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835965-UIM-C-0814

20

Johnson Controls Unitary Products

FAULT CODE DISPLAY

The control will display any fault code that is currently active using the
LED’s. The control will display the fault code, pause two seconds, and
display the fault again. The control will continue the fault code display
until the condition that caused the fault code no longer exists. If multiple
fault codes are present at the same time, the control will display only
the most recent fault.

Table 6 describes the operational faults that the control can detect. The
control displays these types of errors by flashing the LED1 (Red) and/or
LED2 (Green).

SENSOR OR SWITCH FAULT CODES

Table 7 describes the faults that the control can detect when a problem
is present with a sensor or switch. The control displays this type of error
by energizing LED1 (Red) constantly and flashing LED2 (Green).
These faults typically occur when an AC unit has been operating and a
problem occurs with a sensor or its wiring. These faults could also occur
during installation as the AC unit is configured.

WIRING RELATED FAULT CODES

Table 8 describes the faults that the control can detect when a problem
is present with the system wiring or jumper configurations. The control
displays this type of error by flashing LED1 (Red) and energizing LED2
(Green) constantly. These faults typically occur when the AC unit is first
installed or when a system component such as the room thermostat or
indoor unit is replaced or rewired.

LOCKOUT MODES

Soft Lockout

The control will cause a soft lockout during the following conditions.
Detailed descriptions of the conditions required for the control to enter
the soft lockout mode are contained in other sections of this document.

1. High-pressure switch 

a. Two openings within six hours

2. Low-pressure switch

a. One opening of the switch for more than five seconds except

under certain conditions.

During the soft lockout mode, the control will do the following.

1. De-energize the compressor contactor outputs (M, M1, & M2).

2. Energize the LED’s with the appropriate flash codes as described

elsewhere in this document.

3. In 

communication applications

 the fault code will be stored in the

thermostat. (This feature is not available for non communicating
applications).

The control will reset the soft lockout condition when any of the follow-
ing occur following removal of the fault condition.

1. Power is cycled to the R or Y1 inputs of the control. This will cause

the soft lockout condition to be reset when the thermostat is satisfied
or when the thermostat is set to SYSTEM OFF and back to HEAT or
COOL mode.

2. The TEST terminals are shorted for more than two seconds.

When the soft lockout condition is reset, the control will stop displaying
the fault code and will respond to thermostat inputs normally. 

Hard Lockout

If four soft lockouts occur within a twelve-hour period, the control will
cause a hard lockout condition. These soft lockouts can be caused by
the same or different conditions. The control will function in the same
way during soft and hard lockout conditions. The difference is in the
requirements for resetting the lockout condition. The control will reset
the hard lockout condition when any of the following occur following
removal of the fault condition.

1. Power is removed from the R input of the control.

2. The TEST terminals are shorted for more than two seconds.

A hard lockout condition will not be reset when the thermostat is satis-
fied or when the thermostat is set to SYSTEM OFF and back to HEAT
or COOL mode. Power (24 VAC) to the control must be removed and
reapplied.

When the hard lockout condition is reset, the control will de-energize
the LED’s and respond to inputs/communication normally.

Wiring or Setting Related Lockouts

The control will not operate the compressor when the following faults
occur. These faults can be reset using the same methods used to reset
a soft lockout. However, two occurrences of these faults will not cause a
hard lockout condition.

1. Presence of Y2 thermostat signal without Y1.

If a compressor wiring error is detected, the control will not operate the
compressor. Once the compressor wiring error has been detected,
power (24 VAC) must be cycled to the control for the control to sense
the wiring change and clear the lockout condition.

TABLE 6: 

Operational Fault Codes

Description

LED1 Flash

 Code (Red)

LED2 Flash

 Code (Green)

Control Failure

ON

OFF

Operational Faults

High-pressure switch fault (not in 
lockout yet)

1

OFF

System in high-pressure switch 
lockout

2

OFF

System in low-pressure switch 
lockout

4

OFF

Low Voltage (<19.2VAC) preventing 
further relay outputs

5

OFF

Low Voltage (<16 VAC) stopped 
current relay outputs

6

OFF

High-pressure switch fault (with no 
communication for compressor 
operation and where Y1 and Y2 
are not energized)

9

ON

TABLE 7: 

Sensor or Switch Fault Codes

Description

LED1 Flash

Code (Red)

LED2 Flash

Code (Green)

Outdoor ambient temperature 
sensor failure (short)

ON

1

Outdoor ambient temperature 
sensor failure (open)

ON

2

TABLE 8: 

Wiring Related Fault Codes

Description

LED1 Flash

Code (Red)

LED2 Flash

Code (Green)

Compressor contactor miswire

1

ON

Y2 present without Y1

2

ON

Summary of Contents for CZH

Page 1: ...tage Wiring Diagram 5 Ton 23 Two Stage Wiring Diagram 24 LIST OF TABLES R 410A Saturation Properties 18 TEST Input Functionality 19 Operational Mode Display 19 Status Code Display 19 Status Code Displ...

Page 2: ...taking the accumulated layer of hot air into the outdoor unit Provide adequate structural support ADD ON REPLACEMENT RETROFIT When this unit is being used as a replacement for an R 22 unit it is requi...

Page 3: ...tightened 4 Position the unit on the base provided LIQUID LINE FILTER DRIER The air conditioning unit s copper spun filter dryer is located on the liq uid line TXV INSTALLATIONS The following are the...

Page 4: ...d dry system PRECAUTIONS DURING BRAZING SERVICE VALVE Precautions should be taken to prevent heat damage to service valves by wrapping a wet rag around it as shown in Figure 4 Heat Protection Also pro...

Page 5: ...liquid and vapor valves 10 Leak test all refrigerant piping connections SECTION IV EVACUATION 1 It will be necessary to evacuate the system to 500 microns or less If a leak is suspected leak test with...

Page 6: ...rol 2 Route low voltage four conductor shielded thermostat communica tions harness into junction box and connect to communications port on control board See Figure 6 Communications Harness Connec tion...

Page 7: ...set properly Refer to the Technical Guide for the outdoor unit for the recommended air flow settings for each size condensing unit and matching indoor unit Set the cooling speed per the instructions f...

Page 8: ...ELEC SINGLE STAGE AIR CONDITIONER C 24 Volt Common R 24 Volt Hot Y1 First Stage Compressor Y2 Second Stage Compressor SINGLE STAGE AIR CONDITIONER External Humidistat Optional Open on Humidity Rise Y...

Page 9: ...mpressor Y2 Second Stage Compressor SINGLE STAGE AIR CONDITIONER External Humidistat Optional Open on Humidity Rise Optional 24VAC Electronic Air Cleaner Optional Y1 First Stage Compressor COM 24 Volt...

Page 10: ...must be set to GAS SINGLE STAGE AIR CONDITIONER C 24 Volt Common R 24 Volt Hot Y1 First Stage Compressor Y2 Second Stage Compressor SINGLE STAGE AIR CONDITIONER External Humidistat Optional Open on Hu...

Page 11: ...of the C terminal 24 Volt common is optional when used with batteries Thermostat Installer Setup 0170 System Type must be set to 8 2 Heat 2 Cool Multistage Conventional Connection of the C terminal 24...

Page 12: ...umper to YES if humidistat is to be used ID MODELS TWO STAGE AIR CONDITIONER C 24 Volt Common R 24 Volt Hot Y1 First Stage Compressor Y2 Second Stage Compressor 24VAC Humidifier Optional External Humi...

Page 13: ...lt Hot Y1 Single Stage Compressor VARIABLE SPEED MODULATING FURNACE CONTROL G Fan VARIABLE SPEED MODULATING FURNACE Y Y2 Second or Full Stage Compressor HUM Dehumidification Open on Humidity Rise W Mo...

Page 14: ...YES if humidistat is to be used 24VAC Humidifier Optional External Humidistat Optional Open on Humidity Rise C 24 Volt Common R 24 Volt Hot Y First Stage Compressor Y2 Second Stage Compressor G Fan D...

Page 15: ...optional when used with batteries Thermostat Installer Setup 1 System Type must be set to 6 2 Heat 2 Cool Multistage Conventional COM 24 Volt Common R 24 Volt Hot W1 First Stage Heat W2 Second Stage H...

Page 16: ...on of the C Terminal 24 Volt Common is optional when used with batteries COM 24 Volt Common R 24 Volt Hot W1 First Stage Heat W2 Second Stage Heat Y1 Single Stage Compressor Y Y2 Second or Full Stage...

Page 17: ...n Properties 6 Subcooling temperature TC Saturated Temperature ST Liquid Temp T Add charge if the calculated subcooling temperature TC in Step 6 is lower than the recommended level Remove and recover...

Page 18: ...control includes a TEST input connector that can be used for vari ous testing functions during installation and service Table 2 summa rizes the behavior of the control when the two TEST pins are conne...

Page 19: ...ster signals present Control behavior with system master signals present 2 No response No response 2 Display compressor type TS Ultratech or single stage compressor Ignore LPS Bypass ASCD Reduce timer...

Page 20: ...o be reset when the thermostat is satisfied or when the thermostat is set to SYSTEM OFF and back to HEAT or COOL mode 2 The TEST terminals are shorted for more than two seconds When the soft lockout c...

Page 21: ...s started following a high pressure switch fault the control will start a six hour timer based on accumulated compressor run time If the control senses another opening of the high pressure switch befo...

Page 22: ...ITCH OFM OUTDOOR FAN MOTOR 562158 UWD B 0313 WIRING DIAGRAM S C R FAN MOTOR GND 6 3 5 PLUG 4 2 1 S C R COMPRESSOR USE COPPER CONDUCTORS ONLY 208 230VAC 60 Hz 1 PHASE SUPPLY GRN BRN RED BLK RED BRN BLK...

Page 23: ...UNICATION CONNECTIONS BLU PNK C M M1 M2 R C Y1 Y2 BLU PNK BRN PNK BRN PNK YEL BLK RED GRY AMB SENS HPS LPS WHT WHT CC RED SEE INSTALLATION INSTRUCTIONS FOR LOW VOLTAGE CONNECTIONS BLK RED GRN YEL 3 BL...

Page 24: ...CATION CONNECTIONS BLU PNK C M M1 M2 R C Y1 Y2 BLU PNK BRN PNK BRN PNK YEL BLU YEL BLK RED GRY AMB SENS HPS LPS WHT WHT CC BLU RED SEE INSTALLATION INSTRUCTIONS FOR LOW VOLTAGE CONNECTIONS 2 STAGE SOL...

Page 25: ...f applicable Electrical Line Voltage Outdoor Unit Model Outdoor Unit Serial Filter Thermostat Accessories Filter Location s Connections Per Installation Instructions and Local Codes Gas piping is conn...

Page 26: ...th the owner s manual Explain thermostat use and programming if applicable to owner Cycle Test Operate the unit through several heating cycles if applicable from the thermostat noting and correcting a...

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