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LIMITATIONS

These units must be installed in accordance with the current
editions of the following national and local safety codes:
In the U.S.A.:

1. National Electrical Code ANSI/NFPA No. 70.

2. National Fuel Gas Code Z223.1.

3. Gas-Fired Central Furnace Standard ANSI Z21.47-1993.

4. Local gas utility requirements.

In Canada:

1. Canadian Electrical Code CSA C22.1

2. Current Gas Installation Codes CAN/CGA-2.3-M93.

3. Local plumbing and waste water codes.

4. Other applicable local codes.

Refer to Table 1 for Unit Application Data and to Table 2 for Gas
Heat Application Data.

If components are to be added to a unit to meet local codes, they
are to be installed at the dealer’s and / or the customer’s expense.

Size of unit for proposed installation should be based on heat
loss / heat gain calculation made according to the methods of
Air Conditioning Contractors of America (ACCA).

LOCATION

Use the following guidelines to select a suitable location for
these units. 

1. Unit is designed for outdoor installation only.

2. Condenser coils must have an unlimited supply of air.

Where a choice of location is possible, position the unit on
either north or east side of building.

WARNING: Excessive exposure of this furnace to contami-

nated combustion air  may result equipment dam-
age or personal injury. Typical contaminates
include: permanent wave solutions, chlorinated
waxes and cleaners, chlorine based swimming
pool chemicals, water softening chemicals, carbon
tetrachloride, Halogen type refrigerants, cleaning
solvents (e.g. perchloroethylene), printing inks,
paint removers, varnishes, hydrochloric acid, ce-
ments and glues, antistatic fabric softeners for
clothes dryers, masonry acid washing materials.

3. For ground level installation, a level pad or slab should be

used. The thickness and size of the pad or slab used should
meet local codes and unit weight. Do not tie the slab to the
building foundation.

4. Roof structures must be able to support the weight of the unit

and its options and / or accessories. Unit must be installed on
a solid level roof curb or appropriate angle iron frame.

CAUTION: If a unit is to be installed on a roof curb or special

frame other than a YORK roof curb, gasketing must
be applied to all surfaces that come in contact with
the unit underside.

5. Maintain level tolerance to 1/2" maximum across the entire

length or width of the unit.

6. Elevate the unit sufficiently to prevent any blockage of the

air entrances by snow in areas where there will be snow
accumulation. Check the local weather bureau for the
expected snow accumulation in your area.

RIGGING AND HANDLING

Exercise care when moving the unit. Do not remove any
packaging until the unit is near the place of installation. Rig the
unit by attaching chain or cable slings to the lifting holes
provided in the base rails. Spreaders, whose length exceeds
the largest dimension across the unit, MUST be used across
the top of the unit.

BEFORE LIFTING A UNIT, MAKE SURE THAT ITS WEIGHT
IS DISTRIBUTED EQUALLY ON THE CABLES SO THAT IT
WILL LIFT EVENLY.

Units may also be moved or lifted with a forklift. Slotted
openings in the base rails are provided for this purpose.

LENGTH OF FORKS MUST BE A MINIMUM OF 42".

Remove the nesting brackets from the four corners on top of
the unit. All screws that are removed when taking these
brackets off must be replaced on the unit.

CAUTION: An adhesive backed label is provided over the

outside of the combustion air inlet opening to pre-
vent moisture from entering the unit which could
cause damage to electrical components. Allow this
closure label to remain in place until the combus-
tion air hood is to be installed (refer to Figure 5).

Refer to Table 5 for unit weights and to Figure 8 for approximate
center of gravity.

CLEARANCES

All units require certain clearances for proper operation and
service. Installer must make provisions for adequate combustion
and ventilation air in accordance with Section 5.3, Air for
Combustion and Ventilation of the National Fuel Gas Code, ANSI
Z223.1 (in U.S.A.) or Sections 7.2, 7.3 or 7.4 of  Gas Installation
Codes CAN/CGA-B149.1 and .2 (in Canada) and/or applicable
provisions of the local building codes. Refer to Figure 9 for the
clearances required for combustible construction, servicing,
and proper unit operation.

WARNING: Do not permit overhanging structures or shrubs to

obstruct condenser air discharge outlet, combustion
air inlet or vent outlet.

DUCTWORK

Ductwork should be designed and sized according to the methods
in Manual Q of the Air Conditioning Contractors of America (ACCA).

A closed return duct system shall be used. This shall not preclude
use of economizers or outdoor fresh air intake. The supply and
return air duct connections at the unit should be made with flexible
joints to minimize the transmission of noise.

INSTALLATION

UNIT SIZE

036

048

060

072

Voltage Variation
         Min. / Max.

1

208/230V

187 / 253

460V

414 / 504

575V

518/630

Supply Air CFM, Nom.

1200

1600

2000

2400

Wet Bulb Temperature (

°

F) of

Air on Evaporator Coil,           
       Min. / Max.

57 / 72

57 / 72

57 / 72

57 / 72

Dry Bulb Temperature (

°

F) of

Air on Condenser Coil,    
        Min.

2

 / Max.

45 / 120 45 / 120 45 / 120 45 / 120

1

Utilization range “A” in accordance with ARI Standard 110.

2

A low ambient accessory is available for operation down to 0

°

F.

TABLE 1 - UNIT APPLICATION DATA

530.18-N8Y

Unitary Products Group

3

Summary of Contents for SUNLINE 2000 D2CG 072

Page 1: ...P O Box 1592 York PA 17405 APPROVALS Design certified by CGA and UL listed as follows 1 For use as a forced air furnace with cooling unit 2 For outdoor installation only 3 For installation directly on combustible flooring or in the U S A on wood flooring or Class A B or C roof covering material 4 For use with natural gas and or propane LP gas Not suitable for use with conventional venting systems ...

Page 2: ... 5 Physical Data 9 6 Supply Air Blower Perf 3 6 Ton Direct Drive 9 7 Motor Drive Data Belt Drive Blower 9 8 Supply Air Blower Perf 3 4 Ton Belt Drive 10 9 Supply Air Blower Perf 5 6 Ton Belt Drive 11 10 Electrical Data Direct Drive 12 11 Electrical Data Belt Drive 12 12 Superheat 036 12 13 Superheat 048 13 14 Superheat 060 13 15 Superheat 072 13 16 Limit Control Setting 16 17 Belt Drive Supply Air...

Page 3: ...mulation in your area RIGGING AND HANDLING Exercise care when moving the unit Do not remove any packaging until the unit is near the place of installation Rig the unit by attaching chain or cable slings to the lifting holes provided in the base rails Spreaders whose length exceeds the largest dimension across the unit MUST be used across the top of the unit BEFORE LIFTING A UNIT MAKE SURE THAT ITS...

Page 4: ...he internal wiring harness furnished with this unit is an integral part of a UL and CGA design certified unit Field alteration to comply with electrical codes should not be required A disconnect switch should be field provided for the unit The switch must be separate from all other circuits Refer to Figure 9 for installation location If any of the wire supplied with the unit must be replaced repla...

Page 5: ...RELAY BOARD TO PREVENT SIMULTANEOUS OPERATION OF THE SCROLL COMPRESSOR AND THE ECONOMIZER IF YOU WANT TO CONTROL THE ECONOMIZER ON A SECOND STAGE OF COOLING OR HAVE AN ELECTRIC HEAT ACCESSORY WITH TWO STAGES OF HEAT USE THERMOSTAT 2TH04701024 COOLING HEATING 24 VOLT THERMOSTAT COOLING HEATING 24 VOLT ELECTRONIC THERMOSTAT 24 VOLT TRANSFORMER THERMOSTAT1 TERMINALS UNIT TERMINAL STRIP TB1 ADD JUMPER...

Page 6: ...FLAME 6 The furnace and its individual manual shut off valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1 2 psig 3 48kPa The furnace must be isolated from the gas supply piping system by closing its individual manual shut off valve during any pressure testing of the gas supply piping system at test pressures equa...

Page 7: ...nd corner 2 Remove the 1 2 knockout A in the units rear panel located to the right side of the outdoor air opening Insert the two loose wires from inside the unit into the 1 2 bushing provided Insert wires and bushing into knockout Snap bushing into place 3 Mount the outdoor air sensor to the rear panel just below the knockout described in Step 2 Secure with two self drilling screws at dimples B p...

Page 8: ...ing carefully turn the minimum position adjusting screw fully clockwise and then energize and de energize terminals R to G With terminals R to G energized turn the minimum position screw counterclockwise until the desired minimum position has been attained 11 Replace the filter section access panel FIG 7 ENTHALPY SET POINT ADJUSTMENT EXTERNAL STATIC PRESSURE DROP DESCRIPTION RESISTANCE IWG CFM 100...

Page 9: ...ZE MOTOR SPEED Available External Static Pressure IWG 0 20 0 30 0 40 0 50 0 60 0 70 0 80 0 90 1 00 CFM Watts CFM Watts CFM Watts CFM Watts CFM Watts CFM Watts CFM Watts CFM Watts CFM Watts 036 HI MED LOW 1684 1487 800 710 1631 1464 780 690 1699 1582 1421 825 750 670 1650 1524 1367 785 720 650 1570 1410 1315 755 690 620 1430 1324 1246 725 650 605 1360 1260 1185 700 630 590 1280 1185 1110 680 610 57...

Page 10: ...RS REFER TO THE STATIC RESISTANCES TABLE FOR RESISTANCE VALUES ON APPLICATIONS OTHER THAN GAS ELECTRIC UNITS WITH SIDE DUCT AIRFLOWS UNIT SIZE AIR FLOW CFM Available External Static Pressure IWG 0 20 0 30 0 40 0 50 0 60 0 70 0 80 RPM Watts RPM Watts RPM Watts RPM Watts RPM Watts RPM Watts RPM Watts 048 2000 843 860 880 925 919 1005 956 1065 993 1145 1030 1195 1067 1235 1900 817 775 854 850 893 920...

Page 11: ...ure IWG 0 20 0 30 0 40 0 50 0 60 0 70 0 80 RPM Watts RPM Watts RPM Watts RPM Watts RPM Watts RPM Watts RPM Watts 060 2500 1059 1560 1077 1590 1095 1630 1114 1650 1134 1660 1158 1685 1181 1720 2400 1032 1405 1054 1470 1074 1525 1094 1560 1116 1595 1140 1620 1167 1640 2300 1005 1260 1024 1275 1049 1370 1069 1440 1090 1475 1116 1505 1142 1535 2200 980 1160 1002 1170 1022 1190 1044 1250 1066 1350 1090...

Page 12: ...3 504 630 28 9 16 0 8 0 6 4 165 0 125 0 67 0 50 0 1 3 1 3 0 8 0 8 8 6 6 0 3 0 2 4 46 0 27 3 13 8 11 2 70 40 20 15 70 40 20 072 208 230 3 60 460 3 60 575 3 60 187 414 518 253 504 630 20 3 10 2 8 2 146 0 73 0 58 4 1 3 0 8 0 8 7 3 3 7 2 8 34 0 17 3 13 9 50 25 20 50 25 NOTES 1 Utilization Range A in accordance with ARI Standard 110 2 Dual element time delay type TABLE 11 ELECTRICAL DATA BASIC UNIT w B...

Page 13: ... 32 3 33 4 75 13 7 15 9 18 1 20 3 22 5 24 7 26 9 28 1 29 3 30 5 31 8 80 10 4 12 8 15 1 17 4 19 8 22 1 24 5 25 9 27 3 28 7 30 2 85 7 2 9 7 12 2 14 6 17 1 19 6 22 0 23 7 25 3 27 0 28 6 90 6 6 8 9 11 3 13 6 16 0 18 3 20 6 22 8 25 0 27 3 95 5 7 7 9 10 1 12 4 14 6 17 4 20 3 23 1 25 9 100 6 5 8 2 9 9 11 6 14 6 17 6 20 6 23 6 105 5 1 6 3 7 4 8 6 11 8 15 0 18 1 21 3 110 5 6 9 0 12 3 15 7 19 0 115 6 1 9 7 ...

Page 14: ...le material and the supply air ductwork for a distance of 3 feet from the unit The products of combustion must not be allowed to accumulate within a confined space and recirculate Locate unit so that the vent air outlet hood is at least Three 3 feet above any forced air inlet located within 10 horizontal feet excluding those integral to the unit Four 4 feet below 4 horizontal feet from or 1 foot a...

Page 15: ...DMC is energized The DMR or DMC power contacts close which energizes the line voltage draft motor As the speed of the draft motor reaches approximately 2500 RPM the centrifugal switch contact CS located on the end of the draft motor shaft closes to power the ignition control IC After 15 seconds the IC will start the ignitor sparking and will open the redundant valve located inside the main gas val...

Page 16: ...ut Output 3 4 3 4 5 5 6 6 50 75 100 125 100 125 100 125 40 60 79 99 79 99 79 99 165 165 165 165 165 165 165 165 TABLE 16 LIMIT CONTROL SETTING Gas Valve Anticipator Setpoint Honeywell VR8204M 0 60 amp White Rodgers 36E36 0 54 amp START UP OPERATING INSTRUCTIONS CAUTION This furnace is equipped with an intermittent pilot and automatic re ignition system DO NOT attempt to manually light the pilot TO...

Page 17: ...r Adjust the resistances in both the supply and the return air duct systems to balance the air distribution throughout the conditioned space The job specifications may require that this balancing be done by someone other than the equipment installer To check the supply air CFM after the initial balancing has been completed 1 Remove the two 5 16 dot plugs from the holes located on the filter access...

Page 18: ...he permissible range of the regulator setting replace the orifice spuds with spuds of the proper size NOTE To find the Btu input multiply the number of cubic feet of gas consumed per hour by the Btu content of the gas in your particular locality contact your gas company for this information it varies widely from city to city SECURE OWNER S APPROVAL When the system is functioning properly secure th...

Page 19: ... Brush out the inside of the flue collector box and the flue baffles 8 Run the wire brush down the vent tube from the flue collector end 9 If soot build up is particularly bad remove the vent motor and clean the wheel and housing Run the wire brush down the flue extentions at the outlet of the vent housing 10 After brushing is complete blow all brushed areas with air or nitrogen Vacuum as needed 1...

Page 20: ...it is within the proper limits as described in the POST START CHECK LIST and that the pilot adjust screw is allowing some flow of gas as described in PILOT CHECKOUT b Checkallwiringbetweentheignitorcontrolandthegasvalve Check to make sure the ground connections are intact c If the wiring is intact check for 24 volts across terminals PV and COMMON on the ignitor control If 24 volts is not present r...

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