background image

035-20401-001 Rev. A (0904)

18

Unitary Products Group

Auxiliary Heat Defrost Operation – Fossil Fuel Mode with 
Bonnet Sensor

With a bonnet sensor present the control will energize W1 OUT and W2
OUT 45 seconds prior to the initiation of the defrost cycle.

During defrost operation, if the bonnet sensor input reaches 109F, the
control will de-energize W1 OUT and W2 OUT. The control will re-ener-
gize W1 OUT and W2 OUT when the bonnet sensor input drops below
90F again and the defrost cycle is still in process.

If a call for heating (Y1) is still present after the defrost cycle has termi-
nated, the control will continue to energize W1 OUT and W2 OUT after
the defrost cycle has been terminated until the bonnet sensor reaches
109F. When the bonnet sensor reaches 109F after the defrost cycle has
terminated, the control will de-energize W1 OUT and W2 OUT and will
not re-energize them during this call for heat. That is, once the defrost
cycle has terminated, the control will not cycle W1 OUT and W2 OUT
with the bonnet sensor.

The control will begin normal heat pump heating mode operation upon
termination of the defrost cycle.

Auxiliary Heat Defrost Operation – Fossil Fuel Mode with-
out Bonnet Sensor

If the control is in fossil fuel mode and senses that no bonnet sensor is
present, it will energize W1 OUT and W2 OUT immediately when the
defrost cycle is initiated. If a call for heating (Y1) is still present after the
defrost cycle has terminated, the control will de-energize W1 OUT and
W2 OUT immediately and return to normal heat pump mode operation.

In this mode the control will energize the fossil fuel furnace only during
defrost and not provide any comfort enhancements during the transi-
tion. The heat pump and furnace will not operate at the same time if the
bonnet sensor is not in place.

Pipe Freeze Protection Timer – Fossil Fuel Mode Operation

The control starts a sixty-minute timer when a call for compressor oper-
ation and auxiliary heat (Y1 + W) is received. If the outdoor temperature
is above the balance point, the control will energize the compressor
instead of the auxiliary heat outputs. If the call for compressor operation
and auxiliary heat is still present after the timer expires, the control will
energize W1 OUT and W2 OUT and de-energize the compressor
regardless of the balance point setting.    The control will keep the W1
OUT and W2 OUT signals energized until the Y1 signal is removed.
That is, the control will lock into auxiliary heat furnace operation until the
room thermostat is satisfied. The purpose of this feature is to prevent
the pipes in a home from freezing if the balance point is set too low and
the heat pump cannot heat the home using compressor operation only.
This will be a benefit if a home is not occupied and a compressor prob-
lem occurs. The control will also store and display a fault flash code
when the pipe freeze timer has expired.

Y2 LOCK 

The control includes a Y2 LOCK feature which allows the unit to antici-
pate the need for second-stage cooling during high-load conditions.
Refer to the “Second-Stage Cooling Anticipation Mode” section of this
document for detailed information.

The Y2 Lock jumper on the control is shown in figures 11 & 14. The fac-
tory places the Y2 Lock jumper in the ON position. If the jumper is
removed, the control will behave as if the jumper is in the ON position. 

SWITCH POINT

The control includes a switch point feature which determines the liquid
temperatures at which the compressor will be forced to operate in sec-
ond-stage. Refer to the “Switch Point Operation” section of this docu-
ment for detailed information.

Setting

The switch point jumper on the control is shown in Figure 11 & 14. The
control allows for switch point settings to be 35, 40 or 45. The valves
shown are in degrees F.

The factory places the switch point jumper in the 35°F position. If the
jumper is removed, the control will behave as if the jumper is in the
35°F position. The switch point feature is used exclusivly for the HP
heating operation mode. Cooling operation is not effected by switch
point setting.

HIGH-PRESSURE SWITCH FAULT

The heat pump is equipped with a high-pressure switch that is con-
nected to the control at the HPS terminals. If the high-pressure switch
opens for more than 40 milliseconds, the control will de-energize the
compressor and store and display the appropriate fault code. If the
pressure switch closes and a thermostat call for compressor operation
is present, the control will apply the five-minute anti-short cycle delay
timer and start the compressor when the timer expires.

When the compressor is started following a high-pressure switch fault,
the control will start a six-hour timer based on accumulated compressor
run time. If the control senses another opening of the high-pressure
switch before the timer expires, it will cause a soft lockout condition.
The second opening of the high-pressure switch must be greater than
160 milliseconds for the lockout to occur. If the second opening is
between 40 and 160 milliseconds, the control will de-energize the com-
pressor but not cause a soft lockout condition. If the control does not
sense a second high-pressure switch opening before the six-hour timer
expires, the timer and counter will be reset.

LOW-PRESSURE SWITCH

The heat pump is equipped with a low-pressure switch which is con-
nected to the control at the LPS terminals. If the low-pressure switch
opens for more than five seconds, the control will cause a soft lockout
condition and display the appropriate fault codes. However, the control
will ignore the low pressure switch input and not cause a soft lockout
condition if it opens during the following conditions.

Defrost operation

First thirty seconds of compressor operation

Two minutes following the completion of a defrost cycle

TEST input shorted with Y1 input energized

DISCHARGE LINE TEMPERATURE SENSOR

The heat pump may be equipped with an optional discharge line tem-
perature sensor. If a discharge sensor is present, the control will pro-
vide the following features.

High Discharge Line Temperature

If the control senses a discharge line temperature reading of 263F for
30 seconds continually, it will cause a soft lockout condition. If the dis-
charge line temperature drops below 263F during the 30-second timer,
the control will reset the 30-second timer and restart the timer if the dis-
charge line temperature again exceeds 263F.

Summary of Contents for HC5B Series

Page 1: ...ractices and hazards involving only property dam age Improper installation may create a condition where the operation of the product could cause personal injury or property damage Improper installatio...

Page 2: ...topped ground area the unit should be raised sufficiently above the roof or ground to avoid taking the accumulated layer of hot air into the outdoor unit Provide an adequate structural support ADD ON...

Page 3: ...a line will result in loss of capacity and other problems caused by insufficient refrigerant flow Slope horizontal vapor lines at least 1 every 20 feet toward the out door unit to facilitate proper oi...

Page 4: ...tem from the vapor service port connection After this con nection has cooled remove the nitrogen source from the liquid fit ting service port 7 Replace the Schrader core in the liquid and vapor valves...

Page 5: ...a vertical run the bulb should be located at least 16 inches from any bend and on the tub ing sides opposite the plane of the bend The bulb should be positioned with the bulb tail at the top so that t...

Page 6: ...hat a mini mum air flow of 325 cfm ton be supplied at all times CFM SELECTION BOARD SETTINGS For proper system operation the CFM Selection Board jumpers must be set properly Refer to the Tabular Data...

Page 7: ...operation the unit must be evacuated and charge weighed in per the marking on the rating plate For the cooling operation the recommended subcooling is typically around 10 F This may vary greatly base...

Page 8: ...ys that are already energized but will not energize any additional relays until the voltage level increases If the voltage drops below approximately 16 VAC the control will imme diately de energize th...

Page 9: ...not be displayed when a fault code is present During the following conditions the control will not energize the X L out put FAULT CODE DISPLAY X L Output The X L terminal of the heat pump control is...

Page 10: ...ored fault codes from the control s memory This practice will enable better troubleshooting and diagnosis of system problems If the stored fault codes are not cleared after the cause of the problem ha...

Page 11: ...be removed and reapplied When the hard lockout condition is reset the control will de energize the LED and X L outputs and respond to thermostat inputs normally Wiring or Setting Related Lockouts The...

Page 12: ...ing cycle The control will initiate a defrost cycle every 6 hours accumulated com pressor run time to recirculate refrigerant lubricants This forced defrost timer will be reset and restarted following...

Page 13: ...es Recycling 24VAC to the control Shorting the TEST input pins If the Y2 LOCK jumper is in the OFF position the control will not imple ment second stage anticipation mode This results in second stage...

Page 14: ...uid line temperature Therefore if the control energizes Y2 OUT because the outdoor ambient temperature is greater than or equal to 50F or because the liquid line temperature exceeds the curve for the...

Page 15: ...ode If the other exit conditions are met while the unit is in defrost mode the control will complete the defrost cycle and then exit the forced second stage feature During defrost operation the contro...

Page 16: ...re is greater than the bal ance point setting the control will not energize the auxiliary heat out puts However the control shall ignore the balance point setting and energize auxiliary heat under som...

Page 17: ...t the control will de energize the compressor outputs and energize W1 OUT and W2 OUT immediately Table 11 describes the auxiliary heat operation for fossil fuel mode Bonnet Sensor Fossil Fuel Mode The...

Page 18: ...this document for detailed information The Y2 Lock jumper on the control is shown in figures 11 14 The fac tory places the Y2 Lock jumper in the ON position If the jumper is removed the control will...

Page 19: ...When applicable instruct the owner that the compressor is equipped with a crankcase heater to prevent the migration of refrigerant to the compressor during the OFF cycle The heater is energized only...

Page 20: ...404 11 105 412 6 416 9 426 12 431 11 110 441 7 445 9 454 12 458 11 115 471 8 475 10 482 12 487 11 120 503 9 507 10 512 11 516 11 125 536 10 540 10 543 11 546 10 TABLE 15 15Z48HP Subcooling Charging C...

Page 21: ...035 20401 001 Rev A 0904 Unitary Products Group 21 SECTION X WIRING DIAGRAM FIGURE 15 Wiring Diagram...

Page 22: ...035 20401 001 Rev A 0904 22 Unitary Products Group NOTES...

Page 23: ...035 20401 001 Rev A 0904 Unitary Products Group 23...

Page 24: ...ct to change without notice Printed in U S A 035 20401 001 Rev A 0904 Copyright by York International Corp 2004 All rights reserved Supersedes Nothing Unitary 5005 Norman Product York OK Group Drive 7...

Reviews: