background image

107272-UIM-B-1105

32

Unitary Products Group

Table shows 4% Input Reduction per 1,000 ft. (304.8 m) Elevation. Reference Source: NFPA No. 54, ANSI Z 223.1, National Fuel Gas Code.
For Canadian high altitude {2000 - 4500 ft. (609.6 - 1,371.6)}, reduce gas manifold pressure to 3.0” w.c. (0.75 kPa) for Natural gas and for Propane gas.

SIZING FURNACE INPUT

The orifice spud supplied with all burners is the size for the minimum
BTU input of the burner for the type gas shown on the rating plate.
Table 18 shows the correct drill size for various inputs.

The correct manifold pressure for natural and LP gas is 3.5" w.c (0.87
kPa). Only minor adjustments in the input rate should be made by
adjusting the pressure regulator. The minimum manifold pressure
should be 3.0" w.c. (0.75 kPa) and the maximum pressure should be
3.5 w.c. (0.87 kPa) the next size larger or smaller orifice size should be
used if the desired input rating cannot be obtained within the above
manifold pressure adjustment range.

NOTE: The BTU input valves in the above table show the approximate
hourly input of the burner for the various drill sizes shown. To determine
the actual input of the burner, turn off all other gas appliances.

TABLE 18: High Altitude Duration Chart

NATURAL GAS

Elevation

Feet

56,000 — Input

70,000 — Input

77,000 — Input

90,000 — Input

Meters

Orifice

Dia.

Drill

Size

Part #

Orifice

Dia.

Drill

Size

Part #

Orifice

Dia.

Drill

Size

Part #

Orifice

Dia.

Drill

Size

Part #

Sea Level

0.136

29

9951--1361

0.154

23

9951--1541

0.161

20

9951--1611

0.180

15

9951--1801

2,000

618

0.136

29

9951--1361

0.149

25

9951--1491

0.157

22

9951--1571

0.177

16

9951--1771

3,000

914

0.128

30

9951--1281

0.149

25

9951--1491

0.157

22

9951--1571

0.173

17

9951--1731

4,000

1219

0.128

30

9951--1281

0.147

26

9951--1471

0.154

23

9951--1541

0.173

17

9951--1731

5,000

1524

0.128

30

9951--1281

0.144

27

9951--1441

0.152

24

9951--1521

0.169

18

9951--1691

6,000

1829

0.128

30

9951--1281

0.144

27

9951--1441

0.149

25

9951--1491

0.166

19

9951--1661

7,000

2134

0.120

31

9951--1201

0.140

28

9951--1401

0.147

26

9951--1471

0.161

20

9951--1611

8,000

2438

0.120

31

9951--1201

0.136

29

9951--1361

0.144

27

9951--1441

0.161

20

9951--1611

9,000

2743

0.120

31

9951--1201

0.136

29

9951--1361

0.140

28

9951--1401

0.157

22

9951--1571

10,000

3048

0.116

32

9951--1161

0.128

30

9951--1281

0.136

29

9951--1361

0.152

24

9951--1521

PROPANE GAS

Elevation

Feet

56,000 — Input

70,000 — Input

77,000 — Input

90,000 — Input

Meters

Orifice

Dia.

Drill

Size

Part #

Orifice

Dia.

Drill

Size

Part #

Orifice

Dia.

Drill

Size

Part #

Orifice

Dia.

Drill

Size

Part #

Sea Level

0.082

45

9951--0821

0.093

42

9951--0931

0.098

40

9951--0981

0.106

36

9951--1061

2,000

618

0.081

46

9951--0811

0.093

42

9951--0931

0.096

41

9951--0961

0.104

37

9951--1041

3,000

914

0.078

47

9951--0781

0.089

43

9951--0891

0.093

42

9951--0931

0.101

38

9951--1011

4,000

1219

0.078

47

9951--0781

0.089

43

9951--0891

0.093

42

9951--0931

0.101

38

9951--1011

5,000

1524

0.078

47

9951--0781

0.089

43

9951--0891

0.093

42

9951--0931

0.099

39

9951--0991

6,000

1829

0.076

48

9951--0761

0.086

44

9951--0861

0.089

43

9951--0891

0.098

40

9951--0981

7,000

2134

0.076

48

9951--0761

0.086

44

9951--0861

0.089

43

9951--0891

0.096

41

9951--0961

8,000

2438

0.073

49

9951--0731

0.082

45

9951--0821

0.086

44

9951--0861

0.096

41

9951--0961

9,000

2743

0.073

49

9951--0731

0.081

46

9951--0811

0.086

44

9951--0861

0.093

42

9951--0931

10,000

3048

0.070

50

9951--0731

0.078

47

9951--0781

0.082

45

9951--0821

0.089

43

9951--0891

TABLE 19: Gas Burner Settings

Gas

(@ 3.5” W.C.)

Firing Rate

BTU/Hr (kw)

Orifice

Size

Air Shutter

Setting

Natural

66,000 (19.3)

0.142” (3.61mm)

1.0

Natural

84,000 (24.6)

0.166” (4.22 mm)

3.5

LP

66,000 (19.3)

0.116” (2.95 mm)

2.0

LP

84,000 (24.6)

0.100” (2.54 mm)

3.5

Summary of Contents for DFAA

Page 1: ...33 WIRING DIAGRAM GAS CONVERSION BURNER 38 LIST OF FIGURES Label Location 4 Dimensions 5 Air Distribution Systems 7 Closet To Door Clearance 5 or Greater 7 Furnace To Closet Door Clearance 1 To 5 7 Fu...

Page 2: ...rating plate and the firing input rate must be set to the unit nameplate value e The external static pressure of the air distribution system ductwork must be set for heating operation to be at least 0...

Page 3: ...solutions Chlorinated waxes and cleaners Chlorine based swimming pool chemicals Water softening chemicals De icing salts or chemicals Carbon tetrachloride Halogen type refrigerants Cleaning solvents...

Page 4: ...to the unit The following minimum clearances are recommended 1 Twenty four 24 inches 61 cm between the front of the furnace and an adjacent wall or another appliance when access is required for servic...

Page 5: ...manually operated the damper must be equipped with means to pre vent the furnace or the air conditioner from operating unless the damper is in full heat or cool position The duct system is a very imp...

Page 6: ...t design shall be in accordance with the latest HRA Digest the ASHRAE Handbook Fundamentals or other good engineering prin ciples NOTE Refer to HRA Digest Residential Air System Design Manual Sections...

Page 7: ...the front of furnace 6 inches 15 2 cm minimum clearance must be provided on side where return is located and FIGURE 5 Furnace To Closet Door Clearance 1 To 5 Furnace to Closet Door Clearance Greater...

Page 8: ...es FIGURE 7 Duct Connector Dimensions 2 3 8 6 0 cm 12 30 5 cm 13 33 0 cm 11 27 9 cm 18 3 4 47 6 cm 14 35 6 cm SEE CHART DUCT CONNECTOR PART NUMBER DUCT CONNECTOR DEPTH 7990 6011 7990 6021 7990 6041 79...

Page 9: ...terlock system usu ally contains a heat cool switch which must be turned to either HEAT or COOL to activate either heating or cooling operation or a positive OFF switch on the cooling thermostat When...

Page 10: ...er is to be placed on the top cover and secured with screws as shown in Figure 14 The power wires for the Blend Air Damper are inserted through the 7 8 2 22 cm hole in the top cover The wires to the B...

Page 11: ...ity Fuel Line Installation Continuous lengths of heavy wall copper tubing are recom mended Always use flare fittings Never use compression fit tings Always install fittings in accessible locations Fue...

Page 12: ...Fire Protection Standard for Liquid Fuel Equipment NFPA 31 or in Canada the installation must comply with CSA B139 This pump must be used with a control system that provides a valve on delay pre purge...

Page 13: ...8 SOLENOID WIRING DISCONNECT THE POWER SUPPLY BEFORE WIRING TO PRE VENT ELECTRICAL SHOCK OR EQUIPMENT DAMAGE Lead wires on these devices are long enough to reach the junction box on most burner instal...

Page 14: ...owing directly on the thermostat The wall thermostat should be located 52 to 66 inches above the floor The preferred location is on an inside wall situated in an area with good air circulation and whe...

Page 15: ...sealant or other suitable sealant INSTALLATION IN SNOW REGIONS When the combustion air pipe inlet is covered or blocked with snow the furnace will not operate properly due to the depleted combustion a...

Page 16: ...o Vent Connector and Air Intake Connector and compress gasket See Figure 29 Refer to Interior Roof Jack Extension installation instructions if applicable 4 Align holes in Roof Jack and Air Intake Conn...

Page 17: ...lk 900 sealant Not required for Roof Jacks with fixed slant flashing Complete Installation as required 1 Install Exterior Roof Jack Extension if applicable Refer to installa tion instructions provided...

Page 18: ...4084 7141 is dimensionally the same as 4000 7141 C and is available only in Canada The 4084 7151 is dimensionally the same as 4000 7151 C and is available only in Canada DFAH FURNACES DFAA FURNACES IN...

Page 19: ...0 8181 C SWIVEL FLASHING ADJUSTS FROM 0 12 TO 5 12 PITCH SLANT FLASHING 3 12 PITCH 76 59 1 2 IMPORTANT A B Warm Air Duct Duct Connector Warm Air Duct Duct Connector Floor DFAA MODELS Carefully Sealant...

Page 20: ...Cap Crown Assembly Base STEP 1 Remove upper and lower cap Remove the two 2 screws that secure the upper cap to the crown assembly base and remove the upper cap Next remove the three 3 screws that sec...

Page 21: ...in the vicinity of the vent Also in accordance with the current UL 727 Standard for safety for oil fired central furnaces FIGURE 34 Home Layout L E D B V V V X V B V J X B B B V V F V C B X V I V G H...

Page 22: ...ntrol has entered the Run mode press and release the reset button See Table 10 for equivalent cad cell resistance Preliminary Steps 1 Check wiring connections and power supply 2 Make sure power is on...

Page 23: ...ID flexible tubing that is 12 30 cm in length 5 You will need a clear plastic jug 6 You will need a 7 16 open end or box wrench 7 You will need a 1 4 brass NPT x flare fitting These items are require...

Page 24: ...fications ADJUSTMENT OF TEMPERATURE RISE After about 20 minutes of operation determine the furnace temperature rise Take readings of both the return air and the heated air in the ducts about six feet...

Page 25: ...trimmed as necessary TABLE 14 Blower Performance CFM BLOWER PERFORMANCE CFM DFAA066 FACTORY EQUIPPED WITH STANDARD BLOWERS AND FILTERS EXTERNAL STATIC PRESSURE INCHES WC kPa Blower Speed BTU H kW Inpu...

Page 26: ...Fan 15 Combustion Chamber Assembly 16 Oil Burner Assembly 17 Switch Limit Open 140 Close 110 18 Fastener Door Latch 2 Required 19 Diagram Wiring DFAH MODEL ITEM NUMBER DESCRIPTION 1 Limit Switch Manu...

Page 27: ...107272 UIM B 1105 Unitary Products Group 27 SECTION IX WIRING DIAGRAM OIL FIRED FURNACE FIGURE 37 Wiring Diagram for DFAA Oil Fired Furnace...

Page 28: ...107272 UIM B 1105 28 Unitary Products Group FIGURE 38 Wiring Diagram for DFAH Oil Furnace...

Page 29: ...ols will be readily accessible for inspection cleaning adjust ment and repairs GAS PIPING Installation and Checking of Gas Line Gas Supply piping must be sized in accordance with the recommenda tions...

Page 30: ...ape should be closed Immediately after turning on gas the system should be checked for leaks This can be done by watching the 1 2 cubic feet 0 14 m3 test dial and allowing 5 minutes to show any moveme...

Page 31: ...E EXCESSIVE PIPE SEALANT ON PIPE JOINTS Pipe sealant metal chips or other foreign material that could be deposited in the inlet of the gas valve when gas pipe is installed or carried through the gas p...

Page 32: ...1 0 147 26 9951 1471 0 154 23 9951 1541 0 173 17 9951 1731 5 000 1524 0 128 30 9951 1281 0 144 27 9951 1441 0 152 24 9951 1521 0 169 18 9951 1691 6 000 1829 0 128 30 9951 1281 0 144 27 9951 1441 0 149...

Page 33: ...monoxide poisoning or death The following steps shall be followed for each appliance connected to the venting system being placed into operation while all other appliances connected to the venting sys...

Page 34: ...3600 then divided by the time it took to measure 0 10 m3 of gas from the gas meter For Propane LP Gas multiply the Heat content of the gas MJ m3 or Default 93 15 times 0 10 m3 of gas measured at the g...

Page 35: ...ts on the gas valve marked OUT and INLET IMPORTANT The cap for the pressure regulator must be removed entirely to gain access to the adjustment screw Loosening or tightening the cap does not adjust th...

Page 36: ...has been obtained re adjust the primary air damper open or closed to visually obtain a blue flame with well defined orange or yellow tips for natural gas or well defined yellow tips for propane gas 2...

Page 37: ...ion air pres sure is sensed by the air proving switch and closes the switch contacts energizing the S89F gas primary control The S87K gas primary control has an internal 30 second prepurge timer After...

Page 38: ...107272 UIM B 1105 38 Unitary Products Group SECTION XII WIRING DIAGRAM GAS CONVERSION BURNER FIGURE 45 Wiring Diagram for DFAA Gas Conversion Burner...

Page 39: ...107272 UIM B 1105 Unitary Products Group 39 FIGURE 46 Wiring Diagram for DFAH Gas Gun...

Page 40: ...o change without notice Printed in U S A 107272 UIM B 1105 Copyright by York International Corp 2005 All rights reserved Supersedes 107272 UIM A 0905 Unitary 5005 Norman Product York OK Group Drive 73...

Reviews: