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035-15713-003 REV. A (0500)

4

Unitary Products Group

INSTALLATION

OUTDOOR UNIT

After the site has been selected, a solid base pad that will not
shift or settle should be provided. The base pad should not
come in contact with the foundation or side of the structure
because sound may be transmitted to the residence. The top
of the pad should be at least two inches above grade to give
sufficient height for defrost ice build up during freezing winter
temperatures. See Figure 2. The pad should be located far
enough away from the structure so the outdoor unit is not
closer than its minimum distances. See Figure 1. set the out-
door unit upon the pad with care to avoid damage.

DISCHARGE LINE FILTER-DRIER

The 10, 12, and 14 SEER heat pumps have a solid core filter-
drier located in the discharge line. Due to its location in the
refrigerant circuit it uses a unique oversized capacity drier
with a high temperature binder.

NOTE:  

Replacement of the discharge line drier must be the

exact same as marked on the original factory drier.
See Source 1 for O.E.M. replacement drier.

OUTDOOR THERMOSTATS

An outdoor thermostat may be used with this heat pump sys-
tem. 

(All installations of this heat pump in Manufac-

tured Homes built per HUD standards SHALL have
an outdoor thermostat installed at the time of
installation by the installer. In accordance with
HUD std. 3280.714 (a) (1) (ii). Outdoor thermostat,
Part number 3024-6881/D shall be used and should
be ordered at your nearest UPG Parts Source)

.

 See

last page of these instructions. Select the proper location for
mounting the outdoor thermostat (see instructions packed
with outdoor thermostat).

INDOOR UNITS

Install the indoor coil in the furnace or air handler according
to the installation instructions packed with each component.

REFRIGERANT LINE (SWEAT FIT)

The following steps are very important when setting up a
refrigeration system and need to be followed completely to
insure that a strong, flexible and leak tight system is obtained.
The installation of the copper refrigerant tubing must be done
with care to obtain reliable, trouble-free operation.
1.

Selection of proper refrigerant tubing grade and size.

2.

Refrigerant line routing, cutting and fitting.

3.

Insulating the vapor line.

4.

Connecting the refrigerant lines to the indoor coil and 
outdoor unit.

5.

Proper preparation of joint connections.

6.

Reassembling, cleaning and brazing the joint connec-
tions.

7.

Pressure leak test all joints.

8.

Evacuate refrigerant lines and indoor coil.

9.

Charging refrigeration system (See Tabular Data Sheet if 
the line length is other than 15 feet).

Use only ACR grade copper tubing and keep ends sealed
until joints are made.
The correct diameters of the refrigerant lines are listed in the
Tabular Data Sheet.
For best performance, select routing of refrigerant lines for
minimum distance and fewest number of bends.
Determine the path that the refrigerant lines will follow.
Starting at either the indoor coil or the outdoor unit refrigerant
line connections, carefully measure, cut, de-burr and fit cop-
per refrigerant lines along the path previously determined.

NOTE:  

If it is necessary for bends to be formed in the vapor

line, the radius should not be less than 12 inches.

Cut ends of the copper tubing square.
Remove all burrs from tubing with a reamer, file or de-burring
tool.
Whether the indoor coil is above or below the outdoor unit,
the vapor line should not be sloped for heat pump installa-
tions.

 FIGURE 2 : 

SNOW AND ICE CONSIDERATIONS

Do not remove the protective caps or plugs from the
unit refrigerant connections until the refrigerant lines
are run and ready for final connection. If this proce-
dure is not observed, dirt and other particles will get
into the system and plug various orifices and small
tubes.

Failure to do so or using a substitute drier or a gran-
ular type may result in damage to the equipment.

Summary of Contents for 10 Seer

Page 1: ...TATS 4 INDOOR UNITS 4 REFRIGERANT LINE SWEAT FIT 4 INSULATION OF VAPOR LINE 5 RE ASSEMBLING BRAZING AND CLEANING OF JOINT CONNECTIONS 5 REFRIGERANT LINE SUPPORT 5 CHARGING AND LEAK TESTING 5 TOTAL LIN...

Page 2: ...nd in accordance with the recommendations made by the National Board of Fire Underwriters Limitations for the indoor unit coil and appropriate accesso ries must also be observed The outdoor unit must...

Page 3: ...rom the coil can reduce capacity loss due to wind chill effect Provide ample clearance from shrubs to allow adequate air to pass across the outdoor coil without leaves or branches being pulled into th...

Page 4: ...y important when setting up a refrigeration system and need to be followed completely to insure that a strong flexible and leak tight system is obtained The installation of the copper refrigerant tubi...

Page 5: ...r sags occur We recommend four feet between supports If refrigerant lines are to be attached to the home structure care should be taken to eliminate the transmission of vibra tions Attach the refriger...

Page 6: ...t leaks Replace valve cap finger tight then tighten an additional 1 6 of a turn with a wrench using a back up wrench on the valve body OIL TRAPPING When the outdoor unit is above the indoor coil oil t...

Page 7: ...data sheet Do not use any line sets other than those shown 2 Copper tubing will work harden a The pre charged tubing should be handled carefully b Do not bend or work the tubing any more than nec essa...

Page 8: ...oil b Remove plugs and caps from connections c Check that the rubber seals in connection ends are intact d Be sure surfaces are clean e Lubricate the rubber seals with clean refrigerant oil and make c...

Page 9: ...must include a disconnect switch located within sight of the outdoor unit 2 Use the correct size fuse or circuit breaker as listed on the unit rating plate and data sheet If using nonmetallic sheathe...

Page 10: ...he low voltage junction box See Figures 10 11 12 2 Using wire nuts connect the low voltage wiring within the low voltage box 3 A minimum of 19 AWG wire must be used in connecting the low voltage contr...

Page 11: ...035 15713 003 REV A 0500 Unitary Products Group 11 FIGURE 13 DEMAND DEFROST BOARD 14 SEER FIGURE 14 TIME TEMPERATURE DEFROST BOARD 10 12 SEER...

Page 12: ...035 15713 003 REV A 0500 12 Unitary Products Group FIGURE 15 TYPICAL RESIDENTIAL AIR HANDLER FIGURE 16 TYPICAL MANUFACTURED HOUSING INSTALLATION...

Page 13: ...power to the transformer for at least two seconds TIME TEMPERATURE DEFROST The defrost control is a time temp control which includes a field selectable white tap located at board edge time period bet...

Page 14: ...AND DEFROST The test pins labeled speed up and defrost are provided to aid in field servicing of the heat pump See Figure 14 The pins are designed to be temporarily shorted together either by a screwd...

Page 15: ...035 15713 003 REV A 0500 Unitary Products Group 15 FIGURE 18 FLOW DIAGRAM 060 10 SEER FIGURE 19 FLOW DIAGRAM 024 THRU 048 14 SEER...

Page 16: ...er temperature pulls the liquid into the tank cavity and out of circulation within the system All R 22 likes a nice cool place to rest The net effect is that in cooling mode the system is using the wh...

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