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835965-UIM-C-0814

6

Johnson Controls Unitary Products

FIELD CONNECTIONS POWER WIRING

1. Install the proper size weatherproof disconnect switch outdoors and

within sight of the unit.

2. Remove the screws at the bottom of the corner cover. Slide corner

cover down and remove from unit. See Figure 5 "Typical Field Wir-
ing".

3. Run power wiring from the disconnect switch to the unit.

4. Remove the service access panel to gain access to the unit wiring.

Route wires from disconnect through power wiring opening provided
and into the unit control box.

5. Install the proper size time-delay fuses or circuit breaker, and make

the power supply connections.

FIELD CONNECTIONS CONTROL WIRING

(CONVENTIONAL)

1. Route low voltage wiring into bottom of control box. Make low volt-

age wiring connections inside the junction box per Figures 9-11
“Thermostat Wiring”. 

2. The complete connection diagram and schematic wiring label is

located on the inside surface of the unit service access panel.

3. Replace the corner cover and service access panel that were

removed in Steps 2 and 4 of the ”FIELD CONNECTIONS POWER
WIRING” section.

4. All field wiring to be in accordance with national electrical codes

(NEC) and/or local-city codes.

5. Mount the thermostat about 5 ft. above the floor, where it will be

exposed to normal room air circulation. Do not place it on an outside
wall or where it is exposed to the radiant effect from exposed glass
or appliances, drafts from outside doors, or supply air grilles.

6. Route the 24-volt control wiring (NEC Class 2) from the outdoor unit

to the indoor unit and thermostat.

FIELD CONNECTIONS CONTROL WIRING

(SERIAL COMMUNICATION)

1. The Communications Harness is provided with the Touch Screen

Communicating Control.

2. Route low voltage four conductor shielded thermostat communica-

tions harness into junction box and connect to communications port
on control board. See Figure 6 "Communications Harness Connec-
tion".

3. Route low voltage wiring into bottom of control box. Make low volt-

age wiring connections inside the junction box per Figures 7-8.

4. The complete connection diagram and schematic wiring label is

located on the inside surface of the unit service access panel.

5. Replace the corner cover and service access panel that were

removed in Steps 2 and 4 of the “Field Connections Power Wiring”
section.

6. Mount the thermostat about 5 ft. above the floor, where it will be

exposed to normal room air circulation. Do not place it on an outside
wall or where it is exposed to the radiant effect from exposed glass
or appliances, drafts from outside doors, or supply air grilles.

7. Route the 24-volt control wiring (NEC Class 2) from the outdoor unit

to the indoor unit and thermostat.

 FIGURE 5:  

Typical Field Wiring

Ambient temperature sensor should extend below corner cover by
1”.

Corner
Cover

Control
Wiring

Power
Wiring

Service
Access

Panel

Ambient
Temperature
Sensor

A0203-001

NOTICE

To eliminate erratic operation, seal the hole in the wall at the ther-
mostat with permagum or equivalent to prevent air drafts affecting
the operation of the thermostat.

If unit is going to be setup as a communicating system, the conven-
tional wiring must be removed from the Outdoor Control Board, if
not, damage to control board or indoor control could occur.

 FIGURE 6:  

Communications Harness Connection

Ambient temperature sensor should extend below corner cover by
1”.

To eliminate erratic operation, seal the hole in the wall at the ther-
mostat with Pergamum or equivalent to prevent air drafts affecting
the operation of the thermostat.

NOTICE

COMMUNICATIONS PORT

CONTROL BOARD

COMMUNICATIONS
HARNESS

JUNCTION
BOX

A0204-001

NOTICE

NOTICE

Summary of Contents for CZH

Page 1: ...tage Wiring Diagram 5 Ton 23 Two Stage Wiring Diagram 24 LIST OF TABLES R 410A Saturation Properties 18 TEST Input Functionality 19 Operational Mode Display 19 Status Code Display 19 Status Code Displ...

Page 2: ...taking the accumulated layer of hot air into the outdoor unit Provide adequate structural support ADD ON REPLACEMENT RETROFIT When this unit is being used as a replacement for an R 22 unit it is requi...

Page 3: ...tightened 4 Position the unit on the base provided LIQUID LINE FILTER DRIER The air conditioning unit s copper spun filter dryer is located on the liq uid line TXV INSTALLATIONS The following are the...

Page 4: ...d dry system PRECAUTIONS DURING BRAZING SERVICE VALVE Precautions should be taken to prevent heat damage to service valves by wrapping a wet rag around it as shown in Figure 4 Heat Protection Also pro...

Page 5: ...liquid and vapor valves 10 Leak test all refrigerant piping connections SECTION IV EVACUATION 1 It will be necessary to evacuate the system to 500 microns or less If a leak is suspected leak test with...

Page 6: ...rol 2 Route low voltage four conductor shielded thermostat communica tions harness into junction box and connect to communications port on control board See Figure 6 Communications Harness Connec tion...

Page 7: ...set properly Refer to the Technical Guide for the outdoor unit for the recommended air flow settings for each size condensing unit and matching indoor unit Set the cooling speed per the instructions f...

Page 8: ...ELEC SINGLE STAGE AIR CONDITIONER C 24 Volt Common R 24 Volt Hot Y1 First Stage Compressor Y2 Second Stage Compressor SINGLE STAGE AIR CONDITIONER External Humidistat Optional Open on Humidity Rise Y...

Page 9: ...mpressor Y2 Second Stage Compressor SINGLE STAGE AIR CONDITIONER External Humidistat Optional Open on Humidity Rise Optional 24VAC Electronic Air Cleaner Optional Y1 First Stage Compressor COM 24 Volt...

Page 10: ...must be set to GAS SINGLE STAGE AIR CONDITIONER C 24 Volt Common R 24 Volt Hot Y1 First Stage Compressor Y2 Second Stage Compressor SINGLE STAGE AIR CONDITIONER External Humidistat Optional Open on Hu...

Page 11: ...of the C terminal 24 Volt common is optional when used with batteries Thermostat Installer Setup 0170 System Type must be set to 8 2 Heat 2 Cool Multistage Conventional Connection of the C terminal 24...

Page 12: ...umper to YES if humidistat is to be used ID MODELS TWO STAGE AIR CONDITIONER C 24 Volt Common R 24 Volt Hot Y1 First Stage Compressor Y2 Second Stage Compressor 24VAC Humidifier Optional External Humi...

Page 13: ...lt Hot Y1 Single Stage Compressor VARIABLE SPEED MODULATING FURNACE CONTROL G Fan VARIABLE SPEED MODULATING FURNACE Y Y2 Second or Full Stage Compressor HUM Dehumidification Open on Humidity Rise W Mo...

Page 14: ...YES if humidistat is to be used 24VAC Humidifier Optional External Humidistat Optional Open on Humidity Rise C 24 Volt Common R 24 Volt Hot Y First Stage Compressor Y2 Second Stage Compressor G Fan D...

Page 15: ...optional when used with batteries Thermostat Installer Setup 1 System Type must be set to 6 2 Heat 2 Cool Multistage Conventional COM 24 Volt Common R 24 Volt Hot W1 First Stage Heat W2 Second Stage H...

Page 16: ...on of the C Terminal 24 Volt Common is optional when used with batteries COM 24 Volt Common R 24 Volt Hot W1 First Stage Heat W2 Second Stage Heat Y1 Single Stage Compressor Y Y2 Second or Full Stage...

Page 17: ...n Properties 6 Subcooling temperature TC Saturated Temperature ST Liquid Temp T Add charge if the calculated subcooling temperature TC in Step 6 is lower than the recommended level Remove and recover...

Page 18: ...control includes a TEST input connector that can be used for vari ous testing functions during installation and service Table 2 summa rizes the behavior of the control when the two TEST pins are conne...

Page 19: ...ster signals present Control behavior with system master signals present 2 No response No response 2 Display compressor type TS Ultratech or single stage compressor Ignore LPS Bypass ASCD Reduce timer...

Page 20: ...o be reset when the thermostat is satisfied or when the thermostat is set to SYSTEM OFF and back to HEAT or COOL mode 2 The TEST terminals are shorted for more than two seconds When the soft lockout c...

Page 21: ...s started following a high pressure switch fault the control will start a six hour timer based on accumulated compressor run time If the control senses another opening of the high pressure switch befo...

Page 22: ...ITCH OFM OUTDOOR FAN MOTOR 562158 UWD B 0313 WIRING DIAGRAM S C R FAN MOTOR GND 6 3 5 PLUG 4 2 1 S C R COMPRESSOR USE COPPER CONDUCTORS ONLY 208 230VAC 60 Hz 1 PHASE SUPPLY GRN BRN RED BLK RED BRN BLK...

Page 23: ...UNICATION CONNECTIONS BLU PNK C M M1 M2 R C Y1 Y2 BLU PNK BRN PNK BRN PNK YEL BLK RED GRY AMB SENS HPS LPS WHT WHT CC RED SEE INSTALLATION INSTRUCTIONS FOR LOW VOLTAGE CONNECTIONS BLK RED GRN YEL 3 BL...

Page 24: ...CATION CONNECTIONS BLU PNK C M M1 M2 R C Y1 Y2 BLU PNK BRN PNK BRN PNK YEL BLU YEL BLK RED GRY AMB SENS HPS LPS WHT WHT CC BLU RED SEE INSTALLATION INSTRUCTIONS FOR LOW VOLTAGE CONNECTIONS 2 STAGE SOL...

Page 25: ...f applicable Electrical Line Voltage Outdoor Unit Model Outdoor Unit Serial Filter Thermostat Accessories Filter Location s Connections Per Installation Instructions and Local Codes Gas piping is conn...

Page 26: ...th the owner s manual Explain thermostat use and programming if applicable to owner Cycle Test Operate the unit through several heating cycles if applicable from the thermostat noting and correcting a...

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