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Yazoo/Kees 968999663, Operator'S Manual

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Yazoo/Kees 968999663 Operator'S Manual Download Page 42

English-

40

MAINTENANCE

8011-553

Safety system

Start motor

Works

Does not work

Ignition system

Summary of Contents for 968999663

Page 1: ...English Operator Manual Please read the operator s manual carefully and make sure you understand the instructions before using the machine ...

Page 2: ......

Page 3: ...Running 30 Operating on hills 31 Mowing Tips 32 Stopping Engine 33 Moving by Hand 34 Maintenance 35 Maintenance Schedule 35 Battery 37 Ignition System 38 Checking Safety System 39 Checking Engine s Cooling Air Intake 41 Checking and Adjusting Throttle Cable 41 Checking and Adjusting Choke Cable 41 Air filter maintenance 42 Replacing Fuel Filter 44 Checking Fuel Pump s Air Filter 44 Checking Tire P...

Page 4: ...f sound mind and body and must not be under the influence of any mind altering substance WARNING Engine exhaust some of its constituents and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm WARNING Battery posts terminals and related accessories contain lead and lead compounds chemicals known to the S...

Page 5: ... on public roads If the machine is transported you must always use approved fastening equipment and ensure that the machine is well anchored DO NOT operate this machine on public roadways Towing Do not tow this machine it may cause damage to the drive system Do not tow any trailers etc with this mower They may jackknife or overturn causing damage to the mower and possibly serious injury to the ope...

Page 6: ...The manufacturer s type number Model The machine s serial number Serial no Please state the type designation and serial number when ordering spare parts The engine s manufacturing number is stated on a barcode decal This is placed on the left side of the crankcase in front of the starter The plate states The engine s serial number E NO The engine s type designation Code Please state these when ord...

Page 7: ...lso when there is a potential for misuse or misassembly WARNING Xxxxxxx xxxx xxxxxxxx xxx x Xxxxx xxxxxx xx xx xxxxxxxx xxxxx xxx xx IMPORTANT INFORMATION Xxxxxxx xxxx xxxxxxxx xxx xxx xxxx xxxxxx xx Parking brake Do not stand here Battery acid is corrosive explosive and flammable CE conformity marking Only for European market Warning Rotating blades keep away from the discharge deck Do not touch ...

Page 8: ...s toes Do not open or remove safety shields while engine is running Careful backing up watch for other people Careful going forward watch for other people Read Operator s Manual Shut off engine remove key before performing any maintenance or repair work Keep a safe distance from the machine Use on slopes no greater than 10 No passengers ...

Page 9: ...rs before operating Stop machine if anyone enters the area Never carry passengers The machine is only intended for use by one person Do not mow in reverse unless absolutely necessary Always look down and behind before and while backing Never direct discharged material toward anyone Avoid discharging material against a wall or obstruction Material may ricochet back toward the operator Stop the blad...

Page 10: ...ty to operate the riding mower safely enough to protect themselves and others from serious injury Follow the manufacturer s recommendation for wheel weights or counterweights Anyone who operates this machine must first read and understand this Operation Manual Local laws may regulate the age of the user Keep machine free of grass leaves or other debris build up which can touch hot exhaust engine p...

Page 11: ...ts bumps rocks or other hidden objects Uneven terrain could overturn the machine Tall grass can hide obstacles Choose a low ground speed so that you will not have to stop while on the slope Do not mow on wet grass Tires may lose traction Avoid starting stopping or turning on a slope If the tires lose traction disengage the blades and proceed slowly straight down the slope Keep all movement on the ...

Page 12: ...eep children out of the mowing area and in the watchful care of a responsible adult other than the operator Be alert and turn machine off if a child enters the area Before and while backing look behind and down for small children Never carry children even with the blades shut off They may fall off and be seriously injured or interfere with safe machine operation Children who have been given rides ...

Page 13: ... vehicle when filling Remove gas powered equipment from the truck or tailer and refuel it on the ground If this is not possible then refuel such equipment with a portable container rather than from a gasoline dispenser nozzle Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete Do not use a nozzle lock open device If fuel is spilled o...

Page 14: ...ower blades are sharp Wrap the blade or wear gloves and use extra caution when servicing them Check brake operation frequently Adjust and service as required Maintain or replace safety and instruction labels as necessary Do not modify safety equipment Check regularly to be sure it works properly The machine must not be driven with defective or unmounted protective plates protective cowlings safety...

Page 15: ...e machine components Sparking can occur when working with the battery and the heavy cables of the starter circuit This can cause battery explosion fire or eye injury Sparking in this circuit can not occur after the chassis cable normally negative black is removed from the battery Use protective goggles Ensure that the fuel filler cap is mounted tightly and no flammable substances is stored in an o...

Page 16: ...s loaded on or unloaded from a vehicle or trailer Use an approved trailer to transport the machine Activate the parking brake turn off the fuel supply and fasten the machine with approved fastening devices such as bands chains or straps when transporting Do not operate this machine on public roadways Check and abide by local traffic regulations before transporting the machine on any road Do not to...

Page 17: ...ROPS is damaged the entire ROPS must be replaced Check all bolts including seat belt for correct torque before each use Check ROPS structure for damage before each use ROPS bar is NOT intended for use in sub zero temperatures Customer responsibilities Read and observe the safety rules Follow a regular schedule in maintaining caring for and using your mower Follow the instructions under Maintenance...

Page 18: ...urn drive a hydraulic motor for each drive wheel Using the left and right steering controls the flow is regulated and thereby the direction and speed Control Locations 1 Motion control levers 8 Seat locking device 2 Hour meter 9 Fuel tank cap 3 Tracking knob 10 Fuel shut off valve 4 Parking brake 11 Seat adjustment lever 5 Blade switch 12 Choke control 6 Ignition switch 13 Throttle control 7 Fuses...

Page 19: ...d the machine turns to the right Zero turn can be achieved by moving one control backward behind the neutral position and carefully moving the other steering control forward from its neutral position The rotation direction when zero turning is determined by which steering control is moved backward behind the neutral position If the left steering control is pulled backward the machine turns to the ...

Page 20: ...ts so that the machine tracks straight with the drive levers in the full forward position Rotate the knob clockwise as viewed from the operating position to increase the speed or counter clockwise to decrease the speed on the left control lever Example If control levers are full forward and the unit turns to the right turn the tracking knob counter clockwise to decrease the speed on the left contr...

Page 21: ...r to the left of the hydraulic tank They are flat pin fuses of the same type used in automobiles There are three fuses as well as socket for one spare fuse Fuse ratings and functions 20 A Primary fuse 7 5 A Mower deck coupling 7 5 A Accessory outlet Socket for spare fuse 8011 510 Blade Switch 8011 521 Ignition key and hour meter IMPORTANT INFORMATION Do not run the starter for more than five secon...

Page 22: ...0 The seat s locking device 8011 524 Fuel tanks IMPORTANT INFORMATION Experience indicates that alcohol blended fuels called gasohol ethanol or methanol can attract moisture which leads to separation and formation of acids during storage Acidic gas can damage the fuel system of an engine while in storage To avoid engine problems the fuel system should be emptied before storage of 30 days or longer...

Page 23: ...ed lengthways When making adjustments the lever under the front edge of the seat is moved to the left as seen by the driver in the seat after which the seat can be moved backward or forward 12 Choke Control The choke control is used for cold starts in order to provide the engine with a richer fuel mixture For cold starts the control should be pulled out 8011 506 Fuel shut off valve 8011 441 Length...

Page 24: ...7 different cutting height positions The cutting height is set by placing a peg in the hole for the desired cutting height and the peg is then locked on the inside hidden in the illustration with the supplied pin 1 Pull the lever backward to the locked position to engage the transport position The deck is then raised 2 Depress the lock handle counter hold and move the lifting lever forward toward ...

Page 25: ...eat forward to gain access to the pumps Use a 5 8 wrench to open valve Accessories For mulching there is a BioClip attachment available This is mounted underneath the mower deck and consists of control plates and BioClip blades 8011 465 Cutting height pedal IMPORTANT INFORMATION Only rotate valve 1 4 1 2 turn to release system Tighten the valve moderately Do not overtighten the valve when closing ...

Page 26: ...ve unit under its own power the operator must be in the seat start engine see Before Starting in the Operation section adjust engine speed to idle disengage park brake do not engage blades at this time rotate control levers inward As long as the control levers have not been moved forward or backwards mower will not move Slowly move both control levers forward slightly this will allow mower to star...

Page 27: ...k that there is sufficient fuel in the fuel tanks Adjust the seat to the desired position The following conditions must be fulfilled before the engine can be started the driver must be seated on the seat the blade switch for engaging the mower blades must be depressed the parking brake must be on both steering controls must be in the locked outer neutral position Starting the Engine 1 Sit on the s...

Page 28: ...switch 5 Move the steering controls outward to the locked outer neutral position 6 Move the throttle to the middle position 8011 510 Depress the control for disengaging the mower deck 8011 526 Steering controls in the outward locked neutral position 8011 509 Set the throttle ...

Page 29: ...hoke control should be pulled out to its extents 8 Open the fuel valve for the selected fuel tank 9 Press in and turn the ignition key to the start position 8011 508 Set the choke control 8011 506 Open the fuel valve 8011 742 Turn to the start position ...

Page 30: ...HEN MOWING 8011 743 Return to run position IMPORTANT INFORMATION Do not run the starter for more than 5 seconds each time If the engine does not start wait about 10 seconds before re trying 8011 508 Gradually press in the choke control 8011 509 Set the engine speed WARNING Engine exhaust and certain vehicle components contain or emit chemicals considered to cause cancer birth defects or other repr...

Page 31: ... other end of the BLACK cable to a good CHASSIS GROUND on the mower with the discharged battery away from the fuel tank and battery To remove cables reverse order Remove BLACK cable first from chassis and then from the fully charged battery Remove RED cable last from both batteries WARNING Lead acid batteries generate explosive gases Keep sparks flame and smoking materials away from batteries Alwa...

Page 32: ...ver forward from the transport position toward the peg 5 Engage the mower deck by pulling out the blade switch 6 Move the throttle control to full throttle 7 The machine s speed and direction are continuously variable using the two steering controls When both controls are in the neutral position the machine stands still By moving both controls an equal amount forward or backward the machine moves ...

Page 33: ...le should be used before starting up or down hills Avoid stopping or changing speed on hills If stopping is absolutely necessary pull drive levers into the neutral position and push to the outside of the unit and engage the park brake To restart movement release the park brake Pull the control levers back to the center of the mower and press forward to regain forward motion Make all turns slowly W...

Page 34: ...ing often The lawn becomes more even and the grass clippings more evenly distributed over the mown area The total time taken is not increased as a higher operating speed can be used without poor mowing results Avoid mowing wet lawns The mowing result is poorer because the wheels sink into the soft lawn clumps build and the grass clippings fasten under the cowling Hose the mower deck underside with...

Page 35: ...o the transport position 3 When the machine is standing still activate the parking brake by pulling the lever backward 4 Move the throttle to the minimum position tortoise symbol Turn the ignition key to the stop position Never use choke to stop engine 5 Move the steering controls outward 6 Remove key Always remove key when leaving the mower to prevent unauthorized use 8011 510 Disengage the mower...

Page 36: ...ith the engine turned off the vent screws on both hydraulic pumps must be opened 1 4 1 2 turn 8011 507 Vent screw on the hydraulic pump WARNING No adjustments or maintenance to be carried out unless the engine stopped the ignition key has been removed the parking brake is on ...

Page 37: ...eck the parking brake 45 z Check the engine s oil level every refueling 56 z Check the hydraulic system s oil level 52 z Check the safety system 39 z Check for fuel and oil leakages Check rubber valve for sand trap 42 z Check clean the engine s cooling air intake 41 z Check the mower deck 46 z Check hardware screws nuts etc 50 z Clean under the mower deck 50 z Start the engine and blades listen fo...

Page 38: ...tc 45 z z Change the engine oil 1 56 z z Replace the engine oil filter every 200 hours 61 z z Clean replace the spark plugs 38 z z Replace the fuel filter 44 z z Replace the air filter main cartridge 2 every 200 hours 43 z z Check the caster wheels every 200 hours 50 z Clean the cooling fins 2 Clean fins of oil cooler Kohler z z Check adjust the mower deck 48 z z Change the hydraulic oil every 300...

Page 39: ...battery 1 Lift seat and rotate forward 2 Remove the red terminal guard 3 Using two 1 2 wrenches disconnect BLACK battery cable then RED battery cable 4 Remove the knobs and remove battery hold downs 5 Carefully remove the battery from the mower 6 Install new battery with terminals in the same position as the old battery 7 Reinstall battery hold downs 8 First connect RED battery cable to positive b...

Page 40: ...g with a steel brush if it is to be reused 4 Measure the electrode gap with a gapping tool The gap should be 030 0 75 mm Adjust as necessary by bending the side electrode 5 Reinsert the spark plug turning by hand to avoid damaging the threads 6 After the spark plug is seated tighten it using a spark plug wrench so that the washer is compressed A used spark plug should be turned 1 8 of a turn from ...

Page 41: ...en one of the conditions is not met Change the conditions and try again If the machine starts when one of these conditions is not met turn the machine off and repair the safety system before using the machine again Make sure the engine stops when the park brake is not engaged and the operator leaves the seated position Check that the engine stops if the mower blades are engaged and the driver temp...

Page 42: ...English 40 MAINTENANCE 8011 553 Safety system Start motor Works Does not work Ignition system ...

Page 43: ...ter casing and move the throttle to the full throttle position 2 Check that the throttle cable is mounted in the correct hole in the lower lever see illustration 3 Push the throttle cable s outer casing as far to the left as possible and tighten the clamping screw Checking and Adjusting the Choke Cable Kohler engine See remarks above If the engine produces black smoke or is difficult to start this...

Page 44: ... valve with two fingers to let out the dirt Clean the dust cap by removing the end cover of the the air cleaner and clean inside WARNING The engine and the exhaust system become very hot during operation Risk for burns if touched Allow engine and exhaust system to cool at least two 2 minutes before refueling IMPORTANT INFORMATION Do not used compressed air to clean the air filter Do not wash the p...

Page 45: ... the end of the housing and push it in to the end 7 Turn the end cover with the rubber valve pointing downwards and install it Air filter indicator optional Change the main filter when the yellow piston is hanging at the top of the cylinder To reset the indicator push on the button arrow at the cylinder A number of pushes may be required If it indicates soon after a main filter replacement change ...

Page 46: ...up toward the fuel pump If necessary a soap solution can be applied to the filter ends to ease mounting 4 Move the hose clamps back toward the filter Checking the Fuel Pump s Air Filter Regularly check that the fuel pump s air filter is free from dirt On Kohler engine removal of the pump screws is not needed due to the filter facing outwards Remove the screws and open the pump no hoses need be rem...

Page 47: ...and large nicks NOTE The belt will show some small cracks in normal operation To replace belt lower the deck to its lowest position Remove the foot plate and belt shields Use a ratchet with a 9 16 socket on the spring idler bolt to relieve the tension on the belt Slide the belt off of pulley and remove the belt Reverse the procedure for installation See the decal on the top of deck for belt routin...

Page 48: ...to rotate idler so the belt may be installed all the way around the last pulley Checking the Blades In order to attain the best mowing performance it is important that the blades are well sharpened and not damaged Bent or cracked blades or blades with large nicks should be replaced Check the blade mounts Damaged blades should be replaced when hitting obstacles that result in a breakdown Let the se...

Page 49: ...bolt to 90 ft lbs 122 Nm WARNING Blades are sharp Protect your hands with gloves and or wrap blades with a heavy cloth when handling IMPORTANT INFORMATION To ensure proper assembly center hole in blade must align with star on cutter housing IMPORTANT INFORMATION Special blade bolt is heat treated Replace with a Yazoo Kees bolt if required Do not use lower grade hardware than specified 1 Blade 2 Ce...

Page 50: ...e tip so it is straight forward 3 Measure from the cutting edge of the blades to a flat level surface The distance should be 6 150 mm 4 Drop and secure the lever at for example the 2 cutting height Measure as above The distance should be 2 50 mm WARNING Before performing any service or adjustment checklist 1 Engage the parking brake 2 Place the blade switch in the disengaged position 3 Turn igniti...

Page 51: ...4 5 to 6 114 to 152 mm grass The rollers should be approximately 1 4 6 5 mm from ground Do not adjust the rollers to support the deck Engine oil cooler Kohler engine only 1 Clean the outside of fins with a brush 2 Remove the two screws holding the cooler unit to the blower housing 3 Tilt the cooler downward 4 Clean the inside of the cooler with a brush or with compressed air 5 Reinstall the oil co...

Page 52: ...ours Lift front of unit off of ground so caster wheels can rotate freely Tighten caster bolt 34 then back off 1 2 turn Check that wheel rotates freely If wheel does not rotate freely back the caster bolt off in 1 4 turn increments until wheel rotates freely Foam filled tires or solid tires will void the warranty Hardware Check daily Inspect the entire machine for loose or missing hardware 8050 092...

Page 53: ...ne should be lubricated twice weekly Wipe away excess grease after lubrication It is important to avoid getting lubricant on the belts or the drive surfaces on the belt pulleys Should this happen attempt to clean them with spirits If the belt continues to slip after cleaning it must be replaced Gasoline or other petroleum products must not be used to clean belts 8011 765 1 Lubrication schedule Lub...

Page 54: ... filter must be replaced every 300 hours and at least once a year Contact an authorized service workshop Check the oil level in the hydraulic tank daily The level shall be about 3 4 1 19 25 mm below the top of the tank Check connections hoses and tubes for damage or leaks Replace or repair if doubtful Changing Oil and Filters Oil and filter changes should be carried out by an authorized service wo...

Page 55: ...mplete drainage 3 Reinstall the drain plug Make sure it is tightened to 10 ft lb 13 6 Nm torque 4 Fill the crankcase with new oil of the proper type to the FULL mark on the dipstick Refer to Oil Type page 55 Always check the level with the dipstick before adding more oil 5 Reinstall the oil fill cap dipstick and tighten securely 6 Start the engine Run it for a few seconds and recheck the oil level...

Page 56: ...dipstick into the tube and rest the cap on the tube Do not thread the cap onto the tube 4 Pull the dipstick out and check the oil level The oil level should be up to but not over the FULL mark on the dipstick 5 If the level is low add oil of the proper type up to the FULL mark on the dipstick Refer to Oil Type page 55 Always check the level with the dipstick before adding more oil 8011 471 Oil dip...

Page 57: ... 60 40 100 20 30 C 40 30 20 10 0 10 10W 30 Kohler Command 5W 20 5W 30 Temperature range expected before next oil change Use of synthetic oil having 5W 20 or 5W 30 rating is acceptable up to 40 oF 4 oC Synthetic oils will provide better starting in extreme cold below 10 oF 23 oC Recommended sae viscosity grades IMPORTANT INFORMATION Using other than service class SG SH SJ or higher oil or extending...

Page 58: ...few seconds Stop and re check the oil level Checking the Oil Level Check the oil level in the engine when the machine is standing level and the engine is stopped Remove the dipstick wipe it clean and then replace it The dipstick should not be screwed into place Take the dipstick out again and read the oil level WARNING Engine oil can be very hot if it is drained directly after stopping the engine ...

Page 59: ...rs 4 Throttle and Choke Cables Lever Bearings Lubricate the cable ends by the carburetor with the oil can Move the controls to the end points and lubricate again The throttle cable is also lubricated by the control when the control console is removed The illustration shows the Kawasaki engine On Kohler engine the cables are placed under the air filter housing 5 Front Wheel Mount Lubricate with a g...

Page 60: ...s etc usually maintains a good quality 7 Deck belt pulleys Lubricate with a grease gun two strokes 8 Mower Deck Height Adjuster Lubricate using a grease gun one zerk until the grease squeezes out Use only good quality molybdenum disulphide grease Grease from well known brand names petrochemical companies etc usually maintains a good quality 8011 573 Lubricating the front wheels 8011 461 Deck belt ...

Page 61: ...Grease from well known brand names petrochemical companies etc usually maintains a good quality 10 Mower Deck Struts Lubricate with a grease gun one zerk for each strut until the grease is forced out Use only good quality molybdenum disulphide grease Grease from well known brand names petrochemical companies etc usually maintains a good quality 8011 578 Lubricating the steering control shafts 8011...

Page 62: ...ary use a filter remover 3 Wipe new clean engine oil onto the seal for the new filter 4 Mount the filter by hand with 3 4 turn 5 Run the engine warm then check that there are no leaks around the oil filter seal 6 Check the oil level in the engine top up if necessary The oil filter holds 0 2 qt 0 2 liters of oil 8011 570 Changing the oil filter Kawasaki 8011 745 Changing the oil filter Kohler ...

Page 63: ... engine over Dead battery Poor contacts on the battery terminal cable connections Fuse blown Ignition system faulty Fault in the starter safety circuit See checking the Safety system in the Maintenance section The engine runs rough Faulty carburetor The choke control is pulled out with a warm engine Defective valves Defective piston cylinder piston ring or cylinder head seal The cylinder head bolt...

Page 64: ...oo little or no oil in the engine Defective spark plugs Pre ignition incorrect Battery not charging Poor contact with battery terminal cable connectors The machine moves slowly unevenly Parking brake on or not at all Bypass valve on pump open Drive belt for the pump slack or has come off Defective hydraulic system Air in the hydraulic system Mower deck not engaging Drive belt for the mower deck ha...

Page 65: ...right sides Bent blades The chains for suspending the mower deck are uneven The chain fixture has come loose The blades are blunt Driving speed too high The grass is too long Grass collected under the mower deck The machine vibrates The blades are loose The blades are incorrectly balanced The engine is loose ...

Page 66: ...nks or add a fuel stabilizer Start the engine and allow it to run until the carburetor is drained of fuel or the stabilizer has reached the carburetor 5 Remove the spark plugs and pour about a tablespoon of engine oil into each cylinder Turn over the engine so that the oil is evenly distributed and then refit the spark plugs 6 Lubricate all grease nipples joints and axles 7 Remove the battery Clea...

Page 67: ... 43 liters Spark plugs gap NGK BPR5FS 030 0 75 mm Champion RC12YC 030 0 75 mm Cooling Liquid cooled Air cooled Air filter Heavy Duty Heavy duty canister Alternator 12 V 15 A 12 V 15 A Starter Electric Electric Transmission Transmission Dual pumps Wheel drive motors Speed and direction controls Dual levers foam gripped Speed forward 0 10 mph 16 1 km h 0 10 mph 16 1 km h Speed reverse 0 5 mph 0 8 km...

Page 68: ...eat Standard Standard Hinged armrests Yes Yes Hour meter Digital with service intervals Blade engagement 200 ft lb Warner Mag stop Electromagnetic clutch Deck construction 7 Gauge baffles and sides 10 Gauge top and spindle reinforcement Productivity Productivity 5 1 acres h 20655 m2 5 1 acres h 20655 m2 Overall dimensions Weight 1060 lbs 481 kg 1060 lbs 481 kg Base machine length 81 206 cm 82 208 ...

Page 69: ...3 liters 11 4 gallons 43 liters Spark plugs gap Champion RC12YC 030 0 75 mm Champion RC12YC 030 0 75 mm Cooling Air cooled Air cooled Air filter Heavy duty canister Heavy duty canister Alternator 12 V 16 A 12 V 16 A Starter Electric Electric Transmission Transmission Speed and direction controls Speed forward 0 10 mph 16 1 km h 0 10 mph 16 1 km h Speed reverse 0 5 mph 0 8 km h 0 5 mph 0 8 km h Bra...

Page 70: ...prung standard seat Standard Standard Hinged armrests Yes Yes Hour meter Yes Yes Blade engagement 200 ft lb Warner Mag stop Electromagnetic clutch Deck construction 7 Gauge baffles and sides 10 Gauge top and spindle reinforcement Productivity Productivity 5 1 acres h 20655 m2 h 6 acres h 24300 m2 h Overall dimensions Weight 1060 lbs 481 kg 1140 lbs 517 kg Base machine length 83 211 cm 83 211 cm Ba...

Page 71: ...ft lb 25 Nm Standard 3 8 fasteners 33 ft lb 44 Nm Standard 7 16 fasteners 52 ft lb 70 Nm Standard 1 2 fasteners 80 ft lb 110 Nm When this product is worn out and no longer used it shall be returned to the reseller or other party for recycling In order to implement improvements specifications and designs can be altered without prior notification Note that no legal demands can be placed based on the...

Page 72: ...rtment stating that the machine will fulfill the requirements This is also applicable to special requirements for any of the states California emission rules etc Do not remove any of these labels Certificates can also be supplied with the machine at delivery or written in the Engine manual Take care of them they are valuable documents ...

Page 73: ...t of oil is in the hydraulic tank 10 Adjust the position of the steering controls 11 Fill with fuel and open the fuel valve 12 Check that the machine has no transport damage 13 Start the engine 14 Check that there is drive to both wheels 15 Vent the hydraulic system if necessary 16 Check the mower deck adjustment 17 Check The safety switch for the parking brake The safety switch for the mower deck...

Page 74: ...ges of leaving the machine for service every 300 hours The effects of service and maintaining a service journal on the machine s resale value Application areas for BioClip 21 Fill in the sales papers etc Date mtr reading stamp sign Delivery service has been carried out No remaining notes Certified After the First 8 Hours 1 Change engine oil ...

Page 75: ...Service 1 Check the fuel pump s air filter 2 Check the hydraulic system s oil level 3 Check the tire pressures 4 Lubricate the belt adjuster mower deck 5 Lubricate the belt adjuster hydraulic pumps 6 Check clean the engine s cooling air intake 7 Clean air filter dust cap ...

Page 76: ...ading stamp sign 50 Hour Service 1 Perform the 25 hour service 2 Lubricate the front wheel bearings 3 Lubricate the steering control shafts 4 Lubricate the mower deck struts 5 Lubricate the cutting height adjuster 6 Check adjust the parking brake ...

Page 77: ...hours 5 Check whether the engine oil filter needs changing every 200 hours 6 Clean replace the spark plugs 7 Replace the fuel filter 8 Clean the cooling fins on the engine and transmission 9 Check V belts 10 Check tighten caster wheel axle bolts every 200 hours 11 Clean and check the need to change the air filter s paper cartridge every 200 hours 12 Clean fins of oil cooler Kohler 13 Replace air f...

Page 78: ...mer as to which additional work is to be carried out 2 Perform the 25 hour service 3 Perform the 50 hour service 4 Perform the 100 hour service 5 Change the oil and filter in the hydraulic system 6 Clean the combustion chamber and grind the valve seats 7 Check the engine valve clearance 8 Dismantle clean and inspect starter 500 hours ...

Page 79: ...gine oil 100 hours 5 Replace the engine oil filter 200 hours 6 Change the oil and filter in the hydraulic system 300 hours 7 Check adjust the cutting height 8 Check adjust the parking brake 50 hours 9 Clean Change the spark plugs 100 hours 10 Change the fuel filter 100 hours 11 Clean the cooling fins 100 hours 12 Check the play in the engine valves 300 hours 13 Perform the 300 hour service at an a...

Page 80: ...English 78 SERVICE JOURNAL Action Date mtr reading stamp sign ...

Page 81: ...SERVICE JOURNAL Action Date mtr reading stamp sign ...

Page 82: ...SERVICE JOURNAL Action Date mtr reading stamp sign ...

Page 83: ......

Page 84: ...539 131260 IR 07 07 ...

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