YOKOGAWA YPP6060 Instruction Manual Download Page 3

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Model YPP6060 Dual-Input Process Meter

Instruction Manual

Table of Contents

INTRODUCTION ------------------------------------------------------------ 6

ORDERING INFORMATION --------------------------------------------- 7

SPECIFICATIONS ---------------------------------------------------------- 8

General ------------------------------------------------------------------------------- 8

Dual Process Input ------------------------------------------------------------- 10

Relays ------------------------------------------------------------------------------ 11

Isolated 4-20 mA Transmitter Output ------------------------------------ 12

Modbus® RTU Serial Communications --------------------------------- 13

YPPA1044 Digital Input & Output Expansion Module -------------- 13

COMPLIANCE INFORMATION ---------------------------------------- 14

Safety ------------------------------------------------------------------------------- 14

Electromagnetic Compatibility --------------------------------------------- 14

SAFETY INFORMATION ------------------------------------------------ 15

INSTALLATION ------------------------------------------------------------ 16

Unpacking ------------------------------------------------------------------------- 16

Panel Mounting Instructions ------------------------------------------------ 16

Configuration for 12 or 24 VDC Power Option ------------------------ 17

Transmitter Supply Voltage Selection (P+, P-) ----------------------- 18

Connections ---------------------------------------------------------------------- 18

Connectors Labeling --------------------------------------------------------- 19

Power Connections ---------------------------------------------------------- 19

Signal Connections ---------------------------------------------------------- 20

Modbus RTU Serial Communications ----------------------------------- 21

Relay Connections ----------------------------------------------------------- 21

Switching Inductive Loads -------------------------------------------------- 22

F4 Digital Input Connections ----------------------------------------------- 23

4-20 mA Output Connections ---------------------------------------------- 23

Analog Output Transmitter Power Supply ------------------------------ 23

External Relays & Digital I/O Connections ----------------------------- 24

Interlock Relay Feature ----------------------------------------------------- 25

SETUP AND PROGRAMMING ---------------------------------------- 26

Front Panel Buttons and Status LED Indicators --------------------- 27

Display Functions & Messages -------------------------------------------- 28

Main Menu ------------------------------------------------------------------------ 33

Setting Numeric Values ------------------------------------------------------ 34

Reset Menu (

reset

) ------------------------------------------------------------ 34

Summary of Contents for YPP6060

Page 1: ...Inputs NEMA 4X IP65 Front Universal 85 265 VAC or 12 24 VDC Input Power Models Large Dual Line 6 Digit Display 0 60 0 46 Isolated 24 VDC 200 mA Transmitter Power Supply Programmable Display Function Keys 32 Point Square Root or Exponential Linearization Multi Pump Alternation Control 2 or 4 Relays Isolated 4 20 mA Output Options External 4 Relay Digital I O Expansion Modules USB RS 232 RS 485 Seri...

Page 2: ... malfunctioning could result in personal injury or property loss Anyone using this product for such applications does so at his her own risk Yokogawa Corporation of America shall not be held liable for damages resulting from such improper use Limited Warranty Yokogawa Corporation of America warrants this product against defects in material or workmanship for the specified period under Specificatio...

Page 3: ...nel Mounting Instructions 16 Configuration for 12 or 24 VDC Power Option 17 Transmitter Supply Voltage Selection P P 18 Connections 18 Connectors Labeling 19 Power Connections 19 Signal Connections 20 Modbus RTU Serial Communications 21 Relay Connections 21 Switching Inductive Loads 22 F4 Digital Input Connections 23 4 20 mA Output Connections 23 Analog Output Transmitter Power Supply 23 External ...

Page 4: ...nit 44 Setting the Relay Operation relay 45 Setting the Relay Assignment asSign 46 Setting the Relay Action 47 Programming Set and Reset Points 48 Setting Fail Safe Operation 48 Programming Time Delay 48 Relay Action for Loss of 4 20 mA Input Loop Break 48 Relay and Alarm Operation Diagrams 49 High Alarm Operation Set Reset 49 Low Alarm Operation Set Reset 50 High Alarm with Fail Safe Operation Se...

Page 5: ...lter Bypass bypass 71 Modbus RTU Serial Communications serial 72 Select Menu SElect 72 Signal Input Conditioning Functn 74 Low Flow Cutoff CutofF 76 Analog Output Programming AoutPr 76 Programmable Function Keys User Menu user 78 Tare tare A tare B 80 Internal Calibration ICAL 80 Meter Copy Function Copy 83 METER OPERATION 85 Front Panel Buttons Operation 85 Function Keys Operation 85 F4 Operation...

Page 6: ...pose easy to use digital dual input process meter ideal for level flow rate temperature transmitter or pressure transmitter applications It accepts current and voltage signals e g 4 20 mA 0 10 V Various math functions may be applied to the inputs including addition difference absolute difference average weighted average multiplication division minimum maximum draw ratio and concentration This is i...

Page 7: ... 7H3 4 20 mA output YPP6060 6H4 YPP6060 7H4 4 relays YPP6060 6H5 YPP6060 7H5 2 relays 4 20 mA output YPP6060 6H7 YPP6060 7H7 4 relays 4 20 mA output Accessories Model Description YPPA1002 DIN rail mounting kit for two expansion modules YPPA1004 4 SPST Form A relays YPPA1044 4 digital inputs 4 digital outputs 2 may be connected YPPA1200 Meter copy cable YPPA1232 RS 232 serial adapter YPPA1485 RS 48...

Page 8: ...w engineering units or be off with no display PROGRAMMING METHODS Four front panel buttons digital inputs PC and PROPLUS software Modbus registers or cloning using Copy function NOISE FILTER Programmable from 2 to 199 0 will disable filter FILTER BYPASS Programmable from 0 1 to 99 9 of calibrated span RECALIBRATION All ranges are calibrated at the factory Recalibration is recommended at least ever...

Page 9: ...ory II Local level with smaller transient overvoltages than Installation Overvoltage Category III ENVIRONMENTAL Operating temperature range 40 to 65 C Storage temperature range 40 to 85 C Relative humidity 0 to 90 non condensing CONNECTIONS Removable screw terminal blocks accept 12 to 22 AWG wire RJ45 for external relays digital I O and serial communication adapters ENCLOSURE 1 8 DIN high impact p...

Page 10: ...onstant can be any value from 0 00001 to 999999 If the value is less than 1 it will have the same effect as a divider For example the average could also be derived by using A B F where F 0 500 SEQUENCE OF OPERATIONS FOR INPUT PROGRAMMING 1 Select Input for A and B 2 Set up the engineering units for A B and C 3 Set up decimal point for A B and C 4 Scale A B 5 Set up the displays for A B or C 6 Sele...

Page 11: ...matically after fault is removed F4 DIGITAL INPUT CONTACTS 3 3 VDC on contact Connect normally open contacts across F4 to COM F4 DIGITAL INPUT LOGIC LEVELS Logic High 3 to 5 VDC Logic Low 0 to 1 25 VDC Relays RATING 2 or 4 SPDT Form C internal and or 4 SPST Form A external rated 3 A 30 VDC and 125 250 VAC resistive load 1 14 HP 50 W 125 250 VAC for inductive loads NOISE SUPPRESSION Noise suppressi...

Page 12: ...the meter relays will reflect the state of the input to the meter Isolated 4 20 mA Transmitter Output OUTPUT SOURCE Process channel A B or C max or min for channel A B or highest or lowest max or min of A and B set points 1 8 Modbus input or manual control mode SCALING RANGE 1 000 to 23 000 mA for any display range CALIBRATION Factory calibrated 4 000 to 20 000 4 20 mA output ANALOG OUT PROGRAMMIN...

Page 13: ...e PROPLUS Modbus Register Tables located at www yokogawa usa com for details YPPA1044 Digital Input Output Expansion Module CHANNELS 4 digital inputs 4 digital outputs per module SYSTEM Up to 2 modules for a total of 8 inputs 8 outputs DIGITAL INPUT LOGIC HIGH 3 to 5 VDC DIGITAL INPUT LOGIC LOW 0 to 1 25 VDC DIGITAL OUTPUT LOGIC HIGH 3 1 to 3 3 VDC DIGITAL OUTPUT LOGIC LOW 0 to 0 4 VDC SOURCE CURR...

Page 14: ...Emissions Class A AC Mains Conducted Emissions Class A IMMUNITY EN 61326 1 2006 Measurement control and laboratory equipment EN 61000 6 2 2005 EMC heavy industrial generic immunity standard RFI Amplitude Modulated 80 1000 MHz 10 V m 80 AM 1 kHz 1 4 2 0 GHz 3 V m 80 AM 1 kHz 2 0 2 7 GHz 1 V m 80 AM 1 kHz Electrical Fast Transients 2kV AC mains 1kV other Electrostatic Discharge 4kV contact 8kV air R...

Page 15: ...ntry representing installations designed to optimize EMC performance Declaration of Conformity available at www yokogawa usa com SAFETY INFORMATION CAUTION Read complete instructions prior to installation and operation of the meter WARNING Risk of electric shock or personal injury WARNING Hazardous voltages exist within enclosure Installation and service should be performed only by trained service...

Page 16: ...t least 6 0 152 mm behind the panel for wiring Panel thickness 0 04 0 25 1 0 mm 6 4 mm Recommended minimum panel thickness to maintain Type 4X rating 0 06 1 5 mm steel panel 0 16 4 1 mm plastic panel Remove the two mounting brackets provided with the meter back off the two screws so that there is 6 4 mm or less through the bracket Slide the bracket toward the front of the case and remove Insert me...

Page 17: ...ion Meters equipped with the 12 24 VDC power option are shipped from the factory ready to operate from 24 VDC To configure the meter for 12 VDC power 1 Remove all the connectors 2 Unscrew the back cover 3 Slide the back cover about 1 inch 4 Configure the J9 jumper located behind the power connector for 12 V as shown below MAIN BOARD 24 VDC 12 VDC POWER J9 12 V 24 V J9 CONFIGURATION Factory Default...

Page 18: ...3 Slide out the back cover by about 1 inch 4 Configure the J4 jumper located behind the input signal connector for the desired excitation voltage as shown MAIN BOARD INPUT SIGNAL J4 5 V 10 V 24 V J4 CONFIGURATION Factory Default P P mA COM V Figure 4 Transmitter Supply Voltage Selection Connections All connections are made to removable screw terminal connectors located at the rear of the meter Use...

Page 19: ...xpansion modules cables or meters to the RJ45 M LINK connector Otherwise damage will occur to the equipment and the meter Figure 5 Connector Labeling for Fully Loaded YPP6060 Power Connections Power connections are made to a two terminal connector labeled POWER on Figure 5 The meter will operate regardless of DC polarity connection The and symbols are only a suggested wiring convention AC or DC PO...

Page 20: ...are no switches or jumpers to set up for current and voltage inputs Setup and programming is performed through the front panel buttons Figure 7 Transmitters Powered by Internal Supply Figure 8 Transmitter Powered by Ext Supply or Self Powered The current input is protected against current overload by a resettable fuse The display may or may not show a fault condition depending on the nature of the...

Page 21: ...ll expansion modules e g external relays digital I O Use the YPPAA1200 meter copy cable for meter to meter interfacing for cloning purposes i e copying settings from one meter to other meters Relay Connections Relay connections are made to two six terminal connectors labeled RELAY1 RELAY4 on Figure 5 Each relay s C terminal is common only to the normally open NO and normally closed NC contacts of ...

Page 22: ...Figure 11 AC and DC Loads Protection Choose R and C as follows R 0 5 to 1 Ω for each volt across the contacts C 0 5 to 1 µF for each amp through closed contacts Notes 1 Use capacitors rated for 250 VAC 2 RC networks may affect load release time of solenoid loads Check to confirm proper operation 3 Install the RC network at the meter s relay screw terminals An RC network may also be installed acros...

Page 23: ...ctor terminals labeled MA OUT The 4 20 mA output may be powered internally or from an external power supply 12 35 VDC Power Supply 4 20 mA Input Meter R I I 1 3 2 RELAY1 3 2 1 24 V 4 20 mA Input Remote Display Chart Recorder Etc R I I MA OUT 1 3 2 RELAY1 3 2 1 24 V MA OUT Figure 14 4 20 mA Output Connections Analog Output Transmitter Power Supply The internal 24 VDC power supply powering the analo...

Page 24: ...y are used to connect additional modules to the system Note The jumper located between the RJ45 connectors of the YPPA1044 must be removed on the second digital I O module in order for the system to recognize it as module 2 Warning Do not connect or disconnect the expansion modules with the power on More detailed instructions are provided with each optional expansion module Figure 15 Expansion Mod...

Page 25: ...ntact s are wired to digital input s and trigger the interlock relay This feature is enabled by configuring the relay and relative digital input s see page 62 In one example dry interlock contacts are connected in series to one digital input which will be used to force on energize the assigned interlock power relay when all interlock contacts are closed safe The interlock relay front panel LED fla...

Page 26: ... in milliamps and volts depending on the input selection The calibration equipment is certified to NIST standards Overview There are no jumpers to set for the meter input selection Setup and programming is done through the front panel buttons After power and input signal connections have been completed and verified apply power to the meter ...

Page 27: ...enabled when relay expansion module installed Note LEDs for relays in manual mode flash with the M LED every 10 seconds Press the Menu button to enter or exit the Programming Mode at any time Press the Right arrow button to move to the next digit during digit or decimal point programming Press or hold the Up arrow button to scroll through the menus decimal point or to increment the value of a digi...

Page 28: ...ntrol Enter Control menu Auto Automatic Press Enter to set meter for automatic operation mAn Manual Press Enter to manually control relays or analog output operation setup Setup Enter Setup menu input Input Enter Input selection menu Ch A Input Set input type for channel A Ch B Input Set input type for channel B mA 4 20 mA Set meter for 4 20 mA input volt 0 10 VDC Set meter for 10 VDC input unit U...

Page 29: ...ay Press Enter to assign the big display parameter default Ch A Little Little display Press Enter to assign the little display parameter default Ch B D Ch A Display Ch A Assign display to channel A D Ch B Display Ch B Assign display to channel B D Ch C Display Ch C Assign display to channel C math D Ab Display AB Alternate display of channel A B D AC Display AC Alternate display of channel A C D B...

Page 30: ...ss no tare A nt G Display A net and gross Alternate display of channel A net tare and gross no tare B Gros Display B gross Display input channel B gross no tare B nt G Display B net and gross Alternate display of channel B net tare and gross no tare m bus Display Modbus Display Modbus input register d Inty Display intensity Set display intensity level from 1 to 8 RELaY Relay Enter the Relay menu A...

Page 31: ... Delay menu DLY 1 Delay 1 Enter relay 1 time delay setup On 1 On 1 Set relay 1 On time delay OFF 1 Off 1 Set relay 1 Off time delay DLY 2 Delay 2 Enter relays 2 8 time delay setup break Loop break Set relay condition if loop break detected ignore Ignore Ignore loop break condition Processed as a low signal condition On On Relay goes to alarm condition when loop break detected Off Off Relay goes to...

Page 32: ...truction Manual 32 Display Parameter Action Setting Description Pass 3 Password 3 Set or enter Password 3 unloc Unlocked Program password to lock meter locd Locked Enter password to unlock meter 999999 99999 Flashing Over under range condition ...

Page 33: ...ress Menu button to enter Programming Mode then press the Up arrow button to scroll main menu Press Menu at any time to exit and return to Run Mode Changes made to settings prior to pressing Enter are not saved Changes to the settings are saved to memory only after pressing Enter The display moves to the next menu every time a setting is accepted by pressing Enter ...

Page 34: ...ing peak or valley reached by the process both may be reset at the same time by selecting reset high low rst HL The tare value used to zero the display may be reset by selecting reset tare rst tr Control Menu Contrl The Control menu is used to control the 4 20 mA analog output and the relays manually ignoring the input Each relay and analog output can be programmed independently for manual control...

Page 35: ... Input signal the meter will accept for channel A and channel B 2 Decimal point position for A B and C 3 Units for A B and C 4 Program the meter using the Scale or Calibrate functions 5 Display parameter and intensity 6 Relay assignment and operation 7 4 20 mA analog output scaling Press the Menu button to exit at any time ...

Page 36: ... 10 to 10 VDC Select voltage input to accept 0 5 1 5 0 10 or 10 VDC signals Channel C is the Math Function calculation which is set up in the Advanced Features menu Setting the Decimal Point dEc pt The decimal point may be set with up to five decimal places or with no decimal point at all Pressing the Right arrow moves the decimal point one place to the right until no decimal point is displayed an...

Page 37: ...a calibrator or a flowmeter The Program menu contains the Scale and the Calibrate menus for channels A B The process inputs may be calibrated or scaled to any display value within the range of the meter Note The Scale and Calibrate functions are exclusive of each other The meter uses the last function programmed Only one of these methods can be employed at a time The Scale and Calibrate functions ...

Page 38: ... also be programmed using the PC based PROPLUS software available for free download at www yokogawa usa com Data logging for one meter at the time is available with PROPLUS software More advanced data acquisition may be accomplished by using any Modbus RTU compliant software In order to program the meter using a computer the meter must be connected using a USB RS 232 or RS 485 serial adapter see O...

Page 39: ...program numeric values see Setting Numeric Values page 34 Error Message Error An error message indicates that the calibration or scaling process was not successful After the error message is displayed the meter reverts to input 2 during calibration or scaling and to input 1 during internal calibration allowing the appropriate input signal to be applied or programmed ...

Page 40: ...ut 1 and input 2 signals required to complete the calibration or scaling of the meter Input Range Input 1 Input 2 Span 4 20 mA 0 15 mA 10 VDC 0 10 VDC Calibrating the Meter with External Source To scale the meter without a signal source refer to Scaling the Meter without a Signal Source page 38 Warm up the meter for at least 15 minutes before performing calibration to ensure specified accuracy The...

Page 41: ...Model YPP6060 Dual Input Process Meter Instruction Manual 41 Calibrating the Meter for Channel A CAL A Calibrating the Meter for Channel B CAL B ...

Page 42: ... values for each channel 9 Modbus input The small display Little can be programmed to display 1 Process value Ch A 2 Process value Ch B 3 Process value Ch C 4 Toggle between Ch A Ch B Ch A Ch C Ch B Ch C and Ch A Ch B Ch C 5 Toggle between Channel units 6 Channel gross value no tare or toggle net tare and gross values 7 Relay set points 8 Max min values for each channel 9 Engineering units or cust...

Page 43: ...ming and skip the rest of the setup menu The displays can be set up to read channels A B or C toggle between A B B C A C A B C toggle between channels A B or C units the max min of any of the channels including the math channel C set points gross without tare or net with tare gross values of channel A or B or the Modbus input In addition to the parameters ...

Page 44: ...special non ASCII character used The letters m and w use two 7 segment LEDs each when selected the characters to the right are shifted one position See the flow chart on page 43 to access the display units menu Units are edited for each applicable channel from within the Setup menu Press and hold up arrow to auto scroll the characters in the display Display Character Display Character 0 0 k K 1 1 ...

Page 45: ...bus 2 Relay action a Automatic reset only non latching b Automatic manual reset at any time non latching c Latching manual reset only d Latching with Clear manual reset only after alarm condition has cleared e Pump alternation control automatic reset only f Sampling the relay is activated for a user specified time g Off relay state controlled by Interlock feature 3 Set point 4 Reset point 5 Fail s...

Page 46: ...Model YPP6060 Dual Input Process Meter Instruction Manual 46 Setting the Relay Assignment asSign ...

Page 47: ...latching 3 Latching manual reset only at any time 4 Latching with Clear manual reset only after alarm condition has cleared 5 Pump alternation control automatic reset only 6 Sampling the relay is activated for a user specified time 7 Off relay state controlled by Interlock feature The following graphic shows relay 1 action setup relay 2 8 are set up in a similar fashion From Relay 1 Menu Latch Act...

Page 48: ...arm condition exists The fail safe operation is set independently for each relay Select on to enable or select off to disable fail safe operation Programming Time Delay The On and Off time delays may be programmed for each relay between 0 and 999 9 seconds The relays will transfer only after the condition has been maintained for the corresponding time delay The On time delay is associated with the...

Page 49: ...et Relay LED Input Automatic non latching energized de energized off on Relay LED Automatic or Manual non latching ACK pressed Relay LED Manual latching ACK pressed Relay LED Manual only after passing below Reset latching with clear ACK pressed Set Reset For Manual reset mode ACK can be pressed anytime to turn off relay To detect a new alarm condition the signal must go below the set point and the...

Page 50: ...off Relay LED Automatic or Manual non latching ACK pressed Relay LED Manual latching ACK pressed Relay LED ACK pressed Automatic non latching Manual only after passing above Reset latching with clear For Manual reset mode ACK can be pressed anytime to turn off relay For relay to turn back on signal must go above set point and then go below it ...

Page 51: ...c non latching energized de energized off on Relay LED Automatic or Manual non latching ACK pressed Relay LED Manual latching ACK pressed Relay LED Manual only after passing below Reset latching with clear ACK pressed Set Reset Note Relay coil is energized in non alarm condition In case of power failure relay will go to alarm state ...

Page 52: ... Automatic non latching de energized energized on off Relay LED Automatic or Manual non latching ACK pressed Relay LED Manual latching ACK pressed Relay LED Manual only after passing above Reset latching with clear ACK pressed Note Relay coil is energized in non alarm condition In case of power failure relay will go to alarm state ...

Page 53: ...Pump 1 Relay1 Set Relay2 Reset Relay2 Set Relay1 Set Relay2 Set Input de energized energized Relay1 Set Relay2 Set Relay1 Relay2 Reset LEDs indicate the relay status Input Input Relay1 Reset Relay2 Reset Relay1 Reset Pump 2 Pump 1 Pump 2 Pump 1 Pump 2 de energized energized de energized energized ...

Page 54: ...mple Time Sample Time When the signal crosses the set point the relay trips and the sample time starts After the sample time has elapsed the relay resets The cycle repeats every time the set point is crossed going up for high alarms and going down for low alarms The sample time can be programmed between 0 1 and 5999 9 seconds ...

Page 55: ...a high alarm relay Relay LED Input Loop Break Ignore de energized energized off on Relay LED Loop Break Off Relay LED Loop Break On Set Reset When the meter detects a break in the 4 20 mA loop the relay will go to one of the following selected actions 1 Turn On Go to alarm condition 2 Turn Off Go to non alarm condition 3 Ignore Processed as a low signal condition ...

Page 56: ...LED When the signal crosses the set point the On time delay timer starts and the relay trips when the time delay has elapsed If the signal drops below the set point high alarm before the time delay has elapsed the On time delay timer resets and the relay does not change state The same principle applies to the Off time delay Note If Automatic or Manual A mAn reset mode is selected the LED follows t...

Page 57: ...d 3 Sampling Based on Time 4 Pump Alternation Control for up to 8 Pumps Relays Auto Initialization When power is applied to the meter the front panel LEDs and alarm relays will reflect the state of the input to the meter The following table indicates how the alarm LEDs and relays will react on power up based on the set and reset points Alarm HI or LO Alarm Set Point Reset Point Power Up Reading Re...

Page 58: ...ently for latching and non latching relays For non latching relays the LED is always off during normal condition and always on during alarm condition regardless of the state of the relay e g Relay acknowledged after alarm condition For latching relays the alarm LEDs reflect the status of the relays regardless of the alarm condition The following tables illustrate how the alarm LEDs function in rel...

Page 59: ...arm On On Normal Off Off Next Alarm On On Ack On Off Normal Off Off In this application the meter is set up for automatic and manual reset at any time non latching relay The LED and the relay automatically reset when the meter returns to the normal condition The next time an alarm occurs the operator acknowledges the alarm manually while the alarm condition still exists This causes the relay to re...

Page 60: ...and the relay go off Notice that the LED remains on even after the meter returns to the normal condition This is because for latching relays the alarm LED reflects the status of the relay regardless of the alarm condition Acknowledging Relays There are two ways to acknowledge relays programmed for manual reset via the programmable front panel function keys F1 F3 Default F3 assigned to ACK and remo...

Page 61: ...l pump trigger 3 4 000 9 000 Controls low alarm 4 40 000 29 000 Controls high alarm Pump Alternation Operation 1 Pump 1 turns on when level reaches 30 000 when level drops below 10 000 pump 1 turns off 2 The next time level reaches 30 000 pump 2 turns on when level drops below 10 000 pump 2 turns off 3 If the level doesn t reach 35 000 pump 1 and pump 2 will be operating alternately 4 If pump 1 ca...

Page 62: ...er F On 1 dI 1 dI 1 user 3 Connect a switch or dry contact between the 5V terminal and the corresponding digital input dI 1 to dI 4 terminal 1 2 3 4 5 6 5 I1 I2 I3 I4 O1 7 8 O2 O3 9 10 O4 G DI 1 4 DO 1 4 5 VDC GND SW2 SW1 Interlock Relay Operation Example Relays 1 2 are configured to energize their front panel LEDs are off when SW1 SW2 switches above are closed If the contacts to these digital inp...

Page 63: ...No equipment is needed to scale the analog output simply program the display values to the corresponding mA output signal The Analog Output menu is used to program the 4 20 mA output based on display values Aout setup dis 1 Aout 004 000 dis 1 dis 2 Aout 020 000 dis 2 Out 1 Aout 04 000 Out 1 Out 2 Aout 20 000 Out 2 For instructions on how to program numeric values see Setting Numeric Values page 34...

Page 64: ...et reset points Pass 3 Restricts all programming function keys and digital inputs Protecting or Locking the Meter Enter the Password menu and program a six digit password For instructions on how to program numeric values see Setting Numeric Values page 34 Pass 1 Pass Pass 3 Pass Pass 2 Pass 000000 Pass 1 600000 Pass 1 Locd Pass 1 Run Mode Record the password for future reference If appropriate it ...

Page 65: ...correct password twice as shown below The meter is now unprotected until a new password is entered Locd 000000 Locd 600000 Locd unLoc Locd reset 20 000 mA Run Mode Pass Enter Password unLoc Pass 1 If the correct six digit password is entered the meter displays the message unLoc unlocked and the protection is disabled until a new password is programmed If the password entered is incorrect the meter...

Page 66: ...ction Manual 66 Advanced Features Menu To simplify the setup process functions not needed for most applications are located in the Advanced Features menu Press and hold the Menu button for three seconds to access the advanced features of the meter ...

Page 67: ...D or meter address Baud Baud rate Select baud rate Tr dLY Transmit delay Set transmit delay for serial communication Parity Parity Select parity Even Odd or None with 1 or 2 stop bits t byt Time byte Set byte to byte timeout SelEct Select Enter the Select menu function cutoff out Functn Signal input conditioning Select linear square root programmable exponent or round horizontal tank function Ch A...

Page 68: ...Lo ab Min of A or B C Low value of channel A or B P F Drauw Draw Channel C A B 1 F uwAvg Weighted average Channel C B A F A ratio Ratio Channel C A B F Concen Concentration Channel C A A B F Const Constant Constant used in channel C math adder Adder Addition constant used in channel C math calculations factor Factor Multiplication constant used in channel C math calculations CutofF Cutoff Set low ...

Page 69: ...f expansion modules are connected dO 1 Digital output 1 Assign digital output 1 8 if expansion modules are connected ICal Internal calibration Enter internal calibration used for recalibrating the meter with a calibrated signal source Ch A Channel A Perform calibration on channel A Ch b Channel B Perform calibration on channel B C CAL Current calibration Calibrate 4 20 mA current input internal re...

Page 70: ...play The noise filter averages the input signal over a certain period The filter level determines the length of time over which the signal is averaged The filter level can be set between 2 and 199 The higher the filter level the longer the averaging time and so the longer it takes the display to settle to its final value Setting the filter level to zero disables the filter function ...

Page 71: ...variations in the signal are filtered out but large abrupt changes in the input signal are displayed immediately The bypass value determines the minimum amount of signal change to be displayed immediately All signal changes smaller than the bypass value are filtered or averaged by the meter The noise filter bypass may be set between 0 1 and 99 9 of full scale ...

Page 72: ... Register Tables located at www yokogawa usa com for details baud Serial SlavId Serial tr dly Serial serial t byt Serial Parity Serial When using more than one meter in a multi drop mode each meter must be provided with its own unique address The meter address Slave ID may be programmed between 1 and 247 The transmit delay may be set between 0 and 199 ms The parity can be set to even odd or none w...

Page 73: ...Model YPP6060 Dual Input Process Meter Instruction Manual 73 ...

Page 74: ...essure transmitter The flow rate is proportional to the square root of the differential pressure Scale the meter so that the low input signal e g 4 mA is equal to zero flow and the high input signal e g 20 mA is equal to the maximum flow Programmable Exponent Linearization Prog E The programmable exponent function is used to calculate open channel flow measured with a level transmitter in weirs an...

Page 75: ...nent Round Horizontal Tank Linearization rHt This function is used to calculate volume in a round horizontal tank with flat ends The volume is calculated based on the diameter and length of the tank The tank s dimensions can be entered in inches or centimeters the meter automatically calculates the volume in gallons or liters After entering the dimensions complete the scaling process with the disp...

Page 76: ...e programmed so that the often unsteady output from a differential pressure transmitter at low flow rates always displays zero on the meter The cutoff value may be programmed from 0 to 999999 The meter will display zero below the cutoff value Programming the cutoff value to zero disables the cutoff feature Analog Output Programming AoutPr The Analog Output Programming menu is used to program the b...

Page 77: ...f either input channel Hi A Hi B minimum stored value of either input channel Lo A Lo B relay set points or the Modbus input Analog Output Calibration To perform the analog output calibration it is recommended to use a milliamp meter with a resolution of at least 0 1 µA to measure the output current The values saved internally during this procedure are used for scaling the 4 20 mA output in the Se...

Page 78: ... the meter e g Alarms relay acknowledgement etc Function Keys Digital I O Available Settings Display Description Display Description AcH Acknowledge relays Lit HC Max on little display Channel C Rst Hi Reset max A B C Lit LC Min on little display Channel C Rst Lo Reset min A B C LitHLC Max min little display Channel C Rst HL Reset max min A B C disabl Disable function key relay Relay menu menu Men...

Page 79: ... A F on 3 Force on relay 3 Big Lo Min on big display Channel A F on 4 Force on relay 4 Big HL Max min big display Channel A Tare A Set channel A display value to zero A LED flashes same rate as M Lit Hi Max on little display Channel B Tare b Set channel B display value to zero B LED flashes same rate as M Lit Lo Min on little display Channel B rSt tr Reset tare for A B Channel LED off Lit HL Max m...

Page 80: ...ipment to read in milliamps and volts depending on the input selection The calibration equipment is certified to NIST standards The use of calibrated signal sources is necessary to perform the internal calibration of the meter Check calibration of the meter at least every 12 months Each input must be recalibrated separately Notes 1 If meter is in operation and it is intended to accept only one inp...

Page 81: ...input signal 6 After the display stops flashing a number is displayed with the leftmost digit brighter than the rest The bright digit is the active digit that can be changed by pressing the Up arrow button Press the Right arrow button to move to the next digit 7 Set the display value to correspond to the input signal being calibrated typically 4 000 mA 8 The display moves to the high input calibra...

Page 82: ...s to input 2 during calibration or scaling and to input 1 during internal calibration allowing the appropriate input signal to be applied or programmed The error message might be caused by any of the following conditions 1 Input signal is not connected to the proper terminals or it is connected backwards 2 Wrong signal selection in Setup menu 3 Minimum input span requirements not maintained Minimu...

Page 83: ...cing The YPPA1200 is a special eight conductor flat cable with two wires swapped Using standard CAT5 or other cable will cause damage to both meters Figure 20 Meter Copy Connection Copy Function Requirements To successfully copy settings from one meter to another both meters must have 1 Same software version 2 Same baud rate setting See Determining Software Version page 87 for instructions Meter C...

Page 84: ...eatures Menu on page 66 5 Scroll to the Copy function using the Up arrow button then press Enter 6 The meter displays the message Send Press Enter the display flashes while sending data The message done is displayed when copying is completed Send Copy done Copy Display flashes while sending data Copy 7 The Clone meter displays the message CPY Rc while being programmed then the message done when co...

Page 85: ...t and the second display could indicate the volume in gallons Additionally the meter can be set up to display the analog input on the main display and the Modbus input on the second display The relays and analog output can be programmed to operate from the Modbus PV input Front Panel Buttons Operation Button Symbol Description Press to enter or exit Programming Mode view settings or exit max min r...

Page 86: ...e User menu 2 Display continuously by assigning either display to max min through the Display menu Any of the F1 F3 function keys buttons and the digital inputs can be programmed to reset the max min readings The meters are set at the factory to display the max reading by pressing the Up arrow F2 button and to use the Right arrow F1 button to access the Reset menu To display max and min channel A ...

Page 87: ...ess Diagnostics menu see Advanced Features Menu page 66 It provides an easy way to view the programmed parameter settings for troubleshooting purposes Press the Enter button to view the settings and the Menu button to exit at any time For a description of the diagnostic messages see Advanced Features Menu Display Messages page 67 Determining Software Version To determine the software version of a ...

Page 88: ...defaults Instructions to load factory defaults 1 Enter the Advanced Features menu See Advanced Features Menu page 66 2 Press Up arrow to go to Diagnostics menu 3 Press and hold Right arrow for five seconds press Enter when display flashes reset Note If Enter is not pressed within three seconds the display returns to the Diagnostics menu 4 The meter goes through an initialization sequence similar a...

Page 89: ...el A Ch A 4 20 mA Input type channel B Ch B 4 20 mA Unit unit Unit channel A Ch A mA A Unit channel B Ch B mA B Unit channel C Ch C mA C Number of points No pts Number of points ch A Ch A 2 Number of points ch B Ch B 2 Scaling channel A Scal a Input 1 channel A InP 1 4 000 mA Display 1 channel A Dis 1 4 000 Input 2 channel A InP 2 20 000 mA Display 2 channel A Dis 2 20 000 Scaling channel B Scal b...

Page 90: ...h B Channel B Display intensity d Inty 8 Relay 1 assignment Ch A Channel A Relay 1 action Act 1 Automatic Relay 1 set point Set 1 1 000 Relay 1 reset point RSt 1 0 500 Relay 2 assignment Ch A Channel A Relay 2 action Act 2 Automatic Relay 2 set point Set 2 2 000 Relay 2 reset point RSt 2 1 500 Relay 3 assignment Ch A Channel A Relay 3 action Act 3 Automatic Relay 3 set point Set 3 3 000 Relay 3 re...

Page 91: ...y relay 4 On 4 0 0 sec Off delay relay 4 Off 4 0 0 sec Loop break relay 1 ignore Ignore Loop break relay 2 ignore Ignore Loop break relay 3 ignore Ignore Loop break relay 4 ignore Ignore Display 1 analog out Dis 1 4 000 Output 1 value Out 1 4 000 mA Display 2 analog out Dis 2 20 000 Output 2 value Out 2 20 000 mA Source analog output Source Channel A Overrange output O rang 21 000 mA Underrange ou...

Page 92: ...Max Min F3 function key F3 Acknowledge relays F4 function key digital input F4 Disable Digital input 1 DI 1 Menu Digital input 2 DI 2 Right arrow Digital input 3 DI 3 Up arrow Digital input 4 DI 4 Enter Digital output 1 DO 1 Alarm 1 Digital output 2 DO 2 Alarm 2 Digital output 3 DO 3 Alarm 3 Digital output 4 DO 4 Alarm 4 Password 1 Pass 1 000000 unlocked Password 2 Pass 2 000000 unlocked Password ...

Page 93: ...ng is not accurate Check 1 Signal input conditioner selected Linear square root etc 2 Scaling or calibration Display does not respond to input changes reading a fixed number Check 1 Display assignment it might be displaying max min or set point Display alternates between 1 Hi and a number 2 Lo and a number Press Menu to exit max min display readings Relay operation is reversed Check 1 Fail safe in...

Page 94: ...ssign Assign Enter the relay channel assignment menu Auto Automatic Press Enter to set automatic operation B Gros Display B gross Display input channel B gross no tare B nt G Display B net and gross Alternate display of channel B net tare and gross no tare baud Baud rate Select baud rate Big Big display Press Enter to assign the main display parameter default Ch A Big Hi Max on big display Assign ...

Page 95: ...y Ch A Assign display to channel A D Ch B Display Ch B Assign display to channel B D Ch C Display Ch C Assign display to channel C math D C u Display C and units tags Alternate display of channel C and the unit tag D Hi A Display Hi A Display high value of channel A D Hi B Display Hi B Display high value of channel B D Hi C Display Hi C Display high value of channel C D HL A Display Hi Low A Alter...

Page 96: ...function key Assign F4 function key digital input Factor Factor The channel C math function multiplication factor constant F FaiLSF Fail safe Enter Fail safe menu filter Filter Set noise filter value FLS 1 Fail safe 1 Set relay 1 fail safe operation 1 8 Force Force Force analog output value for loop break Functn Signal input conditioner Select linear square root programmable exponent or round hori...

Page 97: ...elays or analog output operation math Math Select channel C math function mAx Maximum Program maximum mA output allowed mbus Modbus Select to display Modbus input or to assign Modbus input as the analog output source menu Menu button Assign digital input to Menu button min Minimum Program minimum mA output allowed No PtS Num of points Set meter for 2 to 32 point linearization O Hold Relays output ...

Page 98: ... SCAL A Scale A Enter the Scale menu for channel A SCAL B Scale B Enter the Scale menu for channel B SelEct Select Enter Select menu function round math constant cutoff output programming send Send Send meter settings to another meter seriAl Serial Set serial communication parameters Set 1 Set 1 Program set point 1 1 8 setup Setup Enter Setup menu SlavId Slave ID Set Slave ID or meter address Sour...

Page 99: ...Model YPP6060 Dual Input Process Meter Instruction Manual 99 MOUNTING DIMENSIONS Figure 21 Meter Dimensions Side View Figure 22 Meter Dimensions Top View ...

Page 100: ...Model YPP6060 Dual Input Process Meter Instruction Manual 100 NOTES ...

Page 101: ...Model YPP6060 Dual Input Process Meter Instruction Manual 101 Figure 23 1 8 DIN Panel Cutout Template ...

Page 102: ...Model YPP6060 Dual Input Process Meter Instruction Manual 102 ...

Page 103: ...Model YPP6060 Dual Input Process Meter Instruction Manual 103 NOTES ...

Page 104: ...Model YPP6060 Dual Input Process Meter Instruction Manual LIM6060YK_B SFT065 Ver 2 200 up 11 11 ...

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YOKOGAWA YPP6060, Instruction Manual, Page: 3 / 104

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