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035-15713-003 REV. A (0500)

6

Unitary Products Group

ORIFICE SELECTION (ON SWEAT FIT COILS)

NOTE:  

The proper orifice must be installed in the indoor coil

liquid line connection prior to the connection of the
refrigerant lines.

The orifice shipped with the outdoor unit is based on the
“most  sold” combination, but it may be changed, depending
on the capacity and efficiency of the outdoor unit, elevation
differences, and/or long total line lengths. An additional ori-
fice(s) is shipped with most outdoor units for the most com-
monly required replacement combinations. Other sizes must
be ordered from Source 1 Parts if required.
See the appropriate Tabular Data Sheet for the correct orifice
size and charge adder.

 

If the orifice size matches, nothing fur-

ther is required and the refrigerant lines may be connected
per the outdoor unit instruction. However, if another orifice
should be used, see the coil instruction for details to change
the orifice in the coil.

REFRIGERANT VALVE OPERATION (ON SWEAT 
FIT UNITS)

All models in this series have brass service valves. These
valves are not back seating. Opening or closing valve does
not close service port. Service ports have Schrader Valves for
gauge connections. Use back-up wrench on valve body when
removing cap to open or close the valve. To open, insert hex
wrench into stem and back out counter clockwise until stem
just touches retaining ring. 
Some units may have factory installed 1-1/8" ball valves. To
open the valve, remove the brass valve stem cap, located on
the side of the valve, with an adjustable wrench. Next, turn
the valve stem 1/4 turn CCW (away from unit).
All caps must be replaced to prevent leaks.

Replace valve cap finger tight, then tighten an additional 1/6
of a turn with a wrench, using a back-up wrench on the valve
body.  

OIL TRAPPING

When the outdoor unit is above the indoor coil oil trapping is
necessary. An oil trap should be provided for every 20 feet of
rise.

Check the system for correct charge after all components of
the system have been installed, connected and wired cor-
rectly.
Connect service gauges to low pressure port and discharge
service ports.
Allow unit to operate until system pressures and tempera-
tures have stabilized, making sure that the pressure and tem-
perature align with unit service data. If not, check system
charge and adjust if necessary.

Coil is under 30 to 35 psig (inert gas) pressure.
Each coil has an orifice installed in the fitting
between the liquid line connection and distributor.
The orifice is identified on a label next to the liquid
line connection. 

All outdoor units are shipped with the service valves
in the closed position. After installation of the refrig-
erant and proper evacuation, make sure that all
valves are in the open position and that the caps are
securely tightened before turning ON the electrical
power to the outdoor unit.

If the valve stem is backed out beyond the retaining
ring, system pressure could force the stem out of the
valve body and possibly cause personal injury. In
the event that the retaining ring is missing do not
attempt to open the valve.

Do not under any circumstance connect refrigeration
gauges or refrigerant cylinders to the vapor line ser-
vice valve (large) gauge port. Personal injury could
result if the system is operating in the heating mode.
When checking pressures use the gauge port
located on the liquid service valve and the gauge
port located to the right of the vapor line service
valve, marked low pressure port.

 FIGURE 4 : 

OIL TRAP

Summary of Contents for 10 Seer

Page 1: ...TATS 4 INDOOR UNITS 4 REFRIGERANT LINE SWEAT FIT 4 INSULATION OF VAPOR LINE 5 RE ASSEMBLING BRAZING AND CLEANING OF JOINT CONNECTIONS 5 REFRIGERANT LINE SUPPORT 5 CHARGING AND LEAK TESTING 5 TOTAL LIN...

Page 2: ...nd in accordance with the recommendations made by the National Board of Fire Underwriters Limitations for the indoor unit coil and appropriate accesso ries must also be observed The outdoor unit must...

Page 3: ...rom the coil can reduce capacity loss due to wind chill effect Provide ample clearance from shrubs to allow adequate air to pass across the outdoor coil without leaves or branches being pulled into th...

Page 4: ...y important when setting up a refrigeration system and need to be followed completely to insure that a strong flexible and leak tight system is obtained The installation of the copper refrigerant tubi...

Page 5: ...r sags occur We recommend four feet between supports If refrigerant lines are to be attached to the home structure care should be taken to eliminate the transmission of vibra tions Attach the refriger...

Page 6: ...t leaks Replace valve cap finger tight then tighten an additional 1 6 of a turn with a wrench using a back up wrench on the valve body OIL TRAPPING When the outdoor unit is above the indoor coil oil t...

Page 7: ...data sheet Do not use any line sets other than those shown 2 Copper tubing will work harden a The pre charged tubing should be handled carefully b Do not bend or work the tubing any more than nec essa...

Page 8: ...oil b Remove plugs and caps from connections c Check that the rubber seals in connection ends are intact d Be sure surfaces are clean e Lubricate the rubber seals with clean refrigerant oil and make c...

Page 9: ...must include a disconnect switch located within sight of the outdoor unit 2 Use the correct size fuse or circuit breaker as listed on the unit rating plate and data sheet If using nonmetallic sheathe...

Page 10: ...he low voltage junction box See Figures 10 11 12 2 Using wire nuts connect the low voltage wiring within the low voltage box 3 A minimum of 19 AWG wire must be used in connecting the low voltage contr...

Page 11: ...035 15713 003 REV A 0500 Unitary Products Group 11 FIGURE 13 DEMAND DEFROST BOARD 14 SEER FIGURE 14 TIME TEMPERATURE DEFROST BOARD 10 12 SEER...

Page 12: ...035 15713 003 REV A 0500 12 Unitary Products Group FIGURE 15 TYPICAL RESIDENTIAL AIR HANDLER FIGURE 16 TYPICAL MANUFACTURED HOUSING INSTALLATION...

Page 13: ...power to the transformer for at least two seconds TIME TEMPERATURE DEFROST The defrost control is a time temp control which includes a field selectable white tap located at board edge time period bet...

Page 14: ...AND DEFROST The test pins labeled speed up and defrost are provided to aid in field servicing of the heat pump See Figure 14 The pins are designed to be temporarily shorted together either by a screwd...

Page 15: ...035 15713 003 REV A 0500 Unitary Products Group 15 FIGURE 18 FLOW DIAGRAM 060 10 SEER FIGURE 19 FLOW DIAGRAM 024 THRU 048 14 SEER...

Page 16: ...er temperature pulls the liquid into the tank cavity and out of circulation within the system All R 22 likes a nice cool place to rest The net effect is that in cooling mode the system is using the wh...

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