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035-20401-001 Rev. A (0904)

14

Unitary Products Group

Hot Heat Pump Enable (HOT HEAT PUMP) Settings

The Hot Heat Pump Enable (HOT HEAT PUMP) jumper input does not
affect the Forced Second Stage Feature.

Hot Heat Pump Mode

The control will operate in Hot Heat Pump Mode only if the HOT HEAT
PUMP jumper on the control is placed in the ON position. The Y2 OUT
signal must also be connected to the indoor unit.

Hot Heat Pump Mode only affects the indoor blower motor speed when
the unit is operating in second-stage heating.

The control implements the Hot Heat Pump Mode by controlling the
indoor airflow level during second-stage heating operation only. Cooling
operation is not affected. By reducing the indoor airflow level, the heat
pump system will operate with increased indoor discharge air tempera-
tures. The control changes the indoor airflow level using the Y2 OUT
signal. This terminal is connected to the high speed cooling input of a
variable speed indoor unit. When the heat pump control energizes the
Y2 OUT terminal, the indoor blower runs at high speed delivering high
airflow. When the control de-energizes the Y2 OUT terminal, the indoor
blower runs at a lower speed delivering lower airflow.

If the HOT HP jumper is in the ON position and the control receives a
call for second-stage heating, the control will energize the compressor
and measure the outdoor ambient temperature. Second-stage heating
operation can result from one of two different control features. One fea-
ture is refered to as “Forced Second-Stage” while the other is a
response to a Y1 & Y2 thermostat input.

If the outdoor ambient temperature is equal to or greater than 50F, the
control will energize Y2 OUT and keep it energized until the thermostat
is satisfied (Y1 signal removed). The higher airflow is required to keep
the operating pressures low when the outdoor ambient temperature is
50F or greater. 

If the outdoor ambient temperature is less than 50F, the control will start
a ten-minute timer and keep Y2 OUT de-energized. Therefore, the com-
pressor will be operating and the indoor unit will be operating with
reduced airflow. 

If the HOT HP jumper is in the ON position and if

the outdoor ambient temperature is less than 50F, the indoor air-
flow at the beginning of a heating cycle will always be low.

 

When the ten-minute timer expires, the control will measure the liquid
line temperature and determine whether to energize Y2 OUT and
increase the indoor airflow or keep Y2 OUT de-energized and maintain
reduced indoor airflow. The control compares the measured liquid line
temperature to a pre-programmed indoor airflow curve. It continues to
keep Y2 OUT de-energized until the liquid line temperature exceeds the
curve for the given outdoor ambient temperature continually for 30 sec-
onds. If the liquid line temperature drops below the curve, the control
will reset the 30-second timer and restart it when the liquid line temper-
ature again exceeds the curve. When the liquid line temperature
exceeds the indoor airflow control curve continually for 30 seconds, the
control will energize Y2 OUT, i.e. cause high indoor airflow, until the
thermostat demand is satisfied and the thermostat signal inputs are
removed.  Figure 13 describes the required behavior.

Once the control energizes Y2 OUT to create high airflow, it will keep
Y2 OUT energized until the thermostat is satisfied and the call for heat-
ing is removed. It will do this regardless of a change in outdoor ambient
or liquid line temperature. Therefore, if the control energizes Y2 OUT
because the outdoor ambient temperature is greater than or equal to
50F or because the liquid line temperature exceeds the curve for the
given outdoor ambient temperature (point within region B), it will keep

Y2 OUT energized until the thermostat is satisfied even if the liquid line
or outdoor ambient temperature falls below the curve (point within
region A).

The control of Y2 OUT to generate high indoor airflow as required will
prevent the heat pump system pressures and temperatures from
becoming too great when the compressor is running at full capacity with
low indoor airflow. 

As an example, assume that the HOT HP jumper is in the ON position.
When the control receives a call for second-stage heating (Y1 & Y2), it
checks the outdoor ambient temperature. If the outdoor ambient tem-
perature is 52F, the control will energize Y2 OUT immediately causing
high indoor airflow and keep it energized until the thermostat signal is
removed. If the outdoor ambient temperature is 48F, the control will
maintain Y2 OUT in a de-energized state and begin a ten-minute timer.
The indoor unit will be running at low airflow because of the thermostat
signal being delivered to the Y1 input of the indoor unit. 

When the ten-minute timer expires, the control will compare the liquid
line temperature to the indoor airflow control curve for the measured
outdoor ambient temperature. If the point is within region A (See Figure
13), the control shall maintain Y2 OUT in the de-energized state until
the liquid line temperature rises so that region B is entered. While in
region A, the indoor unit will continue to run at low airflow. When the liq-
uid line temperature point enters region B, the control will start a 30 sec-
ond timer. When the timer expires, the control will immediately energize
Y2 OUT. If the liquid line temperature drops back into region A before
the timer expires, the control will reset the timer and restart it when the
liquid line temperature again enters region B. When the liquid line tem-
perature is in region B continually for thirty seconds, the Y2 OUT signal
will be delivered to the indoor unit and cause high airflow. 

Forced Second-Stage Feature

The control determines the behavior of the forced second stage feature
based on the Switch Point jumper input.  Based on the Switch Point set-
ting and the liquid line temperature, the control will lock the compressor
to second stage operation.

This forced second stage feature insures that the compressor will
always be in second stage during a defrost cycle.  If the compressor
were allowed to be in first stage during defrost, the outdoor coil would
not defrost as quickly as it would in second stage.  The maximum
defrost cycle length timer could expire before the defrost cycle is com-
plete.

The forced second stage feature also prevents first stage heating oper-
ation at low temperature and avoids cold indoor discharge air. 

Switch Point Settings

The switch point setting affects only the forced second stage feature of
the hot heat pump.

The control allows for switch point settings to be 35°, 40° or 45° F.

The factory palces the switch point jumper in the 35° F position. If the
jumper is removed, the control will behave as if the jumper is in the 35°
F position.

The minimum switch point temperature option of 35F insures that the
compressor will always be in second stage operation during defrost.  If
a temperature option below 35F was allowed, the heat pump might
require a defrost cycle (based on liquid line temperature below initiate
curve) before the control forced the compressor into second stage oper-
ation based on the switch point setting.  

Summary of Contents for HC5B Series

Page 1: ...ractices and hazards involving only property dam age Improper installation may create a condition where the operation of the product could cause personal injury or property damage Improper installatio...

Page 2: ...topped ground area the unit should be raised sufficiently above the roof or ground to avoid taking the accumulated layer of hot air into the outdoor unit Provide an adequate structural support ADD ON...

Page 3: ...a line will result in loss of capacity and other problems caused by insufficient refrigerant flow Slope horizontal vapor lines at least 1 every 20 feet toward the out door unit to facilitate proper oi...

Page 4: ...tem from the vapor service port connection After this con nection has cooled remove the nitrogen source from the liquid fit ting service port 7 Replace the Schrader core in the liquid and vapor valves...

Page 5: ...a vertical run the bulb should be located at least 16 inches from any bend and on the tub ing sides opposite the plane of the bend The bulb should be positioned with the bulb tail at the top so that t...

Page 6: ...hat a mini mum air flow of 325 cfm ton be supplied at all times CFM SELECTION BOARD SETTINGS For proper system operation the CFM Selection Board jumpers must be set properly Refer to the Tabular Data...

Page 7: ...operation the unit must be evacuated and charge weighed in per the marking on the rating plate For the cooling operation the recommended subcooling is typically around 10 F This may vary greatly base...

Page 8: ...ys that are already energized but will not energize any additional relays until the voltage level increases If the voltage drops below approximately 16 VAC the control will imme diately de energize th...

Page 9: ...not be displayed when a fault code is present During the following conditions the control will not energize the X L out put FAULT CODE DISPLAY X L Output The X L terminal of the heat pump control is...

Page 10: ...ored fault codes from the control s memory This practice will enable better troubleshooting and diagnosis of system problems If the stored fault codes are not cleared after the cause of the problem ha...

Page 11: ...be removed and reapplied When the hard lockout condition is reset the control will de energize the LED and X L outputs and respond to thermostat inputs normally Wiring or Setting Related Lockouts The...

Page 12: ...ing cycle The control will initiate a defrost cycle every 6 hours accumulated com pressor run time to recirculate refrigerant lubricants This forced defrost timer will be reset and restarted following...

Page 13: ...es Recycling 24VAC to the control Shorting the TEST input pins If the Y2 LOCK jumper is in the OFF position the control will not imple ment second stage anticipation mode This results in second stage...

Page 14: ...uid line temperature Therefore if the control energizes Y2 OUT because the outdoor ambient temperature is greater than or equal to 50F or because the liquid line temperature exceeds the curve for the...

Page 15: ...ode If the other exit conditions are met while the unit is in defrost mode the control will complete the defrost cycle and then exit the forced second stage feature During defrost operation the contro...

Page 16: ...re is greater than the bal ance point setting the control will not energize the auxiliary heat out puts However the control shall ignore the balance point setting and energize auxiliary heat under som...

Page 17: ...t the control will de energize the compressor outputs and energize W1 OUT and W2 OUT immediately Table 11 describes the auxiliary heat operation for fossil fuel mode Bonnet Sensor Fossil Fuel Mode The...

Page 18: ...this document for detailed information The Y2 Lock jumper on the control is shown in figures 11 14 The fac tory places the Y2 Lock jumper in the ON position If the jumper is removed the control will...

Page 19: ...When applicable instruct the owner that the compressor is equipped with a crankcase heater to prevent the migration of refrigerant to the compressor during the OFF cycle The heater is energized only...

Page 20: ...404 11 105 412 6 416 9 426 12 431 11 110 441 7 445 9 454 12 458 11 115 471 8 475 10 482 12 487 11 120 503 9 507 10 512 11 516 11 125 536 10 540 10 543 11 546 10 TABLE 15 15Z48HP Subcooling Charging C...

Page 21: ...035 20401 001 Rev A 0904 Unitary Products Group 21 SECTION X WIRING DIAGRAM FIGURE 15 Wiring Diagram...

Page 22: ...035 20401 001 Rev A 0904 22 Unitary Products Group NOTES...

Page 23: ...035 20401 001 Rev A 0904 Unitary Products Group 23...

Page 24: ...ct to change without notice Printed in U S A 035 20401 001 Rev A 0904 Copyright by York International Corp 2004 All rights reserved Supersedes Nothing Unitary 5005 Norman Product York OK Group Drive 7...

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