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835965-UIM-C-0814

18

Johnson Controls Unitary Products

3. If the coil needs to be cleaned, use clean water to wash dust, dirt,

and debris from outdoor condensing coil.

4. Refer to the furnace or air handler instructions for filter and blower

motor maintenance.

5. The indoor coil and drain pan should be inspected and cleaned reg-

ularly to prevent odors and assure proper drainage.

SECTION VIII: AC CONTROL BOARD 

FUNCTIONALITY

ANIT-SHORT CYCLE DELAY

The control includes a five-minute anti-short cycle delay (ASCD) timer
to prevent the compressor from short cycling after a power interruption
or thermostat signal interruption. The ASCD timer is applied when the
control is first powered from the indoor unit thermostat and immediately
following the completion of a compressor run cycle. The compressor
and the outdoor fan will not operate during the five minutes that the
timer is active.

The ASCD timer can be bypassed by connecting the TEST terminals
for three seconds while the thermostat is calling for compressor opera-
tion (Y1 input signal energized).

LOW VOLTAGE DETECTION

The control monitors the transformer secondary (24 VAC) voltage and
provides low voltage protection for the AC unit and its components. In
particular, the control prevents contactor chatter during low voltage con-
ditions. If the voltage drops below approximately 19 VAC, the control
will continue to energize any relays that are already energized but will
not energize any additional relays until the voltage level increases. If
the voltage drops below approximately 16 VAC, the control will immedi-
ately de-energize the relay outputs and will not energize any relays until
the voltage level increases. The control will store and display the appro-
priate fault codes when low voltage conditions occur.

TEST INPUT

The control includes a TEST input connector that can be used for vari-
ous testing functions during installation and service. Table 2 summa-
rizes the behavior of the control when the two TEST pins are
connected.

On 5 Ton unit the outdoor fan motor is a permanent magnet DC
brushless type. The motor requires a separate Electronic Control to
operate. Do not attempt to replace this motor with a typical PSC
type. Damage to Electronic Control may result.

DO NOT use coil cleaners to clean outdoor condensing coil. clean-
ers containing HF-, hydroxides, chlorides, and sulfates can greatly
reduce the lifetime of the aluminum condensing coil.

NOTICE

NOTICE

Do not connect manifold gauges unless trouble is suspected.
Approximately 3/4 ounce of refrigerant will be lost each time a stan-
dard manifold gauge is connected.

IT IS UNLAWFUL TO KNOWINGLY VENT, RELEASE OR DIS-
CHARGE REFRIGERANT INTO THE OPEN AIR DURING
REPAIR, SERVICE, MAINTENANCE OR THE FINAL DISPOSAL
OF THIS UNIT.
WHEN THE SYSTEM IS FUNCTIONING PROPERLY AND THE
OWNER HAS BEEN FULLY INSTRUCTED, SECURE THE
OWNER’S APPROVAL.

TABLE 1: 

R-410A Saturation Properties

TEMP. 

°

F

PRESSURE 

PSIG

TEMP. 

°

F

PRESSURE 

PSIG

TEMP. 

°

F

PRESSURE 

PSIG

TEMP. 

°

F

PRESSURE 

PSIG

TEMP. 

°

F

PRESSURE 

PSIG

45

129.70

60

169.60

75

217.40

90

274.10

105

340.50

46

132.20

61

172.60

76

220.90

91

278.20

106

345.30

47

134.60

62

175.50

77

224.40

92

282.30

107

350.10

48

137.10

63

178.50

78

228.00

93

286.50

108

355.00

49

139.60

64

181.60

79

231.60

94

290.80

109

360.00

50

142.20

65

184.60

80

235.30

95

295.10

110

365.00

51

144.80

66

187.70

81

239.00

96

299.40

111

370.00

52

147.40

67

190.90

82

242.70

97

303.80

112

375.10

53

150.10

68

194.10

83

246.50

98

308.20

113

380.20

54

152.80

69

197.30

84

250.30

99

312.70

114

385.40

55

155.50

70

200.60

85

254.10

100

317.20

115

390.70

56

158.20

71

203.90

86

258.00

101

321.80

116

396.00

57

161.00

72

207.20

87

262.00

102

326.40

117

401.30

58

163.90

73

210.60

88

266.00

103

331.00

118

406.70

59

166.70

74

214.00

89

270.00

104

335.70

119

412.20

Summary of Contents for CZH

Page 1: ...tage Wiring Diagram 5 Ton 23 Two Stage Wiring Diagram 24 LIST OF TABLES R 410A Saturation Properties 18 TEST Input Functionality 19 Operational Mode Display 19 Status Code Display 19 Status Code Displ...

Page 2: ...taking the accumulated layer of hot air into the outdoor unit Provide adequate structural support ADD ON REPLACEMENT RETROFIT When this unit is being used as a replacement for an R 22 unit it is requi...

Page 3: ...tightened 4 Position the unit on the base provided LIQUID LINE FILTER DRIER The air conditioning unit s copper spun filter dryer is located on the liq uid line TXV INSTALLATIONS The following are the...

Page 4: ...d dry system PRECAUTIONS DURING BRAZING SERVICE VALVE Precautions should be taken to prevent heat damage to service valves by wrapping a wet rag around it as shown in Figure 4 Heat Protection Also pro...

Page 5: ...liquid and vapor valves 10 Leak test all refrigerant piping connections SECTION IV EVACUATION 1 It will be necessary to evacuate the system to 500 microns or less If a leak is suspected leak test with...

Page 6: ...rol 2 Route low voltage four conductor shielded thermostat communica tions harness into junction box and connect to communications port on control board See Figure 6 Communications Harness Connec tion...

Page 7: ...set properly Refer to the Technical Guide for the outdoor unit for the recommended air flow settings for each size condensing unit and matching indoor unit Set the cooling speed per the instructions f...

Page 8: ...ELEC SINGLE STAGE AIR CONDITIONER C 24 Volt Common R 24 Volt Hot Y1 First Stage Compressor Y2 Second Stage Compressor SINGLE STAGE AIR CONDITIONER External Humidistat Optional Open on Humidity Rise Y...

Page 9: ...mpressor Y2 Second Stage Compressor SINGLE STAGE AIR CONDITIONER External Humidistat Optional Open on Humidity Rise Optional 24VAC Electronic Air Cleaner Optional Y1 First Stage Compressor COM 24 Volt...

Page 10: ...must be set to GAS SINGLE STAGE AIR CONDITIONER C 24 Volt Common R 24 Volt Hot Y1 First Stage Compressor Y2 Second Stage Compressor SINGLE STAGE AIR CONDITIONER External Humidistat Optional Open on Hu...

Page 11: ...of the C terminal 24 Volt common is optional when used with batteries Thermostat Installer Setup 0170 System Type must be set to 8 2 Heat 2 Cool Multistage Conventional Connection of the C terminal 24...

Page 12: ...umper to YES if humidistat is to be used ID MODELS TWO STAGE AIR CONDITIONER C 24 Volt Common R 24 Volt Hot Y1 First Stage Compressor Y2 Second Stage Compressor 24VAC Humidifier Optional External Humi...

Page 13: ...lt Hot Y1 Single Stage Compressor VARIABLE SPEED MODULATING FURNACE CONTROL G Fan VARIABLE SPEED MODULATING FURNACE Y Y2 Second or Full Stage Compressor HUM Dehumidification Open on Humidity Rise W Mo...

Page 14: ...YES if humidistat is to be used 24VAC Humidifier Optional External Humidistat Optional Open on Humidity Rise C 24 Volt Common R 24 Volt Hot Y First Stage Compressor Y2 Second Stage Compressor G Fan D...

Page 15: ...optional when used with batteries Thermostat Installer Setup 1 System Type must be set to 6 2 Heat 2 Cool Multistage Conventional COM 24 Volt Common R 24 Volt Hot W1 First Stage Heat W2 Second Stage H...

Page 16: ...on of the C Terminal 24 Volt Common is optional when used with batteries COM 24 Volt Common R 24 Volt Hot W1 First Stage Heat W2 Second Stage Heat Y1 Single Stage Compressor Y Y2 Second or Full Stage...

Page 17: ...n Properties 6 Subcooling temperature TC Saturated Temperature ST Liquid Temp T Add charge if the calculated subcooling temperature TC in Step 6 is lower than the recommended level Remove and recover...

Page 18: ...control includes a TEST input connector that can be used for vari ous testing functions during installation and service Table 2 summa rizes the behavior of the control when the two TEST pins are conne...

Page 19: ...ster signals present Control behavior with system master signals present 2 No response No response 2 Display compressor type TS Ultratech or single stage compressor Ignore LPS Bypass ASCD Reduce timer...

Page 20: ...o be reset when the thermostat is satisfied or when the thermostat is set to SYSTEM OFF and back to HEAT or COOL mode 2 The TEST terminals are shorted for more than two seconds When the soft lockout c...

Page 21: ...s started following a high pressure switch fault the control will start a six hour timer based on accumulated compressor run time If the control senses another opening of the high pressure switch befo...

Page 22: ...ITCH OFM OUTDOOR FAN MOTOR 562158 UWD B 0313 WIRING DIAGRAM S C R FAN MOTOR GND 6 3 5 PLUG 4 2 1 S C R COMPRESSOR USE COPPER CONDUCTORS ONLY 208 230VAC 60 Hz 1 PHASE SUPPLY GRN BRN RED BLK RED BRN BLK...

Page 23: ...UNICATION CONNECTIONS BLU PNK C M M1 M2 R C Y1 Y2 BLU PNK BRN PNK BRN PNK YEL BLK RED GRY AMB SENS HPS LPS WHT WHT CC RED SEE INSTALLATION INSTRUCTIONS FOR LOW VOLTAGE CONNECTIONS BLK RED GRN YEL 3 BL...

Page 24: ...CATION CONNECTIONS BLU PNK C M M1 M2 R C Y1 Y2 BLU PNK BRN PNK BRN PNK YEL BLU YEL BLK RED GRY AMB SENS HPS LPS WHT WHT CC BLU RED SEE INSTALLATION INSTRUCTIONS FOR LOW VOLTAGE CONNECTIONS 2 STAGE SOL...

Page 25: ...f applicable Electrical Line Voltage Outdoor Unit Model Outdoor Unit Serial Filter Thermostat Accessories Filter Location s Connections Per Installation Instructions and Local Codes Gas piping is conn...

Page 26: ...th the owner s manual Explain thermostat use and programming if applicable to owner Cycle Test Operate the unit through several heating cycles if applicable from the thermostat noting and correcting a...

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