background image

107272-UIM-B-1105

14

Unitary Products Group

NOTE: A burner with an electronic igniter or a PSC motor will have a
lower operating current. The actual load should be determined by a cur-
rent meter.

NOTE: See appliance manufacturer’s burner specifications for required
outlet pressure. Pressure is 100 psig (689 kPa) unless otherwise noted.

SUPPLY VOLTAGE CONNECTIONS

1.

Provide a power supply separate from all other circuits. Install
overcurrent protection and disconnect switch per local/national
electrical codes. With the control box switch in the OFF position,
check all wiring against the unit wiring label. Refer to the wiring
diagram in this instruction.

2.

Remove the screws retaining the wiring box cover. Route the
power wiring through the opening in the unit into the junction box
with a conduit connector or other proper connection. In the junction
box there will be two wires, a Black Wire, a White Wire and a
Green Screw. Connect the power supply as shown on the unit-wir-
ing label on the coil compartment panel on the DFAA or the onside
of the burner door on the DFAH or the wiring schematic in this sec-
tion. The black furnace lead must be connected to the L1 (hot) wire
from the power supply. The white furnace lead must be connected
to neutral. Connect the green furnace lead (equipment ground) to
the power supply ground screw. 

3.

The furnace's control system requires correct polarity of the power
supply and a proper ground connection. Refer to Figure 20.

LOW VOLTAGE CONTROL WIRING CONNECTIONS

1.

Insert 24 volt wires through the small plastic bushing just above
the control panel.

2.

Connect the thermostat wires to the furnace low voltage pigtails.
See Figure 21 (heating only) and Figure 22 or 23 (heating and
cooling).

3.

Connect low-voltage circuit to the wall thermostat pigtails.

NOTE:  Five-conductor thermostat cable is recommended for all instal-
lations to allow easy installation of an air conditioning system at a later
time.

Eighteen gauge thermostat wire is highly recommended.

Smaller gauge thermostat wire may be used only if the guideline below
is followed.

Do not use the thermostat wire smaller than 22 gauge. If thermostat
wire small than 18 gauge is used, pay particular attention that the con-
nections between the difference wire sizes are tight.
Operational problems may be caused by loose connections or by the
use of thermostat wire that is too small to carry the required load. Any
such problems are the responsibility of the installer.
A separate 115 V.A.C. supply circuit must be used for the furnace. The
circuit should be protected by a 15 amp fuse or circuit breaker.
Avoid locations where the thermostat could be subject to drafts from
outside, or exposed to direct light from lamps, sun, fireplaces, etc., or
affected by air from a duct register blowing directly on the thermostat.
The wall thermostat should be located 52 to 66 inches above the floor.
The preferred location is on an inside wall situated in an area with good
air circulation, and where the temperature will be reasonably represen-
tative of other living areas the thermostat is controlling.

IMPORTANT: Some electronic thermostats do not have adjustable heat
anticipators. They may have other type cycle rate adjustments. Follow
the thermostat manufacturer's instructions.

The 24-volt transformer is part of the Electronic Oil Primary Control.The
transformer may not be used to provide 24-Volt power for an air condi-
tioning unit contactor. DFAA has a separate 24-Volt transformer that
maybe used to provide 24-volt power for air conditioning contactor.

SECTION VI: VENT/COMBUSTION AIR 

SYSTEM

VENT AND COMBUSTION AIR SAFETY

This furnace is designed for Manufactured (Mobile) Home and Modular
Home application. It may be installed without modification in an equip-
ment room, alcove, or any other indoor location where all required
clearance to combustibles and other restrictions are met.

The venting system must be installed in accordance with UL311 Stan-
dard For Safety for Roof Jacks for Manufactured (Mobile) Homes and
Recreational Vehicles, NFAA 501C and in the Federal Manufactured
Home Construction and Safety Standings, or CAN/CSA - B139-00
Installation Code for 0il Burning Equipment (latest edition), or applicable
provisions of the local building code and these instructions. The furnace
shall not be connected to any chimney, a flue serving a separate appli-
ance, or any appliance designed to burn solid fuel.

It is recommended that the appliance is installed in a location where the
space temperature is 32 °F (0°C) or higher. If the appliance is installed
in a location where the ambient temperature is below 32 °F (0°C), the
combustion by-products could condense causing damage to the appli-
ance heat exchanger and/or the Roof Jack.

IMPORTANT: The “VENT SYSTEM” must be installed as specified in
these instructions for Manufactured (Mobile) Home and Modular
Homes. This appliance must be vented with an approved manufacturer
supplied roof jack. May not be common vented with another gas-fired or
oil-fired appliance.

 FIGURE 20:  Line Wiring Connections

Thermostat Wire Length 
(Furnace to Thermostat)

Thermostat Wire Gauge

0 - 45 feet

22

0 - 70 feet

18

BLK

WHT

GRN

BLK (Hot)

WHT (Neutral)

GRN

Nominal
120 Volt

 FIGURE 21:  Wiring for Heat Only Thermostat

 FIGURE 22:  Wiring for Electronic Heat-Cool Thermostat

 FIGURE 23:  Wiring for Standard Heat-Cool Thermostat

 FIGURE 24:  Wiring for Blend Air Accessory

Room
Thermostat

Furnace
Control

R

W

R

W

Room
Thermostat

Furnace
Control

Condensing
Unit

To Air Conditioner
Controls

R

W

G

Y
C

R

G

C

Common T’stat Connection

W

Y

Room
Thermostat

Furnace
Pigtails

Condensing
Unit

To Air Conditioner
Controls

R

W

G

Y

R

G

C

W

Y

Room
Thermostat

Furnace
Pigtails

Condensing
Unit

To Air Conditioner
Controls

R

W

G

Y

R

G

C

W

Y

Blend Air
Control Box

Summary of Contents for DFAA

Page 1: ...33 WIRING DIAGRAM GAS CONVERSION BURNER 38 LIST OF FIGURES Label Location 4 Dimensions 5 Air Distribution Systems 7 Closet To Door Clearance 5 or Greater 7 Furnace To Closet Door Clearance 1 To 5 7 Fu...

Page 2: ...rating plate and the firing input rate must be set to the unit nameplate value e The external static pressure of the air distribution system ductwork must be set for heating operation to be at least 0...

Page 3: ...solutions Chlorinated waxes and cleaners Chlorine based swimming pool chemicals Water softening chemicals De icing salts or chemicals Carbon tetrachloride Halogen type refrigerants Cleaning solvents...

Page 4: ...to the unit The following minimum clearances are recommended 1 Twenty four 24 inches 61 cm between the front of the furnace and an adjacent wall or another appliance when access is required for servic...

Page 5: ...manually operated the damper must be equipped with means to pre vent the furnace or the air conditioner from operating unless the damper is in full heat or cool position The duct system is a very imp...

Page 6: ...t design shall be in accordance with the latest HRA Digest the ASHRAE Handbook Fundamentals or other good engineering prin ciples NOTE Refer to HRA Digest Residential Air System Design Manual Sections...

Page 7: ...the front of furnace 6 inches 15 2 cm minimum clearance must be provided on side where return is located and FIGURE 5 Furnace To Closet Door Clearance 1 To 5 Furnace to Closet Door Clearance Greater...

Page 8: ...es FIGURE 7 Duct Connector Dimensions 2 3 8 6 0 cm 12 30 5 cm 13 33 0 cm 11 27 9 cm 18 3 4 47 6 cm 14 35 6 cm SEE CHART DUCT CONNECTOR PART NUMBER DUCT CONNECTOR DEPTH 7990 6011 7990 6021 7990 6041 79...

Page 9: ...terlock system usu ally contains a heat cool switch which must be turned to either HEAT or COOL to activate either heating or cooling operation or a positive OFF switch on the cooling thermostat When...

Page 10: ...er is to be placed on the top cover and secured with screws as shown in Figure 14 The power wires for the Blend Air Damper are inserted through the 7 8 2 22 cm hole in the top cover The wires to the B...

Page 11: ...ity Fuel Line Installation Continuous lengths of heavy wall copper tubing are recom mended Always use flare fittings Never use compression fit tings Always install fittings in accessible locations Fue...

Page 12: ...Fire Protection Standard for Liquid Fuel Equipment NFPA 31 or in Canada the installation must comply with CSA B139 This pump must be used with a control system that provides a valve on delay pre purge...

Page 13: ...8 SOLENOID WIRING DISCONNECT THE POWER SUPPLY BEFORE WIRING TO PRE VENT ELECTRICAL SHOCK OR EQUIPMENT DAMAGE Lead wires on these devices are long enough to reach the junction box on most burner instal...

Page 14: ...owing directly on the thermostat The wall thermostat should be located 52 to 66 inches above the floor The preferred location is on an inside wall situated in an area with good air circulation and whe...

Page 15: ...sealant or other suitable sealant INSTALLATION IN SNOW REGIONS When the combustion air pipe inlet is covered or blocked with snow the furnace will not operate properly due to the depleted combustion a...

Page 16: ...o Vent Connector and Air Intake Connector and compress gasket See Figure 29 Refer to Interior Roof Jack Extension installation instructions if applicable 4 Align holes in Roof Jack and Air Intake Conn...

Page 17: ...lk 900 sealant Not required for Roof Jacks with fixed slant flashing Complete Installation as required 1 Install Exterior Roof Jack Extension if applicable Refer to installa tion instructions provided...

Page 18: ...4084 7141 is dimensionally the same as 4000 7141 C and is available only in Canada The 4084 7151 is dimensionally the same as 4000 7151 C and is available only in Canada DFAH FURNACES DFAA FURNACES IN...

Page 19: ...0 8181 C SWIVEL FLASHING ADJUSTS FROM 0 12 TO 5 12 PITCH SLANT FLASHING 3 12 PITCH 76 59 1 2 IMPORTANT A B Warm Air Duct Duct Connector Warm Air Duct Duct Connector Floor DFAA MODELS Carefully Sealant...

Page 20: ...Cap Crown Assembly Base STEP 1 Remove upper and lower cap Remove the two 2 screws that secure the upper cap to the crown assembly base and remove the upper cap Next remove the three 3 screws that sec...

Page 21: ...in the vicinity of the vent Also in accordance with the current UL 727 Standard for safety for oil fired central furnaces FIGURE 34 Home Layout L E D B V V V X V B V J X B B B V V F V C B X V I V G H...

Page 22: ...ntrol has entered the Run mode press and release the reset button See Table 10 for equivalent cad cell resistance Preliminary Steps 1 Check wiring connections and power supply 2 Make sure power is on...

Page 23: ...ID flexible tubing that is 12 30 cm in length 5 You will need a clear plastic jug 6 You will need a 7 16 open end or box wrench 7 You will need a 1 4 brass NPT x flare fitting These items are require...

Page 24: ...fications ADJUSTMENT OF TEMPERATURE RISE After about 20 minutes of operation determine the furnace temperature rise Take readings of both the return air and the heated air in the ducts about six feet...

Page 25: ...trimmed as necessary TABLE 14 Blower Performance CFM BLOWER PERFORMANCE CFM DFAA066 FACTORY EQUIPPED WITH STANDARD BLOWERS AND FILTERS EXTERNAL STATIC PRESSURE INCHES WC kPa Blower Speed BTU H kW Inpu...

Page 26: ...Fan 15 Combustion Chamber Assembly 16 Oil Burner Assembly 17 Switch Limit Open 140 Close 110 18 Fastener Door Latch 2 Required 19 Diagram Wiring DFAH MODEL ITEM NUMBER DESCRIPTION 1 Limit Switch Manu...

Page 27: ...107272 UIM B 1105 Unitary Products Group 27 SECTION IX WIRING DIAGRAM OIL FIRED FURNACE FIGURE 37 Wiring Diagram for DFAA Oil Fired Furnace...

Page 28: ...107272 UIM B 1105 28 Unitary Products Group FIGURE 38 Wiring Diagram for DFAH Oil Furnace...

Page 29: ...ols will be readily accessible for inspection cleaning adjust ment and repairs GAS PIPING Installation and Checking of Gas Line Gas Supply piping must be sized in accordance with the recommenda tions...

Page 30: ...ape should be closed Immediately after turning on gas the system should be checked for leaks This can be done by watching the 1 2 cubic feet 0 14 m3 test dial and allowing 5 minutes to show any moveme...

Page 31: ...E EXCESSIVE PIPE SEALANT ON PIPE JOINTS Pipe sealant metal chips or other foreign material that could be deposited in the inlet of the gas valve when gas pipe is installed or carried through the gas p...

Page 32: ...1 0 147 26 9951 1471 0 154 23 9951 1541 0 173 17 9951 1731 5 000 1524 0 128 30 9951 1281 0 144 27 9951 1441 0 152 24 9951 1521 0 169 18 9951 1691 6 000 1829 0 128 30 9951 1281 0 144 27 9951 1441 0 149...

Page 33: ...monoxide poisoning or death The following steps shall be followed for each appliance connected to the venting system being placed into operation while all other appliances connected to the venting sys...

Page 34: ...3600 then divided by the time it took to measure 0 10 m3 of gas from the gas meter For Propane LP Gas multiply the Heat content of the gas MJ m3 or Default 93 15 times 0 10 m3 of gas measured at the g...

Page 35: ...ts on the gas valve marked OUT and INLET IMPORTANT The cap for the pressure regulator must be removed entirely to gain access to the adjustment screw Loosening or tightening the cap does not adjust th...

Page 36: ...has been obtained re adjust the primary air damper open or closed to visually obtain a blue flame with well defined orange or yellow tips for natural gas or well defined yellow tips for propane gas 2...

Page 37: ...ion air pres sure is sensed by the air proving switch and closes the switch contacts energizing the S89F gas primary control The S87K gas primary control has an internal 30 second prepurge timer After...

Page 38: ...107272 UIM B 1105 38 Unitary Products Group SECTION XII WIRING DIAGRAM GAS CONVERSION BURNER FIGURE 45 Wiring Diagram for DFAA Gas Conversion Burner...

Page 39: ...107272 UIM B 1105 Unitary Products Group 39 FIGURE 46 Wiring Diagram for DFAH Gas Gun...

Page 40: ...o change without notice Printed in U S A 107272 UIM B 1105 Copyright by York International Corp 2005 All rights reserved Supersedes 107272 UIM A 0905 Unitary 5005 Norman Product York OK Group Drive 73...

Reviews: