant gas tcover Proceed as follows open the high pressure valve Fig 1...

Page 18: ... Power supply connection terminal board 5 Thermostat 6 Resistor 7 Connector 8 Fan speed selector switch 9 Evaporator electric fan 10 Condenser 11 Compressor 12 Condenser electric fan 13 Inductor 14 12 VDC power supply 15 Transformer 230 12V 16 Max pressure switch 17 Compressor thermal protetction 18 Armored resistor ...

Page 19: ...or switch 4 Power supply connection terminal board 5 Thermostat 6 Resistor 7 Connector 8 Fan speed selector switch 9 Evaporator electric fan 10 Condenser 11 Compressor 12 Condenser electric fan 13 Inductor 14 12 VDC power supply 15 Transformer 230 12V 16 Max pressure switch 17 Compressor thermal protetction ...

Page 20: ...IC12000 1 TAV ...

Page 21: ...dampfer N 1 Verdamper Evvaporador 15 00021 Ventola Fan Ventilateur Lufterrad N 1 Ventilator Ventilador 16 01869 Tegolo di scarico condensa Conds disch sheet Pièce métall évacuation condensation Kondenswasserablass N 1 Condensafvoerplaat Teja de descarga condensaciòn 17 01040 Collare Collar Collier Bundring N 1 Ring Collar 18 00929 Antivibrante Vibration damper Amort vibrations Schwingungsdämpfer N...

Page 22: ...atore Conveyor Convoyeur Leitblech N 1 Geleider Transportador 33 00997 Aerstop Rubber strip Joint caoutchouc Aerstop ML 1 9 Aerstop Aerstop 34 01609 Cablaggio Harness Câblage Verkabelung N 1 Bedrading Cableado 36 01631 Staffa condensatore Cond bracket Bride condens Kodensatorbügel N 1 Beugel condensator Estribo condensador 38 01513 Schiavi passacavo D 8 Fairleads D 8 Serre câble D 8 Kabeltüllen D ...

Page 23: ...2 TAV ...

Page 24: ...verteiler N 2 Knop stromingsspreider Mango difusor 58 01160 Etichetta Label Etiquette Etikett N 1 Etiket Etiqueta 59 01161 Etichetta Label Etiquette Etikett N 1 Etiket Etiqueta 60 00301 Deviatore Deflector Déviateur Abzweiger N 1 Omschakelaar Desviador 61 00302 Interruttore Switch Interrupteur Schalter N 1 Schakelaar Interruptor 62 01618 Cablaggio diffusore Diffuser harness Câblage diffuseur Verka...

Page 25: ...IC7000 1 TAV ...

Page 26: ... Deckel N 1 Kap Tapa 14 01385 Evaporatore Evaporator Evaporateur Verdampfer N 1 Verdamper Evaporador 15 00021 Ventola Fan Ventilateur Lufterrad N 1 Ventilator Ventilador 16 01869 Tegolo di scarico condensa Conds disch sheet Pièce métall évacuation condensation Kondenswasserablass N 1 Condensafvoerplaat Teja de descarga condensaciòn 18 00929 Antivibrante Vibration damper Amort vibrations Schwingung...

Page 27: ...97 Aerstop Rubber strip Joint caoutchouc Aerstop ML 1 9 Aerstop Aerstop 34 01609 Cablaggio Harness Câblage Verkabelung N 1 Bedrading Cableado 36 01631 Staffa condensatore Cond bracket Bride condens Kodensatorbügel N 1 Beugel condensator Estribo condensador 38 01629 Resistenza 1 OHM 50W Resistor 1 OHM 50W Résistance 1 Ohm 50W Widerstand 1 OHM 50W N 1 Weerstand 1 OHM 50W Resistencia 1 OHM 50W 39 015...

Page 28: ...2 TAV ...

Page 29: ...verteiler N 2 Knop stromingsspreider Mango difusor 58 01160 Etichetta Label Etiquette Etikett N 1 Etiket Etiqueta 59 01161 Etichetta Label Etiquette Etikett N 1 Etiket Etiqueta 60 00301 Deviatore Deflector Déviateur Abzweiger N 1 Omschakelaar Desviador 61 00302 Interruttore Switch Interrupteur Schalter N 1 Schakelaar Interruptor 62 01618 Cablaggio diffusore Diffuser harness Câblage diffuseur Verka...

Page 30: ...d that the purchaser has no right whatsoever to terminate the contract to claim damages for people or things to demand an extension of the warranty in case of any product defect or malfunction Any transport charges are on the account of the purchaser as well as any expenses for on site checks requested by the purchaser and accepted by Telair The warranty shall be valid only if the customer is able...

Page 31: ......

Page 32: ...he verbunden KUNDENDIENST BEI AUSGEWÄHLTEN BOSCH SERVICE IN EUROPE GREAT BRITAIN SCAN TERIEUR LTD 30 The Metro Centre Tolpits Lane Watford Herts England WD18 9XG Tel 01923 800353 Fax 01923 220358 HOLLAND KARMAN AGENTUREN Emmastraat 31 1213 AJ Hilversum Holland Tel 035 6240156 Fax 035 6242141 e mail karman agenturen worldonline nl FRANCE BLEYS ANTOINE BLEYS JEAN PHILIPPE 19 Rue de la Parcheminerie ...

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