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eSC S1-X

–

User manual

The workbench is a container like a light flight case, which integrates several functions and parts like:

•

Workbench to work on the scooter

•

2 tables

•

Rear stand

•

Central stand with the motor for scooter motors cooling

•

Dry ice box for the motor cooling

•

Plugs and cables

For the transportation, the workbench can accommodate inside all the elements of the kit and the battery charger trolley
too.

Image 26

- Workbench overview

The top and side panel, once removed, can be used as 2 standalone tables. Removing the top panel, the height of the
workbench when you are working is 765mm.

25.

Workbench

Dry Ice Tank

Central Stand with
Vacuum motor

Pipes & Ancillaries

Battery Charger spot

Rear Stand

Spot for tooling

Summary of Contents for eSC S1-X

Page 1: ...1 eSC S1 X User manual eSC S1 X User Manual TEAMS v2 03 05 2022...

Page 2: ...eight and Ballast 9 Set Up Adjustments 10 Front Suspension Installation 11 Rear Suspension Installation 12 Steering Column Installation 13 Brake System Information 14 Motor maintenance 15 Tightening T...

Page 3: ...2 0 27 04 2022 Brake maintenance and levers regulation Motors maintenance New notes about SCU and inverters P Barbieri L Pazzoni D Scalzotto D Scalzotto 01 0 04 04 2022 First Issue L Pazzoni D Scalzot...

Page 4: ...4 eSC S1 X User manual Image 1 Full Vehicle main views 1 eSC S1 X Vehicle Views...

Page 5: ...Front Fork Assembly CNC machined from 7075 T6 Aluminum Rear Fork Assembly CNC machined from 7075 T6 Aluminum Carbon Fiber Steering Column Braking System BRAKING INCAS 2 0 Hydraulic Brake system with s...

Page 6: ...Ride Height design configuration mm 98 Rear Ride Height design configuration mm 102 Wheelbase mm 1192 Overall width mm 793 Foot Platform width mm 314 Steering column angle from platform surface deg 2...

Page 7: ...7 eSC S1 X User manual Design eSkootr and manufacturing Ycom Srl Battery pack Williams Advanced Engineering Tyres PMT 3 Supplied Parts Partners...

Page 8: ...cation or for product development evaluation or experimentation are supplied subject to the Customer recognizing that such goods may operate under extreme loads and conditions and that it is the Custo...

Page 9: ...Every 150km Transversal reinforcement Every 150km STEERING SYSTEM Steering column At the end of every race weekend Handlebar At the end of every race weekend Stem At the end of every race weekend BRA...

Page 10: ...rate short circuits If parts of the body as finger or hair get caught in the spinning parts of the scooter this may lead severe injuries Please be careful If the product is lifted by holding the handl...

Page 11: ...rting Regulations Cold pressure see Technical and or Sporting Regulations Front Tyre see Technical and or Sporting Regulations Cold pressure see Technical and or Sporting Regulations Standard Front Fo...

Page 12: ...12 eSC S1 X User manual Image 2 Standard Setup for Front Fork assembly...

Page 13: ...13 eSC S1 X User manual Image 3 Standard Setup for Rear Fork assembly...

Page 14: ...14 eSC S1 X User manual Image 4 Standard Steering Damper Setup...

Page 15: ...ance of Performance request is to add weight on the vehicle there is the possibility to add some ballast under the chassis on the keel area The ballast must be fixed with 4 M6 bolts and its maximum al...

Page 16: ...OSITION HOLE RIDE HEIGHT CHANGE FROM STANDARD mm SHORTER Center Distance Position Standard Configuration 0 MEDIUM Center distance Position 2 5mm 5 60 LONGER Center distance Position 5 0mm 5 80 Steerin...

Page 17: ...ring damper shaft till is completely free and remove the steering damper pulling it off from its fixing pin 2 Unscrew the M8 bolt on the lower fork plate 3 Unscrew with the special wrench tool B001010...

Page 18: ...18 eSC S1 X User manual Image 6 Sequence for adjust the steering bearing preload 2 3 4 5 6...

Page 19: ...update the inverter software to not affect scooter performances To remove the front wheel assembly to proceed with all the maintenances as illustrated above it is necessary to follow this sequence 1 S...

Page 20: ...Re assembly everything following the above instruction in the opposite way When positioning the Motor into the forks be careful about the correct positioning of the N 2 centering bushes on the Motor A...

Page 21: ...lated inverter if you replace a motor eSC or YCOM must update the inverter software to not affect scooter performances To remove the rear wheel assembly to proceed with all the maintenances as illustr...

Page 22: ...nge 10 Re assembly everything following the above instruction in the opposite way When positioning the Motor into the rear forks be careful about the correct positioning of the N 2 centering bushes on...

Page 23: ...he complete steering column operation necessary for scooter transportation it is necessary to unscrew the N 6 knut from the stud Then insert a flathead screwdriver into one of the N 2 recess on the lo...

Page 24: ...y then use the second screw to regulate the position Tight again the grub screw underneath to lock the position Image 122 Brake lever position regulation The lever play must always be around 1 2 mm if...

Page 25: ...25 eSC S1 X User manual Image 133 Brake lever play regulation 1 2 mm of play Locking grub screw Lever play regulation screw...

Page 26: ...step The wheel should be turning smoothly with no resistance given by the pads forcing on the disc Also the disc should be centered to the caliper to the pistons Image 143 Brake caliper To reduce iss...

Page 27: ...and clean all the brake components At the end start of each event take the calipers apart and inspect O rings pistons and pistons seals If needed replace the components otherwise clean everything and...

Page 28: ...ed air NB At the end of every run clean the 2 motors as described above For wet conditions see dedicated paragraph At the end of every race weekend check bearing clearance bearing seal condition greas...

Page 29: ...72 0 101 0 121 0 12 1 75 69 0 97 0 116 0 14 1 5 118 0 166 0 199 0 14 2 0 110 0 154 0 185 0 16 1 5 180 0 253 0 303 0 16 2 0 128 0 240 0 287 0 Table 3 Tightening Torque NB All the tightening torque max...

Page 30: ...n the rear side To fix the battery use two M6X20 hexagon socket screws for the front mounted from the top and two M6X25 hexagon socket screws for the rear mounted from the bottom The battery has one n...

Page 31: ...rd braking or after a crash Check the condition of the brake pads Check the tire pressure See Technical Regulations for cold and hot values Check that the battery voltage is higher than 52V Check that...

Page 32: ...if the battery dash is illuminated 5 Switch in P0 the main switch 6 Fix the battery with the screws 2 M6x20 Front Battery from above 2 M6x25 Rear Battery from under the chassis 7 Switch again in P1 th...

Page 33: ...connect the power cables disconnect the positive cables to the positive pole and put on the black rubber caps disconnect both negative cables to the battery pole and put on the black rubber caps 3 Rem...

Page 34: ...below Before removing the footplate dry any water present paying attention to the area of the screws using compressed air and paper to avoid water leak inside the scooter Dry all the cables and connec...

Page 35: ...charging phase and in the right side all the connectors The charger has three cables for power signal and electric grid connection In addition to the connection wiring a USB dongle is provided for Blu...

Page 36: ...wo lines of text The first line can be shown System ON The system in ON Charging The system is ON and charging the battery End of Charge The battery is fully charge The second line shown warnings and...

Page 37: ...aximal continuous charge current 120 Vac 22A Minimum measured current 10 mA Balance Type of balance Passive Minimum balance voltage for single cell 1 mV Balance current for single cell max 84 mA Overc...

Page 38: ...ad button for a second Power ON POWER OFF directly for Charging 1 Make sure the charger has all the cables rightly connected and turn it on 2 Connect the J3 connector Power to the Battery 3 Connect th...

Page 39: ...ER DONGLE BLUETOOTH windrv as follow Do not connect the dongle to the PC It will be connected at the end of the installation Right click on the dfu inf file and select install Right click on the usbse...

Page 40: ...40 eSC S1 X User manual Image 22 Datalogger main screen...

Page 41: ...TPS_F Undervoltage Alarm F number Alarm that cut the current of the front motor to 30 if the battery voltage goes down 48V for more than 10 sec Battery_voltage_R V Voltage of the battery that goes to...

Page 42: ...cooter km h Scooter speed calculated SCU Serial Number number Serial number of the SCU installed in the scooter BoP Coeff number Balance of Performance coefficient applied in the SCU Map Limit BoP Per...

Page 43: ...gap compared to the best and stay for few seconds In this page RED LEDs first two on the left side light up if the scooter is slower than the best lap otherwise the GREEN LEDs light up last two on the...

Page 44: ...n the left side of the handlebar raise the available current of the selected map max 80 to 100 instantly The boost function is not infinite but is limited to a certain number of seconds established by...

Page 45: ...signals are affected by MAPS or Boost TPS_F TPS_R 1 0 4500mV Input_IQ_F Input_IQ_R INVERTER Output_IQ_F Output_IQ_R 0 120A 2 0 120A 2 The difference between input and output depends on the internal c...

Page 46: ...ct potential faults System architecture SCU provides USB PC connectivity to configure the system monitor its functions and update firmware SPECIFICATION Electrical and I O Supply Voltage 7V 14V dc 1 5...

Page 47: ...SCU to the PC and to the SCU 3 Go back to P1 4 Open SCU Monitor clicking on the desktop icon 5 Open the software and Select the right COM Port as follows I Windows Start Menu Setting Devices Devices...

Page 48: ...whilst a linear interpolation will be automatically applied between those breakpoints It s important first to select the map number acting on external map selection buttons Once the map has been defi...

Page 49: ...database and change maps setting quickly If you want to update the Maps in the SCU 1 Set the scooter in P0 2 Connect the USB cable of the SCU to the PC and to the SCU 3 Go back to P1 4 Open SCU Monit...

Page 50: ...ressed this value will decrement until reaching zero At that point boost function will not be active anymore Also this Boost Time value can be found in the Info menu KILL FUNCTION CHECK Kill demand fu...

Page 51: ...he related inverter if you replace a motor eSC or YCOM must update the inverter software to not affect scooter performances NB Max torque for inverter screws max 2 2 Nm NB If inverters are disassemble...

Page 52: ...otor cooling Plugs and cables For the transportation the workbench can accommodate inside all the elements of the kit and the battery charger trolley too Image 26 Workbench overview The top and side p...

Page 53: ...n supply up to 3 500W To supply power tothe workbench and all the devices it s enough toplug in 2 extensions cords in the kit there are 2 cables of 10m each Image 2720 Connections and accessories of t...

Page 54: ...nnected the motor of the central stand to the schuko sockets OUT 1 Put the scooter on the stand 2 Connect all the pipes 3 Connect the cooling system on the motors 4 Put dry ice in the tank if needed 5...

Page 55: ...Do a power reset of the scooter 4 At restart led will be at the chosen color Image 29 DC DC box ff 00 00 ff 2a 00 ff 55 00 ff 80 00 ff aa 00 ff d5 00 ff ff 00 d4 ff 00 aa ff 00 80 ff 00 55 ff 00 2b ff...

Page 56: ...Front cover 2 Steering column If necessary cut the plastic clamps that hold the wiring 3 The handlebar removing the stem from the steering column During this operation pay attention to the wiring 4 Di...

Page 57: ...d the eSkootr inside Main bag as follow 1 Put the Front cover bag in the bottom of the main bag Yellow Line 2 Put the Steering Column bag on the front cover bag Green Line 3 Put the eSkootr inside the...

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