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FIG 8 - CENTER OF GRAVITY

APPROXIMATE

CENTER OF

GRAVITY

FRONT

48-11/32

21

32-1/8

15-1/4

82

1

4

X

44

7

8

CONDENSER
COIL END

BACK

CORNER C

CORNER D

CORNER B

CORNER A

Y

DIM.

3-5 TON 6 TON

Y

19-3/4"

22"

X

40-3/4"

44"

MODELS

UNIT SIZE

036

048

060

072

EVAP.

BLOWER

CENTRIFUGAL BLOWER
(Dia. x Wd. in.)
FAN MOTOR HP
(Direct-Drive)
FAN MOTOR HP
(Belt-Drive)

12 x 10

1

2

1

1

2

12 x 10

3

4

1

1

2

12 x 10

1

1

1

2

12 x 11

1

1

1

2

EVAP.

COIL

ROWS DEEP
FINS PER INCH
FACE AREA (Sq. Ft.)

3

13

3.6

3

13

4.3

3

13

5.1

4

13

5.1

COMPR.

TYPE

HERMETICALLY SEALED

SCROLL TYPE

COND.

FAN

PROPELLER DIA. (in.)
FAN MOTOR HP
NOM. CFM TOTAL

24

1

4

3,400

24

1

4

3,400

24

1

4

3,400

24

1

4

3,300

COND.

COIL

ROWS DEEP
FINS PER INCH
FACE AREA (Sq. Ft.)

1

16

17.1

1

16

17.1

1

22

17.1

2

16

16.7

AIR

FILTERS

(SEE NOTE)

QUANTITY PER UNIT
(15" x 20" x 1")
QUANTITY PER UNIT
(14" X 25" X 1")
TOTAL FACE AREA 
(sq. ft.)

2

1

6.3

2

1

6.3

2

1

6.3

2

1

6.3

CHARGE

REFRIGERANT 22
(lbs./oz.)

5/8

6/8

6/8

10/0

NOTE:  Filter racks are adapted for 1" or 2" thick filters.

TABLE 5 - PHYSICAL DATA

UNIT

SIZE

BLOWER

RANGE

(RPM)

MOTOR*

ADJUSTABLE

MOTOR PULLEY

FIXED

BLOWER PULLEY

BELT

HP

RPM

FRAME

SIZE

SERVICE

FACTOR

PITCH

DIA.

(in.)

BORE

(in.)

PITCH

DIA.

(in.)

BORE

(in.)

PITCH

LENGTH

(in.)

DESIG-

NATION

036

780 - 1090

1-1/2

1725

56

1.15

2.4 - 3.4

7/8

5.7

1

37.3

A36

048

790 - 1120

1-1/2

1725

56

1.15

2.4 - 3.4

7/8

5.7

1

37.3

A36

060

850 - 1220

1-1/2

1725

56

1.15

2.4 - 3.4

7/8

5.2

1

37.3

A36

072

900 - 1250

1-1/2

1725

56

1.15

2.8 - 3.8

7/8

5.2

1

37.3

A36

*

All motors have solid bases and are inherently protected. These motors can be selected to operate into their service factor because they are located in the moving air, upstream of any

TABLE 7 - MOTOR AND DRIVE DATA - Belt-Drive Blower

TABLE 6 - SUPPLY AIR PERFORMANCE - 3 Thru 6 Ton w/Direct-Drive Blower

UNIT

SIZE

MOTOR

SPEED

Available External Static Pressure - IWG*

0.20

0.30

0.40

0.50

0.60

0.70

0.80

0.90

1.00

CFM

Watts

CFM

Watts

CFM

Watts

CFM

Watts

CFM

Watts

CFM

Watts

CFM

Watts

CFM

Watts

CFM

Watts

036

HI

MED
LOW

-   

1684
1487

-   

800
710

-   

1631
1464

-   

780
690

1699
1582
1421

825
750
670

1650
1524
1367

785
720
650

1570
1410
1315

755
690
620

1430
1324
1246

725
650
605

1360
1260
1185

700
630
590

1280
1185

1110

680
610
570

1180
1100
1020

655
590
545

048

HI

MED
LOW

1996
1804
1681

960
838
760

1933
1765
1640

936
810
738

1868
1714
1604

910
785
715

1795
1650
1541

880
765
695

1722
1589
1490

845
735
670

1635
1508
1416

820
705
645

1544
1407
1337

790
675
620

1419
1306
1230

765
645
595

1300
1195
1120

740
625
575

060

HI

MED
LOW

2400
2290
2150

1155
1105
1020

2338
2214
2100

1125
1065

990

2274
2145
2029

1095
1030

950

2167
2071
1965

1045

990
910

2096
1990
1905

1010

950
880

1990
1911
1816

980
920
838

1887
1828
1724

945
885
800

1771
1724
1644

905
835
770

1629
1604
1531

855
798
710

072

HI

2461

1480

2402

1440

2361

1395

2260

1350

2178

1305

2101

1260

2000

1205

1914

1155

1830

1110

NOTE: For 208 volts,multiply values by  0.95.

*Includes allowances for a wet evaporator coil, 1" filters and gas fired heat exchangers. Refer to Table 8 for static resistance values on applications other than side duct airflows.

- Side Duct Connections

GAS HEAT VALUES SHOWN @ 230/460/575 Volts

WEIGHTS

UNIT

SIZE

(heat)

UNIT

WEIGHT*

(lbs.)

CORNER WEIGHTS*

(location, lbs., see figure 8)

"A"

"B"

"C"

"D"

036 (40 Mbh)

625

180

172

133

140

036 (79 Mbh)

635

180

177

138

140

048 (60 Mbh)

675

193

185

145

152

048 (99 Mbh)

685

193

190

150

152

060 (79 Mbh)

700

200

192

150

158

060 (99 Mbh)

710

200

197

155

158

072 (79 Mbh)

775

186

209

201

179

072 (99 Mbh)

785

186

214

206

179

OPTIONS / ACCESSORIES WEIGHTS (lbs.)

Economizer

50

Motorized Outdoor
Air Damper

26

Barometric Relief/Fixed
Outdoor Air Intake Damper

10

Roof Mounting Curb

92

Belt-Drive Blower

5

* Weight = Unit + Economizer

530.18-N8Y

Unitary Products Group

9

Summary of Contents for SUNLINE 2000 D2CG 072

Page 1: ...P O Box 1592 York PA 17405 APPROVALS Design certified by CGA and UL listed as follows 1 For use as a forced air furnace with cooling unit 2 For outdoor installation only 3 For installation directly on combustible flooring or in the U S A on wood flooring or Class A B or C roof covering material 4 For use with natural gas and or propane LP gas Not suitable for use with conventional venting systems ...

Page 2: ... 5 Physical Data 9 6 Supply Air Blower Perf 3 6 Ton Direct Drive 9 7 Motor Drive Data Belt Drive Blower 9 8 Supply Air Blower Perf 3 4 Ton Belt Drive 10 9 Supply Air Blower Perf 5 6 Ton Belt Drive 11 10 Electrical Data Direct Drive 12 11 Electrical Data Belt Drive 12 12 Superheat 036 12 13 Superheat 048 13 14 Superheat 060 13 15 Superheat 072 13 16 Limit Control Setting 16 17 Belt Drive Supply Air...

Page 3: ...mulation in your area RIGGING AND HANDLING Exercise care when moving the unit Do not remove any packaging until the unit is near the place of installation Rig the unit by attaching chain or cable slings to the lifting holes provided in the base rails Spreaders whose length exceeds the largest dimension across the unit MUST be used across the top of the unit BEFORE LIFTING A UNIT MAKE SURE THAT ITS...

Page 4: ...he internal wiring harness furnished with this unit is an integral part of a UL and CGA design certified unit Field alteration to comply with electrical codes should not be required A disconnect switch should be field provided for the unit The switch must be separate from all other circuits Refer to Figure 9 for installation location If any of the wire supplied with the unit must be replaced repla...

Page 5: ...RELAY BOARD TO PREVENT SIMULTANEOUS OPERATION OF THE SCROLL COMPRESSOR AND THE ECONOMIZER IF YOU WANT TO CONTROL THE ECONOMIZER ON A SECOND STAGE OF COOLING OR HAVE AN ELECTRIC HEAT ACCESSORY WITH TWO STAGES OF HEAT USE THERMOSTAT 2TH04701024 COOLING HEATING 24 VOLT THERMOSTAT COOLING HEATING 24 VOLT ELECTRONIC THERMOSTAT 24 VOLT TRANSFORMER THERMOSTAT1 TERMINALS UNIT TERMINAL STRIP TB1 ADD JUMPER...

Page 6: ...FLAME 6 The furnace and its individual manual shut off valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1 2 psig 3 48kPa The furnace must be isolated from the gas supply piping system by closing its individual manual shut off valve during any pressure testing of the gas supply piping system at test pressures equa...

Page 7: ...nd corner 2 Remove the 1 2 knockout A in the units rear panel located to the right side of the outdoor air opening Insert the two loose wires from inside the unit into the 1 2 bushing provided Insert wires and bushing into knockout Snap bushing into place 3 Mount the outdoor air sensor to the rear panel just below the knockout described in Step 2 Secure with two self drilling screws at dimples B p...

Page 8: ...ing carefully turn the minimum position adjusting screw fully clockwise and then energize and de energize terminals R to G With terminals R to G energized turn the minimum position screw counterclockwise until the desired minimum position has been attained 11 Replace the filter section access panel FIG 7 ENTHALPY SET POINT ADJUSTMENT EXTERNAL STATIC PRESSURE DROP DESCRIPTION RESISTANCE IWG CFM 100...

Page 9: ...ZE MOTOR SPEED Available External Static Pressure IWG 0 20 0 30 0 40 0 50 0 60 0 70 0 80 0 90 1 00 CFM Watts CFM Watts CFM Watts CFM Watts CFM Watts CFM Watts CFM Watts CFM Watts CFM Watts 036 HI MED LOW 1684 1487 800 710 1631 1464 780 690 1699 1582 1421 825 750 670 1650 1524 1367 785 720 650 1570 1410 1315 755 690 620 1430 1324 1246 725 650 605 1360 1260 1185 700 630 590 1280 1185 1110 680 610 57...

Page 10: ...RS REFER TO THE STATIC RESISTANCES TABLE FOR RESISTANCE VALUES ON APPLICATIONS OTHER THAN GAS ELECTRIC UNITS WITH SIDE DUCT AIRFLOWS UNIT SIZE AIR FLOW CFM Available External Static Pressure IWG 0 20 0 30 0 40 0 50 0 60 0 70 0 80 RPM Watts RPM Watts RPM Watts RPM Watts RPM Watts RPM Watts RPM Watts 048 2000 843 860 880 925 919 1005 956 1065 993 1145 1030 1195 1067 1235 1900 817 775 854 850 893 920...

Page 11: ...ure IWG 0 20 0 30 0 40 0 50 0 60 0 70 0 80 RPM Watts RPM Watts RPM Watts RPM Watts RPM Watts RPM Watts RPM Watts 060 2500 1059 1560 1077 1590 1095 1630 1114 1650 1134 1660 1158 1685 1181 1720 2400 1032 1405 1054 1470 1074 1525 1094 1560 1116 1595 1140 1620 1167 1640 2300 1005 1260 1024 1275 1049 1370 1069 1440 1090 1475 1116 1505 1142 1535 2200 980 1160 1002 1170 1022 1190 1044 1250 1066 1350 1090...

Page 12: ...3 504 630 28 9 16 0 8 0 6 4 165 0 125 0 67 0 50 0 1 3 1 3 0 8 0 8 8 6 6 0 3 0 2 4 46 0 27 3 13 8 11 2 70 40 20 15 70 40 20 072 208 230 3 60 460 3 60 575 3 60 187 414 518 253 504 630 20 3 10 2 8 2 146 0 73 0 58 4 1 3 0 8 0 8 7 3 3 7 2 8 34 0 17 3 13 9 50 25 20 50 25 NOTES 1 Utilization Range A in accordance with ARI Standard 110 2 Dual element time delay type TABLE 11 ELECTRICAL DATA BASIC UNIT w B...

Page 13: ... 32 3 33 4 75 13 7 15 9 18 1 20 3 22 5 24 7 26 9 28 1 29 3 30 5 31 8 80 10 4 12 8 15 1 17 4 19 8 22 1 24 5 25 9 27 3 28 7 30 2 85 7 2 9 7 12 2 14 6 17 1 19 6 22 0 23 7 25 3 27 0 28 6 90 6 6 8 9 11 3 13 6 16 0 18 3 20 6 22 8 25 0 27 3 95 5 7 7 9 10 1 12 4 14 6 17 4 20 3 23 1 25 9 100 6 5 8 2 9 9 11 6 14 6 17 6 20 6 23 6 105 5 1 6 3 7 4 8 6 11 8 15 0 18 1 21 3 110 5 6 9 0 12 3 15 7 19 0 115 6 1 9 7 ...

Page 14: ...le material and the supply air ductwork for a distance of 3 feet from the unit The products of combustion must not be allowed to accumulate within a confined space and recirculate Locate unit so that the vent air outlet hood is at least Three 3 feet above any forced air inlet located within 10 horizontal feet excluding those integral to the unit Four 4 feet below 4 horizontal feet from or 1 foot a...

Page 15: ...DMC is energized The DMR or DMC power contacts close which energizes the line voltage draft motor As the speed of the draft motor reaches approximately 2500 RPM the centrifugal switch contact CS located on the end of the draft motor shaft closes to power the ignition control IC After 15 seconds the IC will start the ignitor sparking and will open the redundant valve located inside the main gas val...

Page 16: ...ut Output 3 4 3 4 5 5 6 6 50 75 100 125 100 125 100 125 40 60 79 99 79 99 79 99 165 165 165 165 165 165 165 165 TABLE 16 LIMIT CONTROL SETTING Gas Valve Anticipator Setpoint Honeywell VR8204M 0 60 amp White Rodgers 36E36 0 54 amp START UP OPERATING INSTRUCTIONS CAUTION This furnace is equipped with an intermittent pilot and automatic re ignition system DO NOT attempt to manually light the pilot TO...

Page 17: ...r Adjust the resistances in both the supply and the return air duct systems to balance the air distribution throughout the conditioned space The job specifications may require that this balancing be done by someone other than the equipment installer To check the supply air CFM after the initial balancing has been completed 1 Remove the two 5 16 dot plugs from the holes located on the filter access...

Page 18: ...he permissible range of the regulator setting replace the orifice spuds with spuds of the proper size NOTE To find the Btu input multiply the number of cubic feet of gas consumed per hour by the Btu content of the gas in your particular locality contact your gas company for this information it varies widely from city to city SECURE OWNER S APPROVAL When the system is functioning properly secure th...

Page 19: ... Brush out the inside of the flue collector box and the flue baffles 8 Run the wire brush down the vent tube from the flue collector end 9 If soot build up is particularly bad remove the vent motor and clean the wheel and housing Run the wire brush down the flue extentions at the outlet of the vent housing 10 After brushing is complete blow all brushed areas with air or nitrogen Vacuum as needed 1...

Page 20: ...it is within the proper limits as described in the POST START CHECK LIST and that the pilot adjust screw is allowing some flow of gas as described in PILOT CHECKOUT b Checkallwiringbetweentheignitorcontrolandthegasvalve Check to make sure the ground connections are intact c If the wiring is intact check for 24 volts across terminals PV and COMMON on the ignitor control If 24 volts is not present r...

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