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The supply and return air duct systems should be designed for the
CFM and static requirements of the job. They should NOT be sized
to match the dimensions of the duct connections on the unit.

CAUTION: When fastening ductwork to the side duct flanges on

the unit, insert the screws through the duct flanges
only. DO NOT insert the screws through the casing.

Outdoor ductwork must be insulated and waterproofed.

Refer to Figure 9 for information concerning side and bottom
supply and return air duct openings.

FILTERS

1" filters are supplied with each unit. 2" replacement filters may
be used with no modification to the filter racks. Filters must
always be installed ahead of the evaporator coil and must be
kept clean or replaced with same size and type. Dirty filters will
reduce the capacity of the unit and will result in frosted coils or
safety shutdown. Minimum filter area and required sizes are
shown in Table 5.

CONDENSATE DRAIN

Plumbing must conform to local codes. Use a sealing compound
on male pipe threads. Install a condensate drain line from the 3/4"
PVC female connection on the unit to spill into an open drain.

NOTE: The condensate drain line MUST be trapped to provide

proper drainage. See Figure 1.

SERVICE ACCESS

Access to all serviceable components is provided by the
following removable panels:

Scroll compressor compartment

Burner compartment

Blower compartment

Main control box

Filter compartment

Motor access (on units with belt-drive option)

Refer to Figure 9 for location of these access panels.

CAUTION: Make sure that all screws are replaced on the unit

to maintain an air-tight seal.

THERMOSTAT

The room thermostat should be located on an inside wall
approximately 56" above the floor where it will not be subject
to drafts, sun exposure, or heat from electrical fixtures or
appliances. Follow manufacturer’s instructions enclosed with
thermostat for general installation procedure. Color coded
insulated wires (#18 AWG) should be used to connect
thermostat to unit. See Figure 2 for wiring details.

NOTE: If the unit has an economizer, remove jumper J1 from

terminals 8 and 10 on the relay board to prevent simulta-
neous operation of the scroll compressor and the econo-
mizer. If you want to energize the scroll compressor for
supplemental cooling during the economizer operation,
use a thermostat with two stages of cooling.

POWER AND CONTROL WIRING

Field wiring to the unit must conform to provisions of the National
Electrical Code (NEC), ANSI / NFPA 70-1987 (in U.S.A.) current
Canadian  Electric  Code (CEC) C22.1 (in Canada), and / or local
ordinances. The unit must be electrically grounded in accordance
with the N.E.C. ANSI / NFPA 70 or local codes.

Voltage tolerances which must be maintained at the
compressor terminals during start-up and running conditions
are indicated on the unit Rating Plate and Table 1.

The internal wiring harness furnished with this unit is an integral
part of a UL and CGA design certified unit. Field alteration to
comply with electrical codes should not be required.

A disconnect switch should be field provided for the unit. The
switch must be separate from all other circuits. Refer to Figure
9 for installation location. If any of the wire supplied with the
unit must be replaced, replacement wire must be of the type
shown on the wiring diagram.

Electrical lines must be sized properly to carry the load. USE COPPER
CONDUCTORS ONLY. Each unit must be wired with a separate
branch circuit fed directly from the meter panel and properly protected.

CAUTION: When connecting electrical power and control wir-

ing to the unit, waterproof type connectors MUST
BE USED so that water or moisture cannot be
drawn into the unit during normal operation. The
above waterproofing conditions will also apply
when installing a field-supplied disconnect switch.

Refer to Figure 2 for typical field wiring and to the appropriate unit
wiring diagram for control circuit and power wiring information.

BLOWER SPEED SELECTION

Three  blower motor speeds are available on the direct-drive
units. The speed selection for the direct-drive units is
determined by the CFM and ESP requirements of the
applications. All units with belt-drive option have an adjustable
motor pulley to achieve the above conditions.

All direct-drive units with 208/230 voltage are shipped with the
wire labeled #116 connected to the "HIGH" speed tap on the
blower motor. If a lower blower motor speed is desired, this wire
should be moved to the "MED" or "LOW" speed tap on the
motor for the speed desired.

All direct-drive units with 460 and 575 voltage are shipped with
the wire labeled #116 connected to the "HIGH" speed tap on
the blower motor. If the medium speed is required, connect wire
#116 to the "MED" speed tap and the blue motor lead to the
"HIGH" speed tap. If the low speed is required, connect wire
#116 to the "LOW" speed tap, the blue motor lead to the "HIGH"
speed tap and the orange motor lead to the "MED" speed tap.

SCROLL COMPRESSOR

These units are shipped with the scroll compressor mountings
factory-adjusted and ready for operation.

CAUTION: Do Not loosen the scroll compressor mounting bolts.

COMBUSTION DISCHARGE

The products of combustion are discharged horizontally
through a screened opening on the gas heat access panel.

FIG. 1 - RECOMMENDED DRAIN PIPING

Input

Capacity,

(Mbh)

Output

Capacity,

(Mbh)

Available

on

Models

Gas Rate

1

(Ft.

3

/Hr.)

Temp. Rise 

°

F

At Full Input 

2

Min.

Max.

50

40

3 Ton

47

15

45

75

60

4 Ton

70

25

55

100

79

3/5/6 Ton

93

40/25/25

70/55/55

125

99

4/5/6 Ton

116

45/35/35

75/65/65

NOTE: Gas Heaters are shipped available for natural gas, but can be converted to L.P. with Kit Model
              No. 1NP0434. All furnaces meet the latest California seasonal efficiency requirements.

1

Based on 1075 Btu/Ft

3

.

2

The air flow must be adjusted to obtain a temperature rise within the range shown.

TABLE 2 - GAS HEAT APPLICATION DATA

530.18-N8Y

4

Unitary Products Group

Summary of Contents for SUNLINE 2000 D2CG 072

Page 1: ...P O Box 1592 York PA 17405 APPROVALS Design certified by CGA and UL listed as follows 1 For use as a forced air furnace with cooling unit 2 For outdoor installation only 3 For installation directly on combustible flooring or in the U S A on wood flooring or Class A B or C roof covering material 4 For use with natural gas and or propane LP gas Not suitable for use with conventional venting systems ...

Page 2: ... 5 Physical Data 9 6 Supply Air Blower Perf 3 6 Ton Direct Drive 9 7 Motor Drive Data Belt Drive Blower 9 8 Supply Air Blower Perf 3 4 Ton Belt Drive 10 9 Supply Air Blower Perf 5 6 Ton Belt Drive 11 10 Electrical Data Direct Drive 12 11 Electrical Data Belt Drive 12 12 Superheat 036 12 13 Superheat 048 13 14 Superheat 060 13 15 Superheat 072 13 16 Limit Control Setting 16 17 Belt Drive Supply Air...

Page 3: ...mulation in your area RIGGING AND HANDLING Exercise care when moving the unit Do not remove any packaging until the unit is near the place of installation Rig the unit by attaching chain or cable slings to the lifting holes provided in the base rails Spreaders whose length exceeds the largest dimension across the unit MUST be used across the top of the unit BEFORE LIFTING A UNIT MAKE SURE THAT ITS...

Page 4: ...he internal wiring harness furnished with this unit is an integral part of a UL and CGA design certified unit Field alteration to comply with electrical codes should not be required A disconnect switch should be field provided for the unit The switch must be separate from all other circuits Refer to Figure 9 for installation location If any of the wire supplied with the unit must be replaced repla...

Page 5: ...RELAY BOARD TO PREVENT SIMULTANEOUS OPERATION OF THE SCROLL COMPRESSOR AND THE ECONOMIZER IF YOU WANT TO CONTROL THE ECONOMIZER ON A SECOND STAGE OF COOLING OR HAVE AN ELECTRIC HEAT ACCESSORY WITH TWO STAGES OF HEAT USE THERMOSTAT 2TH04701024 COOLING HEATING 24 VOLT THERMOSTAT COOLING HEATING 24 VOLT ELECTRONIC THERMOSTAT 24 VOLT TRANSFORMER THERMOSTAT1 TERMINALS UNIT TERMINAL STRIP TB1 ADD JUMPER...

Page 6: ...FLAME 6 The furnace and its individual manual shut off valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1 2 psig 3 48kPa The furnace must be isolated from the gas supply piping system by closing its individual manual shut off valve during any pressure testing of the gas supply piping system at test pressures equa...

Page 7: ...nd corner 2 Remove the 1 2 knockout A in the units rear panel located to the right side of the outdoor air opening Insert the two loose wires from inside the unit into the 1 2 bushing provided Insert wires and bushing into knockout Snap bushing into place 3 Mount the outdoor air sensor to the rear panel just below the knockout described in Step 2 Secure with two self drilling screws at dimples B p...

Page 8: ...ing carefully turn the minimum position adjusting screw fully clockwise and then energize and de energize terminals R to G With terminals R to G energized turn the minimum position screw counterclockwise until the desired minimum position has been attained 11 Replace the filter section access panel FIG 7 ENTHALPY SET POINT ADJUSTMENT EXTERNAL STATIC PRESSURE DROP DESCRIPTION RESISTANCE IWG CFM 100...

Page 9: ...ZE MOTOR SPEED Available External Static Pressure IWG 0 20 0 30 0 40 0 50 0 60 0 70 0 80 0 90 1 00 CFM Watts CFM Watts CFM Watts CFM Watts CFM Watts CFM Watts CFM Watts CFM Watts CFM Watts 036 HI MED LOW 1684 1487 800 710 1631 1464 780 690 1699 1582 1421 825 750 670 1650 1524 1367 785 720 650 1570 1410 1315 755 690 620 1430 1324 1246 725 650 605 1360 1260 1185 700 630 590 1280 1185 1110 680 610 57...

Page 10: ...RS REFER TO THE STATIC RESISTANCES TABLE FOR RESISTANCE VALUES ON APPLICATIONS OTHER THAN GAS ELECTRIC UNITS WITH SIDE DUCT AIRFLOWS UNIT SIZE AIR FLOW CFM Available External Static Pressure IWG 0 20 0 30 0 40 0 50 0 60 0 70 0 80 RPM Watts RPM Watts RPM Watts RPM Watts RPM Watts RPM Watts RPM Watts 048 2000 843 860 880 925 919 1005 956 1065 993 1145 1030 1195 1067 1235 1900 817 775 854 850 893 920...

Page 11: ...ure IWG 0 20 0 30 0 40 0 50 0 60 0 70 0 80 RPM Watts RPM Watts RPM Watts RPM Watts RPM Watts RPM Watts RPM Watts 060 2500 1059 1560 1077 1590 1095 1630 1114 1650 1134 1660 1158 1685 1181 1720 2400 1032 1405 1054 1470 1074 1525 1094 1560 1116 1595 1140 1620 1167 1640 2300 1005 1260 1024 1275 1049 1370 1069 1440 1090 1475 1116 1505 1142 1535 2200 980 1160 1002 1170 1022 1190 1044 1250 1066 1350 1090...

Page 12: ...3 504 630 28 9 16 0 8 0 6 4 165 0 125 0 67 0 50 0 1 3 1 3 0 8 0 8 8 6 6 0 3 0 2 4 46 0 27 3 13 8 11 2 70 40 20 15 70 40 20 072 208 230 3 60 460 3 60 575 3 60 187 414 518 253 504 630 20 3 10 2 8 2 146 0 73 0 58 4 1 3 0 8 0 8 7 3 3 7 2 8 34 0 17 3 13 9 50 25 20 50 25 NOTES 1 Utilization Range A in accordance with ARI Standard 110 2 Dual element time delay type TABLE 11 ELECTRICAL DATA BASIC UNIT w B...

Page 13: ... 32 3 33 4 75 13 7 15 9 18 1 20 3 22 5 24 7 26 9 28 1 29 3 30 5 31 8 80 10 4 12 8 15 1 17 4 19 8 22 1 24 5 25 9 27 3 28 7 30 2 85 7 2 9 7 12 2 14 6 17 1 19 6 22 0 23 7 25 3 27 0 28 6 90 6 6 8 9 11 3 13 6 16 0 18 3 20 6 22 8 25 0 27 3 95 5 7 7 9 10 1 12 4 14 6 17 4 20 3 23 1 25 9 100 6 5 8 2 9 9 11 6 14 6 17 6 20 6 23 6 105 5 1 6 3 7 4 8 6 11 8 15 0 18 1 21 3 110 5 6 9 0 12 3 15 7 19 0 115 6 1 9 7 ...

Page 14: ...le material and the supply air ductwork for a distance of 3 feet from the unit The products of combustion must not be allowed to accumulate within a confined space and recirculate Locate unit so that the vent air outlet hood is at least Three 3 feet above any forced air inlet located within 10 horizontal feet excluding those integral to the unit Four 4 feet below 4 horizontal feet from or 1 foot a...

Page 15: ...DMC is energized The DMR or DMC power contacts close which energizes the line voltage draft motor As the speed of the draft motor reaches approximately 2500 RPM the centrifugal switch contact CS located on the end of the draft motor shaft closes to power the ignition control IC After 15 seconds the IC will start the ignitor sparking and will open the redundant valve located inside the main gas val...

Page 16: ...ut Output 3 4 3 4 5 5 6 6 50 75 100 125 100 125 100 125 40 60 79 99 79 99 79 99 165 165 165 165 165 165 165 165 TABLE 16 LIMIT CONTROL SETTING Gas Valve Anticipator Setpoint Honeywell VR8204M 0 60 amp White Rodgers 36E36 0 54 amp START UP OPERATING INSTRUCTIONS CAUTION This furnace is equipped with an intermittent pilot and automatic re ignition system DO NOT attempt to manually light the pilot TO...

Page 17: ...r Adjust the resistances in both the supply and the return air duct systems to balance the air distribution throughout the conditioned space The job specifications may require that this balancing be done by someone other than the equipment installer To check the supply air CFM after the initial balancing has been completed 1 Remove the two 5 16 dot plugs from the holes located on the filter access...

Page 18: ...he permissible range of the regulator setting replace the orifice spuds with spuds of the proper size NOTE To find the Btu input multiply the number of cubic feet of gas consumed per hour by the Btu content of the gas in your particular locality contact your gas company for this information it varies widely from city to city SECURE OWNER S APPROVAL When the system is functioning properly secure th...

Page 19: ... Brush out the inside of the flue collector box and the flue baffles 8 Run the wire brush down the vent tube from the flue collector end 9 If soot build up is particularly bad remove the vent motor and clean the wheel and housing Run the wire brush down the flue extentions at the outlet of the vent housing 10 After brushing is complete blow all brushed areas with air or nitrogen Vacuum as needed 1...

Page 20: ...it is within the proper limits as described in the POST START CHECK LIST and that the pilot adjust screw is allowing some flow of gas as described in PILOT CHECKOUT b Checkallwiringbetweentheignitorcontrolandthegasvalve Check to make sure the ground connections are intact c If the wiring is intact check for 24 volts across terminals PV and COMMON on the ignitor control If 24 volts is not present r...

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