Ykk ap YES 45 FS Installation Manual Download Page 3

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Effective Date: May 29, 2018 | 02-4001-09

Page-i

YES 45 FS/FI Storefront System

TABLE OF CONTENTS

Installation Notes ................................................................................. Page ii

PARTS DESCRIPTION

YES 45 FS Framing Members ............................................................ Page 1

YES 45 FI Framing Members .............................................................. Page 2

YES 45 FS/FI Alternate Framing Members ......................................... Page 3

YES 45 FS/FI Door Framing Members ............................................... Page 4

YES 45 FS/FI Accessories .................................................................. Pages 5 & 6

FRAME FABRICATION

Determine Frame Size ......................................................................... Page 7

Fabricate Two Piece Verticals for Screw Spline Assembly ................. Pages 8 & 9

Fabricate Tubular Verticals for Shear Block Assembly ....................... Page 10

Fabricate Head, Horizontal & Sill Members ........................................ Page 11

Fabricate Glass Stops & Glazing Adaptors ......................................... Page 11

Fabricate Sill Members ........................................................................ Page 12

Fabricate Sill Flashing ......................................................................... Pages 13 & 14

FRAME ASSEMBLY

Assemble Frames For Screw Spline Assembly .................................. Page 15

Assemble Frames For Shear Block Assembly .................................... Page 16

FRAME INSTALLATION

Install Sill Flashing End Dams ............................................................. Page 17

Install Sill Flashing ............................................................................... Page 18

Install Sill Flashing Splice Sleeve ........................................................ Pages 18 & 19

Sill Preparation .................................................................................... Page 19

Install Sill Flashing at Corners ............................................................. Page 20

Prepare Door Jambs ........................................................................... Page 21

Install Frames ...................................................................................... Page 22

Install Corner Assembliers ................................................................... Page 23

Install Expansion Mullions where Required ......................................... Page 24

Apply Perimeter Sealant ...................................................................... Page 25

Install Water Deflectors ....................................................................... Page 26

Apply Internal Sealant ......................................................................... Page 27

Install Glazing Adaptors ....................................................................... Page 27

GLAZING

Install Interior Glazing Gaskets ........................................................... Page 28

Install Glass ......................................................................................... Page 29

Install Anti-Walk Blocks ....................................................................... Page 30

Install Exterior Glass Stops & Gaskets ............................................... Page 30

Summary of Contents for YES 45 FS

Page 1: ...YES 45 FS FI Storefront System Installation Manual 2018 YKK AP America Inc is a subsidiary of YKK Corporation of America...

Page 2: ......

Page 3: ...abricate Sill Members Page 12 Fabricate Sill Flashing Pages 13 14 FRAME ASSEMBLY Assemble Frames For Screw Spline Assembly Page 15 Assemble Frames For Shear Block Assembly Page 16 FRAME INSTALLATION I...

Page 4: ...parts location the sequence it goes therein when you glaze it and how you seal it Installation instructions are of a general nature and may not cover every condition you will encounter The shop drawin...

Page 5: ...ep Pocket Filler E9 1009 Heavy Duty Two Piece Vertical E9 1059 Tubular Vertical E9 1071 Heavy Duty Tubular Vertical E9 1078 Hinged Mullion 0 to 15 Female E9 1007 Hinged Mullion 0 to 15 Male E9 1008 Ex...

Page 6: ...075 Heavy Duty Tubular Vertical E9 1079 4 1 2 Horizontal Sill E9 1082 Flush Pocket Filler E9 1020 8 Horizontal Use with Self E9 1056 Expansion Mullion Female Weathering Gasket K2 2441 Not Included E9...

Page 7: ...eathering E2 0051 Not Included E9 1032 Head Receptor Stop Elastomer Weathering E2 0051 Not Included E9 1033 Two Way 90 Corner Post Use with E9 1009 or E9 1019 E9 1021 Three Way 90 Corner Post Use with...

Page 8: ...Elastomer Weathering E2 0051 Included AS 0401 Door Stop Assembly Elastomer Weathering E2 0051 Included AS 0417 Sash Base Use with E9 0403 E9 0408 Threshold 1 2 x 4 E9 0407 Single Acting Transom Bar E...

Page 9: ...g E9 1068 E2 0070 Splice Sleeve For Sill Flashing E1 1054 Flat Filler Use at all Anchor Locations E1 0155 Steel Reinforcing YES 45 FS E1 0156 Steel Reinforcing YES 45 FI E2 0019 Setting Block For 1 4...

Page 10: ...hment of Shear Blocks E1 1012 E1 1013 to Vert PC 1028 12 x 3 8 PHSMS Type B Zinc Plated Steel For Attachment of Horizontal Sill to Shear Block E1 1012 PB 1206 12 x 5 8 PHSMS Type AB Zinc Plt Stl For A...

Page 11: ...rmine the frame width to be used See Detail 1 NOTE Frame widths over 24 0 require expansion mullions every 12 to 15 feet best location at vertical next to the door jamb Determine Frame Height Measure...

Page 12: ...ght determined in Step 1 Fabricate holes in vertical members for screw spline attachment using one of the methods below 1 Using a short piece of each horizontal member as a template center the templat...

Page 13: ...OR 2 1 2 1 C L C L 1 1 4 Top of Horizontal Top of Horizontal 2 1 2 1 2 1 1 4 V Groove or Screw Spline 0 236 Dia Holes Typ 0 236 Dia Holes Typ V Groove EXTERIOR 3 16 5 8 1 13 16 1 13 16 1 3 8 STEP 2 Co...

Page 14: ...e used when using shear blocks Mark the location for each shear block using one of the methods below 1 Use a short piece of each horizontal member with a shear block installed as a template Center the...

Page 15: ...m the ends centered along the glazing pocket V groove YES 45 FS horizontal and sill members Mark a hole location at each end 1 from the ends centered along the glazing pocket V groove YES 45 FI horizo...

Page 16: ...13 diameter 3 drill bit hole at each location marked If end reaction is under 500 lbs one 1 213 dia weep hole is required at the center of each daylight opening See Detail 7 FRAME FABRICATION E9 1069...

Page 17: ...JAMB JAMB JAMB INTERMEDIATE VERTICAL INTERMEDIATE VERTICAL Without Door Framing With Door Framing DOOR JAMB E9 1068 Sill Flashing E9 1068 Sill Flashing Door Framing Sill Flashing Cut Length Frame Wid...

Page 18: ...E ASSEMBLY STEP 6 Continued FABRICATE SILL FLASHING For openings longer than 24 0 the sill flashing needs to be spliced every twelve to fifteen feet at the center of a D L O Allow for a 3 8 joint for...

Page 19: ...PC 1216 fasteners at each end Note Fastener PC 1220 must be substituted for PC 1216 when the head member with screw splines is used as a vertical Tool the sealant into the joints and wipe away any exc...

Page 20: ...fastener Attach horizontal and sill members to shear blocks at each end with one 1 PB 1206 fastener for YES 45 FS one 1 PC 1210 fastener for YES 45 FI Note Open back horizontals must be used with shea...

Page 21: ...ng Isopropyl Alcohol Apply silicone sealant to the end of the sill flashing as shown in Detail 15 Slide the tab into the top portion of the sill flashing Tap the tab into place with a small tool until...

Page 22: ...16 Position the Silicone Splice Sleeve against the back wall below the groove Bend the Silicone Splice Sleeve into the front on the channel as shown Mark and cut the sleeve at this position Clean Sil...

Page 23: ...nside Face Of Splice Joint After Sill Has Been Installed Into System Seal Joint With Sealant STEP 11 SILL PREPARATION At every splice condition apply bond breaker tape to the back of the sill member b...

Page 24: ...f sill flashing and miter 45 for 90 corners and 67 5 for 135 corners Align the two pieces at the corner condition with the mitered ends pushed together tight and anchor the sill flashing as called out...

Page 25: ...flashing needs to be sealed to the door jamb Apply and tool sealant to all sill flashing to door jamb joints Apply sealant to completely fill the door jamb cavity and ramp the sealant down onto the s...

Page 26: ...d load reactions consult YKK AP DirecTech or refer to approved shop drawings STEP 13 INSTALL FRAMES Snap in flat fillers E1 1054 or 2 1 2 long pieces of E9 1038 at head jamb anchor locations Prior to...

Page 27: ...13 Continued INSTALL CORNER ASSEMBLIES Attach horizontal members to standard mullions as shown before in Step 7 Attach the other end of the horizontal to the 2 piece corner posts or deep pocket fille...

Page 28: ...pansion mullion stays within its allowable width limits during its servie in hot and cold weather conditions Fill the interior gap between the mullion halves with sealant at the sill flashing and head...

Page 29: ...not Seal This Area FRAME INSTALLATION STEP 14 APPLY PERIMETER SEALANT Install backer rod around the perimeter of the frame Apply perimeter sealant to the joint between the frame and the structure Do...

Page 30: ...uires the installation of water deflectors E2 0047 for 1 glazing or E2 0048 for 1 4 glazing at each end of the intermediate horizontals Water deflectors aid to properly divert water away from the fram...

Page 31: ...FRAME INSTALLATION STEP 17 Optional INSTALL GLAZING ADAPTORS Glazing adaptors E9 1039 and E9 1040 allow for glazing infills other than the standard 1 4 or 1 Please refer to the glazing tables on the r...

Page 32: ...d push the gasket into the reglet starting at the midpoint and work towards each end Tool the excess sealant at the gasket corners to ensure a watertight seal See Detail 33 Detail 33 YES 45 FI With 1...

Page 33: ...ng bring the lite up and into the deep pocket first and then rotate the other end in place Carefully lift lite of glass install setting blocks at quarter points of horizontal D L O or according to eng...

Page 34: ...et first Repeat Steps 18 through 20 until all lites are installed Detail 36 Detail 35 1 4 Glazing Shown 1 Glazing Similar GLAZING STEP 20 YES 45 FI Only INSTALL ANTI WALK BLOCKS YES 45 FI frames requi...

Page 35: ......

Page 36: ...YKK AP America Inc 270 Riverside Parkway Suite 100 Austell Georgia 30168 www ykkap com...

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