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035-15713-003 REV. A (0500)

Unitary Products Group

7

REFRIGERANT LINES (QUICK CONNECT UNITS)

IMPORTANT - 

Do not remove protective caps from cou-

plings until pre-charged lines are routed and ready for final
connection. Protective caps prevent dirt from entering cou-
plings and contaminating system when connected together.

1.

Check size and length of pre-charged refrigerant lines 
before installing.
a.

Check the size of the pre-charged refrigerant lines
to insure that they are correct for the model being
installed.

b.

Check the final routing of the tubing, and insure tub-
ing will be of adequate length, with allowance for
connection at the coil and outdoor unit.

The line set part number, size, and length are shown in the
tabular data sheet. Do not use any line sets other than those
shown.
2.

Copper tubing will work-harden.
a.

The pre-charged tubing should be handled carefully.

b.

Do not bend or work the tubing any more than nec-
essary. (The larger size tubing 3/4" for example, will
work-harden rapidly as it is formed. As the tubing
becomes harder, it is more susceptible to kinking
and damage).

3.

Forming Copper.
a.

No attempt should be made to bend the suction line
in a shorter radius than 12". See Figure 5.

4.

How to dispose of excess tubing.
a.

Tubing may be longer than required. Coil excess
tubing nearer the indoor coil rather than the outdoor
unit.

b.

Excess tubing must be coiled horizontally so the
flow of refrigerant is from top to bottom of the coil
and toward the outdoor unit. Another method is to
form a horizontal “U” large enough to take care of
excess. See Figure 7.

 FIGURE 5 : 

MINIMUM SUCTION LINE FORM

 FIGURE 6 : 

TYPICAL MANUFACTURED HOME APPLICATION

Summary of Contents for 10 Seer

Page 1: ...TATS 4 INDOOR UNITS 4 REFRIGERANT LINE SWEAT FIT 4 INSULATION OF VAPOR LINE 5 RE ASSEMBLING BRAZING AND CLEANING OF JOINT CONNECTIONS 5 REFRIGERANT LINE SUPPORT 5 CHARGING AND LEAK TESTING 5 TOTAL LIN...

Page 2: ...nd in accordance with the recommendations made by the National Board of Fire Underwriters Limitations for the indoor unit coil and appropriate accesso ries must also be observed The outdoor unit must...

Page 3: ...rom the coil can reduce capacity loss due to wind chill effect Provide ample clearance from shrubs to allow adequate air to pass across the outdoor coil without leaves or branches being pulled into th...

Page 4: ...y important when setting up a refrigeration system and need to be followed completely to insure that a strong flexible and leak tight system is obtained The installation of the copper refrigerant tubi...

Page 5: ...r sags occur We recommend four feet between supports If refrigerant lines are to be attached to the home structure care should be taken to eliminate the transmission of vibra tions Attach the refriger...

Page 6: ...t leaks Replace valve cap finger tight then tighten an additional 1 6 of a turn with a wrench using a back up wrench on the valve body OIL TRAPPING When the outdoor unit is above the indoor coil oil t...

Page 7: ...data sheet Do not use any line sets other than those shown 2 Copper tubing will work harden a The pre charged tubing should be handled carefully b Do not bend or work the tubing any more than nec essa...

Page 8: ...oil b Remove plugs and caps from connections c Check that the rubber seals in connection ends are intact d Be sure surfaces are clean e Lubricate the rubber seals with clean refrigerant oil and make c...

Page 9: ...must include a disconnect switch located within sight of the outdoor unit 2 Use the correct size fuse or circuit breaker as listed on the unit rating plate and data sheet If using nonmetallic sheathe...

Page 10: ...he low voltage junction box See Figures 10 11 12 2 Using wire nuts connect the low voltage wiring within the low voltage box 3 A minimum of 19 AWG wire must be used in connecting the low voltage contr...

Page 11: ...035 15713 003 REV A 0500 Unitary Products Group 11 FIGURE 13 DEMAND DEFROST BOARD 14 SEER FIGURE 14 TIME TEMPERATURE DEFROST BOARD 10 12 SEER...

Page 12: ...035 15713 003 REV A 0500 12 Unitary Products Group FIGURE 15 TYPICAL RESIDENTIAL AIR HANDLER FIGURE 16 TYPICAL MANUFACTURED HOUSING INSTALLATION...

Page 13: ...power to the transformer for at least two seconds TIME TEMPERATURE DEFROST The defrost control is a time temp control which includes a field selectable white tap located at board edge time period bet...

Page 14: ...AND DEFROST The test pins labeled speed up and defrost are provided to aid in field servicing of the heat pump See Figure 14 The pins are designed to be temporarily shorted together either by a screwd...

Page 15: ...035 15713 003 REV A 0500 Unitary Products Group 15 FIGURE 18 FLOW DIAGRAM 060 10 SEER FIGURE 19 FLOW DIAGRAM 024 THRU 048 14 SEER...

Page 16: ...er temperature pulls the liquid into the tank cavity and out of circulation within the system All R 22 likes a nice cool place to rest The net effect is that in cooling mode the system is using the wh...

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