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035-20401-001 Rev. A (0904)

10

Unitary Products Group

Sensor or Switch Fault Codes

Table 6 shows the faults that the control can detect when a problem is
present with a sensor or switch. The control displays this type of error
by energizing LED1 (Red) constantly and flashing LED2 (Green).
These faults typically occur when the heat pump has been operating
and a problem occurs with a sensor or its wiring. These faults could also
occur during installation as the heat pump is configured. 

Wiring Related Fault Codes

Table 7 shows the faults that the control can detect when a problem is
present with the system wiring or jumper configurations. The control
displays this type of error by flashing LED1 (Red) and energizing LED2
(Green) constantly. These faults typically occur when the heat pump is
first installed or when a system component such as the room thermostat
or indoor unit is replaced or rewired. 

FAULT CODE MEMORY

Displaying Stored Fault Codes

The control will store up to five fault codes in memory. If more than five
faults occur, the five most recent fault codes will remain in memory. The
stored faults can be displayed by depressing the LAST ERROR push-
button for one to five seconds while no thermostat inputs to the control
are energized. See Figures 11 & 14 for the location of the pushbutton.
Since some room thermostats energize the O signal even when not
calling for compressor operation, turn the room thermostat to the SYS-
TEM OFF setting when displaying fault codes. 

When the LAST ERROR pushbutton is depressed and released, the
control will display the stored fault codes beginning with the most
recent. The control will display the most recent fault code, pause two
seconds, and display the next fault code. The control will display the
stored error codes and then return to the normal LED status display
mode. The stored fault codes can be displayed again by depressing the
pushbutton again. When the control displays the fault codes with the
onboard LED’s, it will also energize the X/L output with the correspond-
ing flash code. The X/L output signal can be observed at the room ther-
mostat or at the control using a 24VAC LED test device connected to
the X/L terminal.

If the control has no fault codes stored in memory, it will flash both
LED’s twice simultaneously. If a thermostat signal is energized while the
control is displaying the stored error codes, the control will stop display-
ing the stored error codes and resume normal operation.

Clearing Fault Code Memory

Once the stored fault codes have been displayed and recorded, the
installer should clear the stored fault codes from the control’s memory.
This practice will enable better troubleshooting and diagnosis of system
problems. If the stored fault codes are not cleared after the cause of the
problem has been resolved, a service technician doing a later service
call may not know that the fault codes in the memory were caused by a
problem that has already been fixed. The technician may waste time
trying to fix a condition that no longer exists. Therefore, it is very impor-
tant to always clear the fault code memory after the unit is installed and
running properly following a service call.

IMPORTANT: Always clear the fault code memory after resolving
the condition that caused the fault code. 

To clear the fault code memory, depress the LAST ERROR pushbutton
for longer than 5 seconds. The control will flash both LED’s three times
to indicate that the memory has been cleared. To confirm that the mem-
ory has been cleared, depress the LAST ERROR pushbutton for one to
five seconds. The control will flash both LED’s twice to indicate that no
faults are stored in memory.

TABLE 5: 

Operational Fault Codes

Description

LED1 
(Red)

LED2 

(Green)

X/L

Operational Faults

Control Failure that still allows fault 
code output

ON

OFF

4 if possible

High-pressure switch fault 
(not in lockout yet)

1

OFF

OFF

High-pressure switch lockout 
(last mode of operation was heat pump)

2

OFF

2 (soft)

3 (hard)

High-pressure switch lockout 
(last mode of operation was defrost)

3

OFF

2 (soft)

3 (hard)

Low-pressure switch lockout

4

OFF

2 (soft)

3 (hard)

Low Voltage (< 19 VAC) preventing 
further relay outputs

5

OFF

OFF

Low Voltage (< 16 VAC) stopped 
current relay outputs

6

OFF

OFF

Pipe Freeze Protection 
Timer expiration

7

OFF

4

TABLE 6: 

Sensor or Switch Fault Codes

Description

LED1 
(Red)

LED2 

(Green)

X/L

Required Sensor or Switch Faults

Outdoor ambient sensor failure (short)

ON

1

2 (soft)

Outdoor ambient sensor failure (open)

ON

2

2 (soft)

Liquid line sensor failure (short)

ON

3

2 (soft)

Liquid line sensor failure (open)

ON

4

2 (soft)

Optional Discharge Line Sensor Faults

High discharge line temperature

ON

5

2 (soft)

3 (hard)

Low discharge line temperature

ON

6

2 (soft)

 3 (hard)

Discharge line sensor failure (short)

ON

7

2 (soft)

Optional Bonnet Sensor Faults

Bonnet sensor failure (short)

ON

8

4

Fossil Fuel Mode setting error (FFUEL jumper 
in OFF position but bonnet sensor present)

ON

9

4

TABLE 7: 

Wiring Related Fault Codes

Description

LED1 
(Red)

LED2

 (Green)

X/L

Wiring Related Faults

Compressor Contactor Miswire

1

ON

4

Y2 present without Y1

2

ON

4

Y1 and W present without Y2 in 
two stage mode

3

ON

4

O signal received in AC mode

4

ON

4

W signal received in AC mode

5

ON

4

W and O signal received in AC mode

6

ON

4

W and O signal received in HP mode

7

ON

4

Defrost Curve Jumper Error (Invalid jumper 
setting preventing compressor operation)

8

ON

4

Summary of Contents for HC5B Series

Page 1: ...ractices and hazards involving only property dam age Improper installation may create a condition where the operation of the product could cause personal injury or property damage Improper installatio...

Page 2: ...topped ground area the unit should be raised sufficiently above the roof or ground to avoid taking the accumulated layer of hot air into the outdoor unit Provide an adequate structural support ADD ON...

Page 3: ...a line will result in loss of capacity and other problems caused by insufficient refrigerant flow Slope horizontal vapor lines at least 1 every 20 feet toward the out door unit to facilitate proper oi...

Page 4: ...tem from the vapor service port connection After this con nection has cooled remove the nitrogen source from the liquid fit ting service port 7 Replace the Schrader core in the liquid and vapor valves...

Page 5: ...a vertical run the bulb should be located at least 16 inches from any bend and on the tub ing sides opposite the plane of the bend The bulb should be positioned with the bulb tail at the top so that t...

Page 6: ...hat a mini mum air flow of 325 cfm ton be supplied at all times CFM SELECTION BOARD SETTINGS For proper system operation the CFM Selection Board jumpers must be set properly Refer to the Tabular Data...

Page 7: ...operation the unit must be evacuated and charge weighed in per the marking on the rating plate For the cooling operation the recommended subcooling is typically around 10 F This may vary greatly base...

Page 8: ...ys that are already energized but will not energize any additional relays until the voltage level increases If the voltage drops below approximately 16 VAC the control will imme diately de energize th...

Page 9: ...not be displayed when a fault code is present During the following conditions the control will not energize the X L out put FAULT CODE DISPLAY X L Output The X L terminal of the heat pump control is...

Page 10: ...ored fault codes from the control s memory This practice will enable better troubleshooting and diagnosis of system problems If the stored fault codes are not cleared after the cause of the problem ha...

Page 11: ...be removed and reapplied When the hard lockout condition is reset the control will de energize the LED and X L outputs and respond to thermostat inputs normally Wiring or Setting Related Lockouts The...

Page 12: ...ing cycle The control will initiate a defrost cycle every 6 hours accumulated com pressor run time to recirculate refrigerant lubricants This forced defrost timer will be reset and restarted following...

Page 13: ...es Recycling 24VAC to the control Shorting the TEST input pins If the Y2 LOCK jumper is in the OFF position the control will not imple ment second stage anticipation mode This results in second stage...

Page 14: ...uid line temperature Therefore if the control energizes Y2 OUT because the outdoor ambient temperature is greater than or equal to 50F or because the liquid line temperature exceeds the curve for the...

Page 15: ...ode If the other exit conditions are met while the unit is in defrost mode the control will complete the defrost cycle and then exit the forced second stage feature During defrost operation the contro...

Page 16: ...re is greater than the bal ance point setting the control will not energize the auxiliary heat out puts However the control shall ignore the balance point setting and energize auxiliary heat under som...

Page 17: ...t the control will de energize the compressor outputs and energize W1 OUT and W2 OUT immediately Table 11 describes the auxiliary heat operation for fossil fuel mode Bonnet Sensor Fossil Fuel Mode The...

Page 18: ...this document for detailed information The Y2 Lock jumper on the control is shown in figures 11 14 The fac tory places the Y2 Lock jumper in the ON position If the jumper is removed the control will...

Page 19: ...When applicable instruct the owner that the compressor is equipped with a crankcase heater to prevent the migration of refrigerant to the compressor during the OFF cycle The heater is energized only...

Page 20: ...404 11 105 412 6 416 9 426 12 431 11 110 441 7 445 9 454 12 458 11 115 471 8 475 10 482 12 487 11 120 503 9 507 10 512 11 516 11 125 536 10 540 10 543 11 546 10 TABLE 15 15Z48HP Subcooling Charging C...

Page 21: ...035 20401 001 Rev A 0904 Unitary Products Group 21 SECTION X WIRING DIAGRAM FIGURE 15 Wiring Diagram...

Page 22: ...035 20401 001 Rev A 0904 22 Unitary Products Group NOTES...

Page 23: ...035 20401 001 Rev A 0904 Unitary Products Group 23...

Page 24: ...ct to change without notice Printed in U S A 035 20401 001 Rev A 0904 Copyright by York International Corp 2004 All rights reserved Supersedes Nothing Unitary 5005 Norman Product York OK Group Drive 7...

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