Kampmann KaDeck Assembly, Installation And Operating Instructions Download

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KaDeck

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Assembly, installation and operating instructions

Keep these instructions in a safe place for future use!

Issue03/22EN
SAP No.1562792

Summary of Contents for KaDeck

Page 1: ...KaDeck Assembly installation and operating instructions Keep these instructions in a safe place for future use Issue03 22EN SAP No 1562792...

Page 2: ......

Page 3: ...on 13 5 1 Overview 13 5 2 Brief description 13 5 3 Wear parts list 13 6 Installation and wiring 14 6 1 Defining the installation position 14 6 2 Requirements governing the installation site 14 6 3 Min...

Page 4: ...ion 48 9 1 Operation of electromechanical control 48 9 2 Operation of the KaController 50 9 2 1 Function keys display elements 51 10Maintenance 53 10 1 Securing against reconnection 53 10 2 Maintenanc...

Page 5: ...pply as do general safety provisions governing the use of the equipment Illustrations in this guide are intended to provide a basic understanding and may differ from the actual model Ongoing tests and...

Page 6: ...e described in Chapter 2 2 6 must be observed IMPORTANT NOTE Only use the unique after completion of the complete building and system Site heating is not deemed to be correct and proper use Intended u...

Page 7: ...fer to VDI 2035 Sheets 1 2 DIN EN 14336 and DIN EN 14868 with regard to the properties of the medium used to protect the equipment The following values provide further guidance The water used should b...

Page 8: ...rical equipment such as switch cabinets computers or other electrical units or contacts that are not drip proof Never use the unit as a construction site heater IMPORTANT NOTE Energy losses due to mis...

Page 9: ...ion regulations Guidelines and recognised technical regulations i e Association of German Electricians VDE regulations DIN and EN standards VDI 6022 maintenance personnel must be trained to Category B...

Page 10: ...e IMPORTANT NOTE 2 people are needed to transport the unit Wear personal protective clothing when transporting the unit Only lift the unit on both sides and not by the pipes valves IMPORTANT NOTE Mate...

Page 11: ...ons and shocks IMPORTANT NOTE Under certain circumstances packages can carry storage instructions that exceed the requirements listed here Comply with these instructions accordingly 3 4 Packaging Hand...

Page 12: ...5 165 Weight kg 22 25 Air volume flow m h 39 232 70 415 Internal volume of 2 pipe system l 1 1 9 Internal volume of 4 pipe system l cooling 0 8 1 5 Internal volume of 4 pipe system l heating 0 2 0 4 H...

Page 13: ...ump 7 Electrical junction box 5 2 Brief description KaDeck are fan operated ceiling cassettes for ceiling installation for the continuously variable air conditioning of all kinds of buildings and room...

Page 14: ...n site Only install and assemble the unit if the following conditions are met Make sure that the ceiling is sufficiently load bearing to take the weight of the unit Technical data 12 Make sure that th...

Page 15: ...istances min 4 m min 2 m min 2 m min 1 m min 2 m max 3 m min 2 m max 3 m Example of one sided unit Example of two sided unit There needs to be a 5 fold minimum air exchange rate when heating with ceil...

Page 16: ...NOTE Horizontal installation of units When installing the units ensure that they are completely horizontal to ensure proper operation IMPORTANT NOTE Avoid draughts Consider the occupied zone when inst...

Page 17: ...0 8 0 8 7 7 6 5 7 7 B A 1180 790 620 580 20 20 195 164 195 B A Fig 4 Dimensions of two sided unit Art no System Grid dimen sions mm Overall length A mm Overall width B mm Water content heating l Wate...

Page 18: ...insert dowels and fit the appropriate M8 threaded rods Fig 6 Unit suspended Using M8 fender washers and nuts fix the threaded rods to the four corres ponding fixing brackets on the unit and secure the...

Page 19: ...ove the design panel 6 5 Installation Actuator with First Open function When delivered the actuator is normally open in a de energised state thanks to the First Open function This enables heating mode...

Page 20: ...ng 2 way valve and differential pressure independent valve up to 420 l 2 pipe Differential pressure independent valve greater than 420 l 4 pipe 2 way valve and differential pressure independent valve...

Page 21: ...left Side view right Isometrics one sided discharge Isometrics two sided discharge 6 7 4 5 7 3 8 2 1 4 5 7 3 7 6 1 2 8 Fig 13 Pipe connection dimensions 1 Cooling supply also heating with 2 pipe syst...

Page 22: ...room at a minimum temperature of 14 C and a maximum temperature of 25 C The sound power level is max 30 dB A when a maximum primary air volume is fed in Maximum air volume per unit When using one spig...

Page 23: ...0 x 523 KaDeck fan coils cooling supply volume min max 35 420 l h 326007110003 Differential pres sure independent Valve kit 4 pipe 24 V 2 point actuator 24 V Open Closed 50 Hz sup plied separately 180...

Page 24: ...nd in Connection to the pipe network 21 depending on the model 2 pipe 4 pipe and valve kit fitted 2 way pre settable or differential pressure independ ent Fig 16 Opening up the connection holes Use a...

Page 25: ...he valve Route the cable to the electrical connection box as per the diagram on the fan Fig 20 Opening the electrical connection box Use a Phillips screwdriver to open the electrical connection box an...

Page 26: ...housing to do so 6 5 6 Connecting the primary air supply optional Fig 23 Removing the primary air spigot If the KaDeck is to be supplied with primary air remove the relevant spigot from the housing Fi...

Page 27: ...analysed by external signalling devices Cooling mode must be automatically terminated possibly with a shut off valve if the alarm contact is triggered to prevent the condensate tray from overflowing C...

Page 28: ...n along the cable Avoid water being allowed to collect in the sensor Pay attention to minimal heat transfer resistance Connect the dewpoint monitor according to the wiring diagram Caution Preferably r...

Page 29: ...ue input k IP class Protection class 3261xxx11x xx 230 50 16 0 13 100 IP20 I 3261xxx61x xx 230 50 24 0 20 100 IP20 I 3261xxx12x xx 230 50 27 0 22 50 IP20 I 3261xxx62x xx 230 50 35 0 29 50 IP20 I Tab 6...

Page 30: ...7 2 Electromechanical control 7 2 1 Connection 00 Electrical junction box Position of electrical junction box with condensate tray removed Use a Phillips screwdriver to open the electrical junction b...

Page 31: ...50 Hz feed With 2 pipe versions External valve actuation V1 230 V AC 50 Hz Open Closed for heating cooling With 4 pipe versions External valve actuation V1 230 V AC 50 Hz Open Closed for cooling With...

Page 32: ...connection Valve actuator V2 24 V DC Open Closed or continuous valves With 4 pipe versions Valve heating Terminal block X2 230 V AC output 230 V AC 50 Hz control voltage output for condensate pump Vis...

Page 33: ...separately from high voltage lines With J Y ST Y 0 8 mm max 30 m Lay separately from high voltage lines With J Y ST Y 0 8 mm max 10 m Lay separately from high voltage lines With UNITRONIC BUS LD 2x2x0...

Page 34: ...t no 1 230 V connection GND V1 GND V2 GND Actuator Heating cooling Type 146906 Optional Actuator Heating Type 146906 Control connection V1 V2 230 V AC Valve V1 VK V2 VH Uc NO COM NC Potential free Fau...

Page 35: ...or further information Clock thermostat Type 30256 GND O3 L O1 O2 I1 GND I2 GND N W11 W10 W8 GND O3 L O1 O2 I1 GND I2 GND N 2 Control connection V1 V2 230 V AC Valve V1 VK V2 VH Uc NO COM NC Potential...

Page 36: ...ammable Thermostat programmable Type 30256 GND O3 L O1 O2 I1 GND I2 GND N W11 W10 W8 GND O3 L O1 O2 I1 GND I2 GND N 2 Raccordement commande V1 V2 230 V CA Vanne V1 VK V2 VH Uc NO COM NC Libre de poten...

Page 37: ...e KaDeck electromechanical 00 Unit no 2 230 V connection GND V1 GND V2 GND Actuator Heating cooling Type 146906 Optional Actuator Heating Type 146906 Control connection V1 V2 230 V AC Valve V1 VK V2 V...

Page 38: ...table KaDeck electromechanical 00 Unit no 1 230 V connection GND V1 GND V2 GND Actuator Heating cooling Type 146906 Optional Actuator Heating Type 146906 Control connection V1 V2 230 V AC Valve V1 VK...

Page 39: ...KaControl unit in line with the wiring diagram The maximum bus length between the KaController and the KaControl master unit is 30 m The respective KaControl automatically becomes the master unit in...

Page 40: ...route Ensure that low voltage and power cables are separated using metal partitions on cable harnesses Use only shielded cables as low voltage and bus cables Lay all BUS cables in a linear pattern Sta...

Page 41: ...value or higher IMPORTANT NOTE When laying bus cables avoid the formation of star points for instance in junction boxes Loop the cables through to the units Electrical junction box Position of electr...

Page 42: ...m available at a potential free contact with 2 and 4 pipe units Only 24 V DC valve actuators Open Closed or can be connected The control board has various LEDs for the visual display It also features...

Page 43: ...oaded collect ive fault signal 24 V DC 0 5 A see smartboard instructions Terminal block X2 230 V AC output 230 V AC 50 Hz control voltage output for condensate pump Visual display LED 1 red motor faul...

Page 44: ...es are used they must be at least equivalent Length of the BUS line from the KaController to unit 1 max 30 m Maximum number of parallel units 6 units With CANbus card type 3260701 needed for each unit...

Page 45: ...building automation system L N PE Mains power 230 V AC Refer to Electrical data information table KaDeck KaControl C1 Unit no 1 Mains power connection Smart board PCB Tx V GND Tx DI2 GND AI1 GND V1 G...

Page 46: ...ype 146906 Optional Actuator Heating Type 146906 W2 3 W4 3 W5 2 W6 2 W9 3 W10 2 1 2 AI2 GND 1 2 AI3 GND 1 2 Contact sensor 1 2 1 2 Contact sensor 1 2 W7 2 W8 2 NO COM NC Potential free Condensate alar...

Page 47: ...d drainage lines have been properly connected Fill pipes and unit with water and bleed Check whether all bleed screws are closed Check leak tightness pressure test and visual inspection Check whether...

Page 48: ...e selecting the fan speed when the operating mode selector switch is in the Manual fan position option for external room sensor connection control input for heating cooling changeover with 2 pipe appl...

Page 49: ...an external room sensor 3 control inputs functions parametrisable e g window contact presence detector heating cooling switchover Fig 34 Climate controller type 196000148942 Climate controller black t...

Page 50: ...an external room sensor 2 control inputs functions parametrisable e g window contact presence detector heating cooling switchover Fig 36 Climate controller type 196000148944 Climate controller black t...

Page 51: ...ghting is automatically switched off 5 seconds after the KaController is last used The LED background lighting can be permanently disabled using a parameter setting 1 2 3 4 5 6 7 8 Fig 37 KaController...

Page 52: ...with LED background lighting 2 Navigator dial Change settings Call up menus The symbols shown on the display depend on the application 2 pipe 4 pipe etc and the parameters set 1 2 3 4 5 6 7 8 9 10 11...

Page 53: ...tted and working properly and that there is no haz ard to humans Always follow the procedure described below to prevent accidental restart 1 de energise 2 Prevent accidental re connection 3 Check that...

Page 54: ...ray condensate pump float switch User every six months Check water side connections valves and fit tings for dirt leak tightness and function User every six months Check the electrical wiring Qualifie...

Page 55: ...filter CAUTION Risk of injury from sharp metal housing The inner metal of the casing can have sharp edges Wear suitable protective gloves Fig 41 Remove the filter Fig 42 Vacuum the filter and re fit i...

Page 56: ...efully clean the filling level monitor with a damp cloth Make sure that the contacts do not bend when cleaning them Fig 45 Cleaning the dirt filter Clean the dirt filter under running water and reinse...

Page 57: ...nstructions 57 10 3 4 Clean the inside of the unit Check all elements that come into contact with air internal surfaces of the unit outlet elements etc for dirt or deposits dur ing maintenance and use...

Page 58: ...necessary Water outlet Condensate drain outlets blocked Clean condensate outlets and check for ad equate gradient Chilled water line incorrectly insulated Check insulation Condensate drain not properl...

Page 59: ...3 faulty 6 A17 Unit frost protection 7 A18 EEPROM error 8 A19 Offline slave in the CAN bus network 9 Tab 11 KaControl unit alarms Code Alarms tAL1 Temperature sensor in the KaController faulty tAL3 Re...

Page 60: ...ures P010 P011 P012 P014 10 0 255 K 10 10 P014 Contact sensor limit value temperature to activate fan stages in cooling mode 18 0 255 C 18 P015 Function of input AI1 0 0 19 0 P016 Function of input AI...

Page 61: ...050 Fan setting max fan speed 100 0 100 100 P051 Fan setting min fan speed 0 0 90 15 P052 Fan setting activation of fan speed limit 0 0 1 1 P053 Valve activation by pulse width modulation of valve swi...

Page 62: ...in 60 P095 Disable DIP switch settings 0 0 1 0 P096 Digital outputs continuously activated 0 0 1 0 P097 Read off DIP switch 0 63 P098 Activation 0 10 V valve switch on limit 30 0 100 V 10 40 P099 Acti...

Page 63: ...weeks reached filter message 0 52 255 week 0 P128 Reset operating week counter 0 0 1 0 P129 Fan speed limiter activation in certain operating modes 0 0 1 0 P130 Absolute fan speed increase via contact...

Page 64: ...ller sensor 0 60 60 C t006 LCD display contrast 15 0 15 t007 BEEP setting 0 BEEP ON 1 BEEP OFF 0 0 1 t008 Password for KaController Parameter menu 11 0 999 t009 Minimum settable setpoint temperature 8...

Page 65: ...KaDeck Assembly installation and operating instructions 65 13 Certificates...

Page 66: ...odel slo v robku auf das sich diese Erkl rung bezieht mit der den folgenden Norm en oder normativen Dokumenten bereinstimmt to which this declaration relates is in conformity with the following standa...

Page 67: ...U Niederspannungsrichtlinie Hendrik Kampmann Lingen Ems den 01 09 2020 ___________________________________ Ort und Datum der Ausstellung Name und Unterschrift des Befugten Place and Date of Issue Name...

Page 68: ...kits 23 Tab 5 KaDeck valve installation 23 Tab 6 Maximum electrical rating values 29 Tab 7 Maximum electrical rating values 29 Tab 8 Description of control board 00 31 Tab 9 Wiring of bus lines 40 Ta...

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Page 72: ...ich Ebert Str 128 130 49811 Lingen Ems T 49 591 7108 660 F 49 591 7108 173 E export kampmann de W Kampmann eu Country Contact Great Britain Kampmann UK Ltd Dial House Govett Avenue Shepperton Middlese...

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