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JOB DATA:

CHILLER MODEL NO. YK _______________

CHILLER MODEL NO. YK _____________________

NO. OF UNITS ________________________

NO. OF UNITS ______________________________

TYPE OF STARTING ___________________

TYPE OF STARTING ________________________

Included by YORK for Field Installation (by others) are:

YES

NO

PER UNIT

One – Two Unit Sequence Control Kit, Part No. 466-61597T

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Condenser Water Temperature Sensor Kit, Part No. 375-01738-000

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'

_____

Condenser Water Flow Switch

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_____

________________________________________________________

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_____

________________________________________________________

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PRODUCT DRAWING

YORK INTERNATIONAL CORPORATION

P.O. Box 1592, York, PA  17405

CONTRACTOR _______________________

PURCHASER ____________________________________________

ORDER NO. __________________________

JOB NAME _______________________________________________

YORK CONTRACT NO. _________________

LOCATION _______________________________________________

YORK ORDER NO. ____________________

ENGINEER ______________________________________________

REFERENCE

DATE ________

APPROVAL

DATE ________

CONSTRUCTION

DATE ________

Supersedes: 160.54-PW7 (799)

Form 160.54-PW7 (401)

WIRING DIAGRAM

FIELD CONTROL MODIFICATIONS

MILLENNIUM™ MODEL YK CHILLERS (STYLE E)

(INCLUDES “P” COMPRESSORS)

Millennium chiller design allows for ease of interfac-
ing with Energy Management Systems (EMS). The
OptiView Control Center includes unit status contacts,
provisions for remote control inputs and provisions for
remote setpoint reset of leaving chilled liquid tempera-
ture and current limit for EMS interfacing. See Note 7.

Five sets of unit status contacts are factory furnished
through a field wiring terminal board in the Optiview
Control Center. Each set of contacts are single pole,
normally open, rated at 5 amperes resistive at 240VAC.
Chiller status contacts are provided for unit:

• Remote Mode Ready to Start – See Fig. 1.

• Cycling Shutdown – See Fig. 2.

• Safety Shutdown – See Fig. 3.

• Run (System Operating) – See Fig. 4.

• Anticipatory/Alarm – See Fig. 5.

Four sets of inputs are available to the EMS, allowing
for remote control of unit operation. Input device con-

tact rating shall be 5 milliamperes at 115VAC. Field wir-
ing terminal board (TB4) in the OptiView Control Cen-
ter permits connection for the following operation:

• Remote Stop Contacts – See Fig. 6.

• Remote Start Contacts – See Fig. 6.

• Remote/Local Cycling Devices – See Fig. 7.

• Multi-unit sequence – See Fig. 8.

The chiller should not be cycled by the Energy Manage-
ment System because the large motor used to drive the
centrifugal compressor is limited to one start per 30 min-
utes. Instead, it is possible to limit the compressor motor
amp draw indirectly or directly by the following methods:

1. Application of Sequence Control Kit, so only one

unit is running, when a single unit can carry the
cooling load – See Fig. 10.

2. When multiple unit installations are controlled by

an EMS, remote start and stop contacts are avail-
able to start and stop each chiller per Fig. 6. Con-
tact rating shall be 5 milliamperes at 115 volts A.C.

ENERGY MANAGEMENT SYSTEMS

Summary of Contents for MILLENNIUM YK

Page 1: ...s provisions for remote control inputs and provisions for remote setpoint reset of leaving chilled liquid tempera ture and current limit for EMS interfacing See Note 7 Five sets of unit status contact...

Page 2: ...ll load amperes for 1 to 255 minutes following each compressor start For more details refer to OptiView Control Center Instructions Form 160 54 O1 6 Controlling the maximum allowable compressor motor...

Page 3: ...U L or C S A Approved Units Only 8 Fig 14A Electro Mechanical Starter Manual Reset Overloads P Compressors Only 2300 to 4160 Volts U L or C S A Approved Units Only 8 Fig 15 Remote Current Limit Setpo...

Page 4: ...ion so they will allow the unit to start 4 The OptiView Control Center COMPRESSOR switch is in the RUN l position 5 The 30 minute anti recycle timer has timed out A closure of the Remote Mode Ready to...

Page 5: ...f Range FIG 5 ANTICIPATORY ALARM CONTACTS LD04604 FIG 6 REMOTE START AND STOP CONTACTS FROM ENERGY MANAGEMENT SYSTEM When the OptiView Control Center is in the Digital Analog or ISN remote operating m...

Page 6: ...lowing messages CYCLING SHUTDOWN AUTO RESTART and SYSTEM CYCLING CONTACTS OPEN The OptiView Control Center con tains a seven day time clock to select daily schedule Start Stop times Sun day through Sa...

Page 7: ...TWO UNIT SEQUENCE CONTROL Provides that cycling thermostat RWT will automati cally cycle either 1 or 2 unit Timer 3TR is an addi tional feature which prevents simultaneous starting of lead and lag un...

Page 8: ...LE UNITS TWO PARALLEL OPERATION SINGLE CHILLED WATER PUMP For this piping arrangement each chiller s water sensor is located in its own leaving water nozzle This produces a constant mixed chilled wate...

Page 9: ...lts and Microboard Program Jumper JP23 has been removed Calculate the setpoint for various inputs as follows SETPOINT 100 VDC X 7 For example if the input is 5VDC the setpoint would be set to 65 as fo...

Page 10: ...dulation input is in the form of a 1 to 11 second relay contact closure that applies 115VAC to the I O Board TB4 20 for 1 to 11 seconds As shown in Fig 17 connect dry closure relay contacts between I...

Page 11: ...SET F VDC 2 REMOTE RESET TEMP RANGE 8 SETPOINT F LOCAL SETPOINT OFFSET For example if the input is 5VDC and the Remote Re set Temp Range setpoint is programmed for 40 F the setpoint would be set to 43...

Page 12: ...e set to 44 F as follows SIGNAL COMMON 5 4 J22 FIG 19 REMOTE LEAVING CHILLED LIQUID TEMP SETPOINT WITH 0 20MA OR 4 20MA SIGNAL LD04501 OFFSET F 8 10 20 80 20 4 F SETPOINT F 40 4 44 F 4 20mA As shown i...

Page 13: ...J11 1 JP27 1 SHLD GND _ 5V J11 SHLD GND _ 5V J11 SHLD GND _ 5V J12 SHLD GND _ 5V MICROBOARD 031 01730 1 PC 104 2 1 J17 J16 FIG 21 MICROBOARD DIP SWITCH FOR AUTO MANUAL RESTART AFTER POWER FAILURE LD04...

Page 14: ...er square inch psia For Metric Units temperature is in degrees Celsius C and pressure in KiloPascals kPa _ _ On Solid State Starter units only when the Current Imbalance option is selected via the Sol...

Page 15: ...un Light The control relay scheme shown in Fig 23 can also be applied for a remote Run Light AND a Remote Shutdown Indicator when an EMS is not used When Evaporator Water is flowing the flow switch co...

Page 16: ...e accomplished in sev eral ways Two flow switches a flow switch and a relay or separate contacts on the same flow switch 14 15 Do not apply voltage on field wiring terminal blocks TB4 and TB6 in YORK...

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