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The heating value of the gas may differ with locality. The value
should be checked with the local gas utility.

NOTE: There may be a local gas utility requirement specifying

a minimum diameter for gas piping. All units require a
1/2 inch pipe connection at the entrance fitting.

GAS CONNECTION

The gas supply line can be routed through the knockouts
located on the front of the unit or through the opening provided
in the unit’s base. Refer to Figure 9 to locate these access
openings. Typical supply piping arrangements are shown in
Figures 3 and 4. All shaded items are field-supplied.

Two grommets are shipped in the blower compartment (in parts
bag taped to the blower housing) of every unit with gas heat
and should be used in the knockouts when the gas piping
penetrates the front of the unit.

After the gas supply piping has been installed, the bottom
opening should be sealed to prevent water from leaking into
the building.

Gas piping recommendations:

1. A drip leg and a ground joint union must be installed in the

gas piping.

2. When required by local codes, a manual shut-off valve may

have to be installed outside of the unit.

3. Use wrought iron or steel pipe for all gas lines. Pipe

compound should be applied sparingly to male threads
only.

WARNING: Natural gas may contain some propane. Propane,

being an excellent solvent, will quickly dissolve
white lead or most standard commercial com-
pounds. Therefore, a special pipe compound must
be applied when wrought iron or steel pipe is used.
Shellac base compounds such as Gaskolac or
Stalastic, and compounds such as Rectorseal #5,
Cyde’s or John Crane may be used.

4. All piping should be cleaned of dirt and scale by hammering

on the outside of the pipe and blowing out the loose dirt and
scale. Before initial start-up, be sure that all of the gas lines
external to the unit have been purged of air.

5. The gas supply should be a separate line and installed in

accordance with all safety codes as prescribed under
“Limitations”. After the gas connections have been
completed, open the main shut-off valve admitting 

normal

gas pressure to the mains. Check all joints for leaks with
soap solution or other material suitable for the purpose.
NEVER USE A FLAME.

6. The furnace and its individual manual shut-off valve must

be disconnected from the gas supply piping system during
any pressure testing of that system at test pressures in
excess of 1/2 psig (3.48kPa).

The furnace must be isolated from the gas supply piping
system by closing its individual manual shut-off valve during
any pressure testing of the gas supply piping system at test
pressures equal to or less than 1/2 psig (3.48kPa).

7. A 1/8 inch NPT plugged tapping, accessible for test gage

connection, must be installed immediately upstream of the
gas supply connection to the furnace.

L.P./PROPANE UNITS, TANKS AND PIPING

All gas heat units are shipped from the factory equipped for natural
gas use only. The unit may be converted in the field for use with
L.P./propane gas with accessory kit model number 1NP0440.

All L.P./propane gas equipment must conform to the safety
standards of the National Fire Protection Association.

For satisfactory operation, L.P./propane gas pressure must be
10.5 inch W.C at the unit under full load. Maintaining proper gas
pressure depends on three main factors:

1. The vaporization rate which depends on (a) the

temperature of the liquid and (b) the “wetted surface” area
of the container or containers.

2. The proper pressure regulation. (Two-stage regulation is

recommended from the standpoint of both cost and
efficiency.)

3. The pressure drop in the lines between regulators and

between the second stage regulator and the appliance.
Pipe size required will depend on the length of the pipe run
and the total load of all appliances.

Complete information regarding tank sizing for vaporization,
recommended regulator settings, and pipe sizing is available from
most regulator manufacturers and L.P./propane gas suppliers.

L.P./propane gas is an excellent solvent and special pipe
compound must be used when assembling piping for this gas
as it will quickly dissolve white lead or most standard
commercial compounds. Shellac base compounds such as
Rectorseal #5 are satisfactory for this type of gas.

Check all connections for leaks when piping is completed,
using a soap solution. NEVER USE A FLAME.

LOW NOx APPLICATION

For natural gas heat installations in locations which require low
Nitros Oxide emissions, accessory model 1LN0404 must be
installed.

FIG. 3 - EXTERNAL SUPPLY CONNECTION

EXTERNAL SHUT-OFF

FIG. 4 - BOTTOM SUPPLY CONNECTION

EXTERNAL SHUT-OFF

530.18-N8Y

6

Unitary Products Group

Summary of Contents for SUNLINE 2000 D2CG 072

Page 1: ...P O Box 1592 York PA 17405 APPROVALS Design certified by CGA and UL listed as follows 1 For use as a forced air furnace with cooling unit 2 For outdoor installation only 3 For installation directly on combustible flooring or in the U S A on wood flooring or Class A B or C roof covering material 4 For use with natural gas and or propane LP gas Not suitable for use with conventional venting systems ...

Page 2: ... 5 Physical Data 9 6 Supply Air Blower Perf 3 6 Ton Direct Drive 9 7 Motor Drive Data Belt Drive Blower 9 8 Supply Air Blower Perf 3 4 Ton Belt Drive 10 9 Supply Air Blower Perf 5 6 Ton Belt Drive 11 10 Electrical Data Direct Drive 12 11 Electrical Data Belt Drive 12 12 Superheat 036 12 13 Superheat 048 13 14 Superheat 060 13 15 Superheat 072 13 16 Limit Control Setting 16 17 Belt Drive Supply Air...

Page 3: ...mulation in your area RIGGING AND HANDLING Exercise care when moving the unit Do not remove any packaging until the unit is near the place of installation Rig the unit by attaching chain or cable slings to the lifting holes provided in the base rails Spreaders whose length exceeds the largest dimension across the unit MUST be used across the top of the unit BEFORE LIFTING A UNIT MAKE SURE THAT ITS...

Page 4: ...he internal wiring harness furnished with this unit is an integral part of a UL and CGA design certified unit Field alteration to comply with electrical codes should not be required A disconnect switch should be field provided for the unit The switch must be separate from all other circuits Refer to Figure 9 for installation location If any of the wire supplied with the unit must be replaced repla...

Page 5: ...RELAY BOARD TO PREVENT SIMULTANEOUS OPERATION OF THE SCROLL COMPRESSOR AND THE ECONOMIZER IF YOU WANT TO CONTROL THE ECONOMIZER ON A SECOND STAGE OF COOLING OR HAVE AN ELECTRIC HEAT ACCESSORY WITH TWO STAGES OF HEAT USE THERMOSTAT 2TH04701024 COOLING HEATING 24 VOLT THERMOSTAT COOLING HEATING 24 VOLT ELECTRONIC THERMOSTAT 24 VOLT TRANSFORMER THERMOSTAT1 TERMINALS UNIT TERMINAL STRIP TB1 ADD JUMPER...

Page 6: ...FLAME 6 The furnace and its individual manual shut off valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1 2 psig 3 48kPa The furnace must be isolated from the gas supply piping system by closing its individual manual shut off valve during any pressure testing of the gas supply piping system at test pressures equa...

Page 7: ...nd corner 2 Remove the 1 2 knockout A in the units rear panel located to the right side of the outdoor air opening Insert the two loose wires from inside the unit into the 1 2 bushing provided Insert wires and bushing into knockout Snap bushing into place 3 Mount the outdoor air sensor to the rear panel just below the knockout described in Step 2 Secure with two self drilling screws at dimples B p...

Page 8: ...ing carefully turn the minimum position adjusting screw fully clockwise and then energize and de energize terminals R to G With terminals R to G energized turn the minimum position screw counterclockwise until the desired minimum position has been attained 11 Replace the filter section access panel FIG 7 ENTHALPY SET POINT ADJUSTMENT EXTERNAL STATIC PRESSURE DROP DESCRIPTION RESISTANCE IWG CFM 100...

Page 9: ...ZE MOTOR SPEED Available External Static Pressure IWG 0 20 0 30 0 40 0 50 0 60 0 70 0 80 0 90 1 00 CFM Watts CFM Watts CFM Watts CFM Watts CFM Watts CFM Watts CFM Watts CFM Watts CFM Watts 036 HI MED LOW 1684 1487 800 710 1631 1464 780 690 1699 1582 1421 825 750 670 1650 1524 1367 785 720 650 1570 1410 1315 755 690 620 1430 1324 1246 725 650 605 1360 1260 1185 700 630 590 1280 1185 1110 680 610 57...

Page 10: ...RS REFER TO THE STATIC RESISTANCES TABLE FOR RESISTANCE VALUES ON APPLICATIONS OTHER THAN GAS ELECTRIC UNITS WITH SIDE DUCT AIRFLOWS UNIT SIZE AIR FLOW CFM Available External Static Pressure IWG 0 20 0 30 0 40 0 50 0 60 0 70 0 80 RPM Watts RPM Watts RPM Watts RPM Watts RPM Watts RPM Watts RPM Watts 048 2000 843 860 880 925 919 1005 956 1065 993 1145 1030 1195 1067 1235 1900 817 775 854 850 893 920...

Page 11: ...ure IWG 0 20 0 30 0 40 0 50 0 60 0 70 0 80 RPM Watts RPM Watts RPM Watts RPM Watts RPM Watts RPM Watts RPM Watts 060 2500 1059 1560 1077 1590 1095 1630 1114 1650 1134 1660 1158 1685 1181 1720 2400 1032 1405 1054 1470 1074 1525 1094 1560 1116 1595 1140 1620 1167 1640 2300 1005 1260 1024 1275 1049 1370 1069 1440 1090 1475 1116 1505 1142 1535 2200 980 1160 1002 1170 1022 1190 1044 1250 1066 1350 1090...

Page 12: ...3 504 630 28 9 16 0 8 0 6 4 165 0 125 0 67 0 50 0 1 3 1 3 0 8 0 8 8 6 6 0 3 0 2 4 46 0 27 3 13 8 11 2 70 40 20 15 70 40 20 072 208 230 3 60 460 3 60 575 3 60 187 414 518 253 504 630 20 3 10 2 8 2 146 0 73 0 58 4 1 3 0 8 0 8 7 3 3 7 2 8 34 0 17 3 13 9 50 25 20 50 25 NOTES 1 Utilization Range A in accordance with ARI Standard 110 2 Dual element time delay type TABLE 11 ELECTRICAL DATA BASIC UNIT w B...

Page 13: ... 32 3 33 4 75 13 7 15 9 18 1 20 3 22 5 24 7 26 9 28 1 29 3 30 5 31 8 80 10 4 12 8 15 1 17 4 19 8 22 1 24 5 25 9 27 3 28 7 30 2 85 7 2 9 7 12 2 14 6 17 1 19 6 22 0 23 7 25 3 27 0 28 6 90 6 6 8 9 11 3 13 6 16 0 18 3 20 6 22 8 25 0 27 3 95 5 7 7 9 10 1 12 4 14 6 17 4 20 3 23 1 25 9 100 6 5 8 2 9 9 11 6 14 6 17 6 20 6 23 6 105 5 1 6 3 7 4 8 6 11 8 15 0 18 1 21 3 110 5 6 9 0 12 3 15 7 19 0 115 6 1 9 7 ...

Page 14: ...le material and the supply air ductwork for a distance of 3 feet from the unit The products of combustion must not be allowed to accumulate within a confined space and recirculate Locate unit so that the vent air outlet hood is at least Three 3 feet above any forced air inlet located within 10 horizontal feet excluding those integral to the unit Four 4 feet below 4 horizontal feet from or 1 foot a...

Page 15: ...DMC is energized The DMR or DMC power contacts close which energizes the line voltage draft motor As the speed of the draft motor reaches approximately 2500 RPM the centrifugal switch contact CS located on the end of the draft motor shaft closes to power the ignition control IC After 15 seconds the IC will start the ignitor sparking and will open the redundant valve located inside the main gas val...

Page 16: ...ut Output 3 4 3 4 5 5 6 6 50 75 100 125 100 125 100 125 40 60 79 99 79 99 79 99 165 165 165 165 165 165 165 165 TABLE 16 LIMIT CONTROL SETTING Gas Valve Anticipator Setpoint Honeywell VR8204M 0 60 amp White Rodgers 36E36 0 54 amp START UP OPERATING INSTRUCTIONS CAUTION This furnace is equipped with an intermittent pilot and automatic re ignition system DO NOT attempt to manually light the pilot TO...

Page 17: ...r Adjust the resistances in both the supply and the return air duct systems to balance the air distribution throughout the conditioned space The job specifications may require that this balancing be done by someone other than the equipment installer To check the supply air CFM after the initial balancing has been completed 1 Remove the two 5 16 dot plugs from the holes located on the filter access...

Page 18: ...he permissible range of the regulator setting replace the orifice spuds with spuds of the proper size NOTE To find the Btu input multiply the number of cubic feet of gas consumed per hour by the Btu content of the gas in your particular locality contact your gas company for this information it varies widely from city to city SECURE OWNER S APPROVAL When the system is functioning properly secure th...

Page 19: ... Brush out the inside of the flue collector box and the flue baffles 8 Run the wire brush down the vent tube from the flue collector end 9 If soot build up is particularly bad remove the vent motor and clean the wheel and housing Run the wire brush down the flue extentions at the outlet of the vent housing 10 After brushing is complete blow all brushed areas with air or nitrogen Vacuum as needed 1...

Page 20: ...it is within the proper limits as described in the POST START CHECK LIST and that the pilot adjust screw is allowing some flow of gas as described in PILOT CHECKOUT b Checkallwiringbetweentheignitorcontrolandthegasvalve Check to make sure the ground connections are intact c If the wiring is intact check for 24 volts across terminals PV and COMMON on the ignitor control If 24 volts is not present r...

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