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035-20401-001 Rev. A (0904)

12

Unitary Products Group

Defrost Curves

The control uses a set of defrost curve parameters that are selected
using the defrost curve selection jumper. The location of the defrost
curve selection jumper is shown in Figures 11 & 14. Table 8 shows the
jumper position that is appropriate for each heat pump model. Jumper
positions 4, 5, and 6 are not used and the control will not allow the com-
pressor to operate when the jumper is in any of these positions.

Defrost Curve Selection

The factory activates the correct defrost curve during production. They
will place the defrost curve selection jumper in the PRGM position or in
a numbered position appropriate for the specific heat pump model. You
should not have to change the defrost curve selection jumper during ini-
tial installation. 

If the jumper is inadvertently moved, it should be placed in the appropri-
ate numbered location based on the model number and Table 8. If the
factory has activated the curve using the PRGM position, the jumper
may also be returned to that position. If, however, the factory has not
activated the curve in the PRGM position and the jumper is placed in
the PRGM position, the control will not energize the compressor. The
control will also not energize the compressor if the defrost curve selec-
tion jumper is in a numbered position that is not described in Table 8 or
if the defrost curve selection jumper is missing. The control will display
the proper fault code when a defrost curve jumper error is present. If the
jumper is missing, the control will behave as if the jumper was in the
PRGM position. If the jumper is placed in a numbered position, the
defrost curve selected by the jumper will override the defrost curve acti-
vated at the factory until the jumper is returned to the PRGM position.
The control will display the active defrost curve using the X/L terminal
when the heat pump is operating in a defrost cycle that has been forced
using the TEST inputs. It will also display the active defrost curve using
the X/L terminal when the operational mode is being displayed using
the LED’s. For instance, the X/L output will be energized with two
flashes when defrost curve 2 is active. The control will lock out the com-
pressor if the defrost curve selection jumper is not properly set.

Defrost Cycle Initiation

The control will allow the heat pump to operate in the heating mode until
the combination of outdoor ambient and outdoor coil temperatures indi-
cate that a defrost cycle is necessary. 

The control will initiate a defrost cycle when the liquid line temperature
is below the initiate point for the measured ambient temperature (see
Figure 12) continuously for 4-1/2 minutes. This delay eliminates unnec-
essary defrost cycles caused by refrigeration surges such as those that
occur at the start of a heating cycle.

The control will initiate a defrost cycle every 6 hours (accumulated com-
pressor run time) to recirculate refrigerant lubricants. This forced
defrost timer will be reset and restarted following the completion or ter-
mination of a defrost cycle.

The control will also initiate a defrost cycle when the TEST terminals
are shorted. This feature allows an installer or service technician to start
a defrost cycle immediately as required. When the TEST terminals are
shorted for more than six seconds with a Y1 input energized and the
high-pressure switch closed, the ASCD will be bypassed and the com-
pressor will be energized. If an O signal is present, the control will not
initiate a defrost cycle. If the defrost cycle is initiated using the TEST
terminals, the control will bypass the normal auxiliary heat timings and
will energize the W1 Out and W2 Out terminals immediately when it
begins the defrost cycle. 

When the TEST inputs are used to force a defrost cycle, the control will
ignore the state of the liquid line temperature and outdoor ambient tem-
perature inputs. The coil does not have to be cold and the outdoor tem-
perature does not have to be within a certain range for the heat pump to
be forced into a defrost cycle. After the TEST input jumper is removed,
the defrost mode will be terminated as normal. The defrost cycle length
timer will not be started until the TEST input is removed. If the TEST ter-
minals remain shorted, the control will keep the unit in defrost mode.

Defrost Inhibition

The control will not initiate a defrost cycle if the liquid line temperature is
above 40F unless the defrost cycle is forced using the TEST input.

The control will not initiate a defrost cycle when the outdoor ambient
temperature is below –25F or above 55F unless the defrost cycle is
forced using the TEST input. 

The control will also prevent a defrost cycle from being initiated too
soon after the initiation of the previous defrost cycle. When power is
applied to the control and after the completion or termination of each
defrost cycle, the control will start a 40-minute timer. When this timer
expires, the control will allow another defrost cycle when needed. The
timer is based on accumulated compressor run time.

Defrost Termination

The control will terminate the defrost cycle immediately after the liquid
line temperature reaches 80F or after eight minutes of defrost opera-
tion.

The control will also terminate a defrost cycle that has been forced
using the TEST input when the O input is energized. The control will not
terminate a normal defrost cycle when it receives an O input.

The control will do the following to terminate a defrost cycle.

Energize the outdoor fan

De-energize the crankcase heater

De-energize the reversing valve

De-energize the auxiliary heat outputs

Control the Y2 Out terminal based on operating conditions

Reset and restart the 40-minute defrost inhibit timer

TABLE 8: 

Defrost Initiate Curves

Defrost Curve Selection 

Jumper Position

1

2

3

Heat Pump Model

2 Ton

4 & 5 Ton

3 Ton

Summary of Contents for HC5B Series

Page 1: ...ractices and hazards involving only property dam age Improper installation may create a condition where the operation of the product could cause personal injury or property damage Improper installatio...

Page 2: ...topped ground area the unit should be raised sufficiently above the roof or ground to avoid taking the accumulated layer of hot air into the outdoor unit Provide an adequate structural support ADD ON...

Page 3: ...a line will result in loss of capacity and other problems caused by insufficient refrigerant flow Slope horizontal vapor lines at least 1 every 20 feet toward the out door unit to facilitate proper oi...

Page 4: ...tem from the vapor service port connection After this con nection has cooled remove the nitrogen source from the liquid fit ting service port 7 Replace the Schrader core in the liquid and vapor valves...

Page 5: ...a vertical run the bulb should be located at least 16 inches from any bend and on the tub ing sides opposite the plane of the bend The bulb should be positioned with the bulb tail at the top so that t...

Page 6: ...hat a mini mum air flow of 325 cfm ton be supplied at all times CFM SELECTION BOARD SETTINGS For proper system operation the CFM Selection Board jumpers must be set properly Refer to the Tabular Data...

Page 7: ...operation the unit must be evacuated and charge weighed in per the marking on the rating plate For the cooling operation the recommended subcooling is typically around 10 F This may vary greatly base...

Page 8: ...ys that are already energized but will not energize any additional relays until the voltage level increases If the voltage drops below approximately 16 VAC the control will imme diately de energize th...

Page 9: ...not be displayed when a fault code is present During the following conditions the control will not energize the X L out put FAULT CODE DISPLAY X L Output The X L terminal of the heat pump control is...

Page 10: ...ored fault codes from the control s memory This practice will enable better troubleshooting and diagnosis of system problems If the stored fault codes are not cleared after the cause of the problem ha...

Page 11: ...be removed and reapplied When the hard lockout condition is reset the control will de energize the LED and X L outputs and respond to thermostat inputs normally Wiring or Setting Related Lockouts The...

Page 12: ...ing cycle The control will initiate a defrost cycle every 6 hours accumulated com pressor run time to recirculate refrigerant lubricants This forced defrost timer will be reset and restarted following...

Page 13: ...es Recycling 24VAC to the control Shorting the TEST input pins If the Y2 LOCK jumper is in the OFF position the control will not imple ment second stage anticipation mode This results in second stage...

Page 14: ...uid line temperature Therefore if the control energizes Y2 OUT because the outdoor ambient temperature is greater than or equal to 50F or because the liquid line temperature exceeds the curve for the...

Page 15: ...ode If the other exit conditions are met while the unit is in defrost mode the control will complete the defrost cycle and then exit the forced second stage feature During defrost operation the contro...

Page 16: ...re is greater than the bal ance point setting the control will not energize the auxiliary heat out puts However the control shall ignore the balance point setting and energize auxiliary heat under som...

Page 17: ...t the control will de energize the compressor outputs and energize W1 OUT and W2 OUT immediately Table 11 describes the auxiliary heat operation for fossil fuel mode Bonnet Sensor Fossil Fuel Mode The...

Page 18: ...this document for detailed information The Y2 Lock jumper on the control is shown in figures 11 14 The fac tory places the Y2 Lock jumper in the ON position If the jumper is removed the control will...

Page 19: ...When applicable instruct the owner that the compressor is equipped with a crankcase heater to prevent the migration of refrigerant to the compressor during the OFF cycle The heater is energized only...

Page 20: ...404 11 105 412 6 416 9 426 12 431 11 110 441 7 445 9 454 12 458 11 115 471 8 475 10 482 12 487 11 120 503 9 507 10 512 11 516 11 125 536 10 540 10 543 11 546 10 TABLE 15 15Z48HP Subcooling Charging C...

Page 21: ...035 20401 001 Rev A 0904 Unitary Products Group 21 SECTION X WIRING DIAGRAM FIGURE 15 Wiring Diagram...

Page 22: ...035 20401 001 Rev A 0904 22 Unitary Products Group NOTES...

Page 23: ...035 20401 001 Rev A 0904 Unitary Products Group 23...

Page 24: ...ct to change without notice Printed in U S A 035 20401 001 Rev A 0904 Copyright by York International Corp 2004 All rights reserved Supersedes Nothing Unitary 5005 Norman Product York OK Group Drive 7...

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