YASKAWA U1000 iQpump Drive Page 68 User Manual Download

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Drive

Model

Terminal

For USA and Canada

For South America

Screw

Size

Tightening

Torque

N·m (lb.in.)

Recomm. Gauge

(AWG, kcmil)

Wire Range

(AWG, kcmil)

Recomm. Gauge

(AWG, kcmil)

Wire Range

(AWG, kcmil)

0054

R/L1, S/L2, T/L3

(4)

16 to 25

(6 to 3)

(5)

10 to 25

(8 to 3)

4 to 6

(35.4 to 53.1)

U/T1, V/T2, W/T3

(4)

16 to 25

(6 to 3)

(5)

10 to 25

(8 to 3)

(6)

10 to 25

(8 to 3)

(8)

10 to 25

(8 to 3)

8.8 to 10.8

(78.1 to 95.5)

p1, n1

2.5

(14)

2.5 to 4

(14 to 12)

2.5

(14)

2.5 to 4

(14 to 12)

1 to 1.4

(8.9 to 12.4)

0068

R/L1, S/L2, T/L3

(4)

(4 to 3)

(5)

16 to 25

(5 to 3)

4 to 6

(35.4 to 53.1)

U/T1, V/T2, W/T3

(4)

(4 to 3)

(5)

16 to 25

(5 to 3)

(6)

16 to 25

(6 to 3)

(5)

16 to 25

(5 to 3)

8.8 to 10.8

(78.1 to 95.5)

p1, n1

2.5

(14)

2.5 to 4

(14 to 12)

2.5

(14)

2.5 to 4

(14 to 12)

1 to 1.4

(8.9 to 12.4)

0081

R/L1, S/L2, T/L3

16 × 2

(6 × 2P)

16 to 25 × 2

(6 to 3 × 2P)

(3)

16 to 25

(5 to 3 × 2P)

4 to 6

(35.4 to 53.1)

U/T1, V/T2, W/T3

16 × 2

(6 × 2P)

16 to 25 × 2

(6 to 3 × 2P)

(3)

16 to 25

(5 to 3 × 2P)

(6)

16 to 25

(6 to 3)

(5)

16 to 25

(5 to 3)

8.8 to 10.8

(78.1 to 95.5)

p1, n1

2.5

(14)

2.5 to 4

(14 to 12)

2.5

(14)

2.5 to 4

(14 to 12)

1 to 1.4

(8.9 to 12.4)

0104

R/L1, S/L2, T/L3

(1)

16 to 50 × 2

(6 to 1/0 × 2P)

(1)

10 to 50 × 2P

(8 to 1/0 × 2P)

8 to 10

(70.8 to 88.5)

U/T1, V/T2, W/T3

(1)

16 to 50 × 2

(6 to 1/0 × 2P)

(1)

10 to 50 × 2P

(8 to 1/0 × 2P)

(4)

25 to 35

(4 to 1)

(3)

10 to 35

(8 to 1)

8.8 to 10.8

(78.1 to 95.5)

p1, n1

2.5

(14)

2.5 to 4

(14 to 12)

2.5

(14)

2.5 to 4

(14 to 12)

1.2 to 2.0

(10.4 to 17.4)

0130

R/L1, S/L2, T/L3

25 × 2

(4 × 2P)

16 to 50 × 2

(6 to 1/0 × 2P)

16 × 2P

(5 × 2P)

10 to 50 × 2P

(8 to 1/0 × 2P)

8 to 10

(70.8 to 88.5)

U/T1, V/T2, W/T3

25 × 2

(4 × 2P)

16 to 50 × 2

(6 to 1/0 × 2P)

16 × 2P

(5 × 2P)

10 to 50 × 2P

(8 to 1/0 × 2P)

(4)

25 to 35

(4 to 1)

(5)

16 to 35

(5 to 1)

8.8 to 10.8

(78.1 to 95.5)

p1, n1

2.5

(14)

2.5 to 4

(14 to 12)

2.5

(14)

2.5 to 4

(14 to 12)

1.2 to 2.0

(10.4 to 17.4)

0154

R/L1, S/L2, T/L3

25 × 2

(3 × 2P)

25 to 95 × 2

(4 to 4/0 × 2P)

25 × 2P

(3 × 2P)

16 to 95 × 2P

(5 to 4/0 × 2P)

M10

15 to 20

(130 to 173)

U/T1, V/T2, W/T3

25 × 2

(3 × 2P)

25 to 95 × 2

(4 to 4/0 × 2P)

25 × 2P

(3 × 2P)

16 to 95 × 2P

(5 to 4/0 × 2P)

M10

(4)

25 to 70

(4 to 2/0)

(3)

25 to 70

(3 to 2/0)

M10

17.7 to 22.6

(156 to 200)

p1, n1

2.5

(14)

2.5 to 4

(14 to 12)

2.5

(14)

2.5 to 4

(14 to 12)

1.2 to 2.0

(10.4 to 17.4)

0192

R/L1, S/L2, T/L3

35 × 2

(1 × 2P)

25 to 95 × 2

(3 to 4/0 × 2P)

35 × 2P

(1 × 2P)

25 to 95 × 2P

(3 to 4/0 × 2P)

M10

15 to 20

(130 to 173)

U/T1, V/T2, W/T3

35 × 2

(1 × 2P)

25 to 95 × 2

(3 to 4/0 × 2P)

35 × 2P

(1 × 2P)

25 to 95 × 2P

(3 to 4/0 × 2P)

M10

(3)

25 to 70

(4 to 2/0)

(3)

25 to 70

(3 to 2/0)

M10

17.7 to 22.6

(156 to 200)

p1, n1

2.5

(14)

2.5 to 4

(14 to 12)

2.5

(14)

2.5 to 4

(14 to 12)

1.2 to 2.0

(10.4 to 17.4)

3.8 Main Circuit Wiring

YASKAWA TOEPYAIUPW01A YASKAWA AC Drive - U1000 iQpump Matrix Drive User Manual

Summary of Contents for U1000 iQpump Drive

Page 1: ...ing Operation Troubleshooting Periodic Inspection Peripheral Devices Specifications Parameter List Communications MEMOBUS Modbus Standards Compliance 3 4 5 6 7 8 A B C D E 1 2 3 4 5 6 7 A B C D U1000...

Page 2: ...nt liability is assumed with respect to the use of the information contained herein Moreover because Yaskawa is constantly striving to improve its high quality products the information contained in th...

Page 3: ...Model Selection 23 Control Mode Selection 24 1 3 Model Number and Nameplate Check 25 Nameplate 25 1 4 Drive Models and Enclosures 28 1 5 Component Names 29 IP00 Open Type Enclosure 29 Front Views 33...

Page 4: ...tches and Jumpers on the Terminal Board 78 3 10 Control I O Connections 79 Sinking Sourcing Mode for Digital Inputs 79 Terminals A1 A2 and A3 Input Signal Selection 80 Terminal AM FM Signal Selection...

Page 5: ...Test Run with No Load 175 No Load Operation Test Run 175 4 9 Test Run with Load Connected 176 Test Run with the Load Connected 176 5 TROUBLESHOOTING 177 5 1 Motor Performance Fine Tuning 178 Fine Tun...

Page 6: ...n Option Installation Example 257 7 5 Installing Peripheral Devices 260 Installing a Molded Case Circuit Breaker MCCB or Ground Fault Circuit Interrupter GFCI 260 Installing a Magnetic Contactor at th...

Page 7: ...Reference Hold and Up Down 2 Function 291 B 6 E Motor Parameters 292 E1 V f Pattern for Motor 1 292 E2 Motor 1 Parameters 293 B 7 F Option Settings 294 F4 Analog Monitor Card Settings AO A3 294 F5 Di...

Page 8: ...put Current Limit 340 Q4 Water Level Control 340 Q5 Suction Pressure Control 342 Q6 PI Auxiliary Control 344 B 14 S Special Application 348 S1 Dynamic Noise Control Function 348 S2 Programmable Run Ti...

Page 9: ...3 Error Check 383 C 8 Message Examples 385 Reading Drive MEMOBUS Modbus Register Contents 385 Loopback Test 385 Writing to Multiple Registers 386 C 9 MEMOBUS Modbus Data Table 387 Command Data 387 Mon...

Page 10: ...Table of Contents This Page Intentionally Blank 10 YASKAWA TOEPYAIUPW01A YASKAWA AC Drive U1000 iQpump Matrix Drive User Manual...

Page 11: ...oduct that if not heeded may result in fatality personal injury or equipment damage Yaskawa is not responsible for the consequences of ignoring these instructions i 1 PREFACE 12 i 2 GENERAL SAFETY 13...

Page 12: ...re available for U1000 iQpump series drives M M ALM DIGITAL OPERATOR JVOP 183 RESET ENTER AUTO ESC F1 F2 HAND OFF U1000 iQpump Matrix Drive TOEPYAIUPW02 Quick Start Procedure Read this guide first Thi...

Page 13: ...ARNING Read and understand this manual before installing operating or servicing this drive The drive must be installed according to this manual and local codes The following conventions are used to in...

Page 14: ...ble for any modification of the product made by the user This product must not be modified Do not allow unqualified personnel to use equipment Failure to comply could result in death or serious injury...

Page 15: ...esult in minor or moderate injury from the main body of the drive falling NOTICE Observe proper electrostatic discharge procedures ESD when handling the drive and circuit boards Failure to comply may...

Page 16: ...ails Grounding the Power Supply Yaskawa recommends using a dedicated ground for the power supply as the drive is designed to run with a 1 1 ratio relative to the power supply Ground other devices as d...

Page 17: ...erating equipment at higher than rated speed The default setting for the maximum output frequency is 60 Hz DC Injection Braking NOTICE Excessive current during DC Injection Braking and excessive durat...

Page 18: ...either the power supply must be automatically disconnected in case of discontinuity of the protective earthing conductor or a protective earthing conductor with a cross section of at least 10 mm2 Cu...

Page 19: ...ized Motors Multi Pole Motor The rated current of a multi pole motor differs from that of a standard motor so be sure to check the maximum current when selecting a drive Always stop the motor before s...

Page 20: ...d To conform to requirements make sure to ground the supply neutral for 400V class Figure i 2 Warning Information Example and Position u Warranty Information n Restrictions The drive is not designed o...

Page 21: ...verview of the different enclosure types and components 1 1 SECTION SAFETY 22 1 2 GENERAL DESCRIPTION 23 1 3 MODEL NUMBER AND NAMEPLATE CHECK 25 1 4 DRIVE MODELS AND ENCLOSURES 28 1 5 COMPONENT NAMES...

Page 22: ...s Failure to comply may result in ESD damage to the drive circuitry A motor connected to a the drive may operate at a higher temperature than a utility fed motor and the operating speed range may redu...

Page 23: ...00 V Class Three Phase 400 V Class Drive Model Rated Output Current A Drive Model Rated Output Current A 2o0028 28 4o0011 11 2o0042 42 4o0014 14 2o0054 54 4o0021 21 2o0068 68 4o0027 27 2o0081 81 4o003...

Page 24: ...re Starting Torque 150 at 3 Hz 200 at 0 3 Hz Starting torque may fluctuate with characteristics and motor temperature Performance may differ by capacity Application Specific Auto Tuning Stationary Aut...

Page 25: ...240V 50 60Hz 25A AC3PH 0 240V 0 400Hz 28A 21 kg 6W3050 2 100 J0073D207410100 E131457 PASS MODEL C C CIMR UW2A0028AUA INPUT OUTPUT MASS O N S N FILE NO IP00 REV A 2 1 Kurosaki shiroishi Yahatanishi Ku...

Page 26: ...odel Reference Motor Capacity kW HP Rated Output Current A 2o0028 7 5 10 28 2o0042 11 15 42 2o0054 15 20 54 2o0068 18 5 25 68 2o0081 22 30 81 2o0104 30 40 104 2o0130 37 50 130 2o0154 45 60 154 2o0192...

Page 27: ...r Capacity kW HP Rated Output Current A 4o0302 185 250 302 4o0361 220 300 361 4o0414 260 350 414 1 3 Model Number and Nameplate Check YASKAWA TOEPYAIUPW01A YASKAWA AC Drive U1000 iQpump Matrix Drive U...

Page 28: ...ble 1 5 Drive Models and Enclosure Types Voltage Class Enclosure Type IP00 Open Type Enclosure Drive Models IP20 NEMA 1 UL Type 1 Enclosure 1 Drive Models Three Phase 200 V Class 2o0028A 2o0042A 2o005...

Page 29: ...g fans or up to two cooling fans depending on the model u IP00 Open Type Enclosure n Three Phase AC 200 V Class Models 2o0028A to 2o0081A Three Phase AC 400 V Class Models 4o0011A to 4o0077A A F E C D...

Page 30: ...Models 4o0096A to 4o0124A A F E C D B A Cooling fan B Heatsink C Terminal cover D Digital operator E Front cover F Eye bolt Figure 1 4 IP00 Open Type Components Drive Model 2o0104A 1 5 Component Name...

Page 31: ...d 4o0180A A G E F C D B A Cooling fan B Heatsink C Terminal cover D Digital operator E Front cover F Drive cover G Hanging bracket Figure 1 5 IP00 Open Type Components Drive Model 2o0154A 1 5 Componen...

Page 32: ...H G F C E D B A Cooling fan B Heatsink C Terminal cover D Digital operator E Front cover F Drive cover 2 G Drive cover 1 H Hanging bracket Figure 1 6 IP00 Open Type Components Drive Model 2o0248A 1 5...

Page 33: ...ESET ALM DIGI TAL OPER A TOR JVOP 183 HAND A Terminal board Refer to Control Circuit Wiring on page 73 B Main circuit terminal Refer to Wiring the Main Circuit Terminal on page 72 Figure 1 7 Front Vie...

Page 34: ...1 5 Component Names This Page Intentionally Blank 34 YASKAWA TOEPYAIUPW01A YASKAWA AC Drive U1000 iQpump Matrix Drive User Manual...

Page 35: ...nstallation This chapter explains how to properly mount and install the drive 2 1 SECTION SAFETY 36 2 2 MECHANICAL INSTALLATION 38 2 YASKAWA TOEPYAIUPW01A YASKAWA AC Drive U1000 iQpump Matrix Drive Us...

Page 36: ...he drive by the front cover or the terminal cover Failure to comply may result in minor or moderate injury from the main body of the drive falling NOTICE Equipment Hazard Prevent foreign matter such a...

Page 37: ...o its rated output current When the distance between the motor and drive is long use a cable thick enough to connect the motor to the drive to prevent motor torque reduction The current rating differs...

Page 38: ...lower up to 3000 m 9843 ft with derating Vibration 20 to 55 Hz 5 9 m s2 2o0104 to 2o0248 4o0096 to 4o0414 2 0 m s2 Orientation Install the drive vertically to maintain maximum cooling effects 1 Attac...

Page 39: ...njury or death from falling equipment Only use vertical suspension to temporarily lift the drive during installation to an enclosure panel Do not use vertical suspension to transport the drive Confirm...

Page 40: ...Figure 2 5 The maximum allowable load of the eye bolts cannot be guaranteed when the drive or harmonic filter module is suspended with the wires at angles less than 50 Failure to comply may result in...

Page 41: ...Brackets Drive Models 2o0154 to 2o0248 and 4o0156 to 4o0414 3 Gradually take up the slack in the wires and hoist the drive after the wires are stretched tight 4 Lower the drive when ready to install...

Page 42: ...e outside of the panel with two screws Phillips screwdriver 1 Internal Flush Mount Encloses the HOA keypad in the panel The front of the HOA keypad is flush with the outside of the panel Installation...

Page 43: ...ation support set and mounting hardware Figure 2 12 illustrates how to attach the Installation Support Set A 1 Cut an opening in the enclosure panel for the HOA keypad as shown in Figure 2 13 2 Mount...

Page 44: ...040A 4o0052A 4o0065A 4o0077A 4o0096A 4o0124A 4o0156A 4o0180A 4o0216A 4o0240A 4o0302A 4o0361A 4o0414A 45 IP20 NEMA 1 UL Type 1 Enclosure 1 2o0028 2o0042 2o0054 2o0068 2o0081 2o0104 2o0130 2o0154 2o0192...

Page 45: ...4 0 16 7 0 28 20 44 2o0042A 264 10 39 650 25 60 420 16 53 218 8 58 629 24 73 11 5 0 45 40 1 58 115 5 4 54 2 3 0 10 4 0 16 10 0 40 32 71 2o0054A 2o0068A 35 77 2o0081A 2o0104A 2 264 10 39 816 32 12 450...

Page 46: ...4o0240A 4o0302A 695 27 36 1132 44 56 450 17 71 560 22 04 280 11 02 1102 43 39 14 5 0 57 65 2 55 178 7 00 4 5 0 18 4 5 0 18 14 0 55 259 571 4o0361A 4o0414A IP20 NEMA 1 UL Type 1 Kit Selection Customer...

Page 47: ...ional End Cap Kit to an IP00 Open Type enclosure drive to convert the drive to an IP20 NEMA 1 UL Type 1 enclosure drive W1 t2 t1 D1 D W H4 H1 H2 H3 H0 H Figure 1 4 d Figure 2 W1 t2 t1 D1 D W H4 H1 H2...

Page 48: ...ure 400 V Class Drive Model Figure Dimensions mm in Wt kg lb W H D W1 W2 H0 H1 H2 H3 H4 D1 t1 t2 Models 4Ao 4o0011 1 250 9 84 524 20 62 360 14 17 205 8 07 480 18 90 463 18 22 6 5 0 25 42 1 65 40 1 58...

Page 49: ...52 3 3 MAIN CIRCUIT CONNECTION DIAGRAM 55 3 4 TERMINAL BLOCK CONFIGURATION 56 3 5 TERMINAL COVER 59 3 6 HOA KEYPAD AND FRONT COVER 62 3 7 TOP PROTECTIVE COVER 65 3 8 MAIN CIRCUIT WIRING 66 3 9 CONTROL...

Page 50: ...or serious injury by contacting the motor case Do not perform work on the drive while wearing loose clothing jewelry or without eye protection Failure to comply could result in death or serious injury...

Page 51: ...trical interference resulting in poor system performance Use shielded twisted pair wires and ground the shield to the ground terminal of the drive Use ring terminals that comply with UL cUL for all wi...

Page 52: ...g designed to shut off the power supply upon drive fault make sure the drive does not trigger a fault output during fault restart L5 02 0 default Failure to comply will prevent the automatic fault res...

Page 53: ...t terminal control circuit terminal M3 M4 Multi function relay output Through Mode H2 02 250 Vac maximum 1 A 30 Vdc maximum 1 A minimum 5 Vdc 10 mA SP SN 6 FM AM 8 9 Multi function analog output 2 Out...

Page 54: ...mA Never short terminals V or AC as it can cause erroneous operation or damage the drive 5 Set jumper S1 to select between a voltage or current input signal to terminal A2 The default setting is for c...

Page 55: ...directional IGBT Control power supply p1 1 n1 1 Figure 3 2 Connecting Main Circuit Terminals 1 A Momentary Power Loss Recovery Unit can be connected as an option Do not connect an AC power supply to t...

Page 56: ...2o0104 Figure 3 5 2o0130 2o0154 Figure 3 6 2o0192 2o0248 Figure 3 7 400 V Class 4o0011 Figure 3 3 4o0014 4o0021 4o0027 4o0034 4o0040 Figure 3 4 4o0052 4o0065 4o0077 4o0096 Figure 3 5 4o0124 4o0156 Fi...

Page 57: ...to 2o0081 and 4o0040 to 4o0077 CHARGE ON OFF n1 p1 U T1 V T2 W T3 R L1 S L2 T L3 SW Figure 3 5 Main Circuit Terminal Configuration Drive Models 2o0104 2o0130 4o0096 and 4o0124 3 4 Terminal Block Conf...

Page 58: ...ON OFF n1 p1 U T1 V T2 W T3 S L2 T L3 R L1 Figure 3 7 Main Circuit Terminal Configuration Drive Models 2o0248 4o0216 and 4o0240 n1 p1 T L3 V T2 S L2 U T1 R L1 W T3 Figure 3 8 Main Circuit Terminal Co...

Page 59: ...124 n Removing the Terminal Cover 1 Loosen the terminal cover screw Figure 3 9 Removing the Terminal Cover 2 Push in on the tab located on the bottom of the terminal cover and gently pull forward to r...

Page 60: ...ain circuit wiring and finally the control circuit wiring u Models 2o0154 to 2o0248 and 4o0156 to 4o0414 n Removing the Terminal Cover 1 Loosen the screws on the terminal cover then pull down on the c...

Page 61: ...uit Terminal on page 72 and Wiring the Control Circuit Terminal on page 76 for details on wiring 1 Figure 3 14 Reattaching the Terminal Cover 1 Connect the ground wiring first then the main circuit wi...

Page 62: ...oving the HOA Keypad n Reattaching the HOA Keypad Insert the HOA keypad into the opening in the top cover while aligning it with the notches on the left side of the opening Next press gently on the ri...

Page 63: ...crew Figure 3 18 Remove the Front Cover Drive Models 2o0154 to 2o0248 and 4o0156 to 4o0414 4 Unhook the left side of the front cover then swing the left side towards you as shown in Figure 3 19 until...

Page 64: ...over while guiding it back into the drive Make sure it clicks firmly into place Drive Models 2o0154 to 2o0248 and 4o0156 to 4o0414 1 Slide the front cover so the hooks on the top connect to the drive...

Page 65: ...protective cover and bottom cover from the optional End Cap Kit to an IP00 Open Type enclosure drive to convert the drive to an IP20 NEMA 1 UL Type 1 enclosure drive A Figure 3 21 Reattaching the Prot...

Page 66: ...4o0011 to 4o0414 Terminal Type R L1 S L2 T L3 Main circuit power supply input Connects line power to the drive 53 U T1 V T2 W T3 Drive output Connects to the motor p1 n1 Momentary power loss recovery...

Page 67: ...in the following tables are Yaskawa recommendations Refer to local codes for proper wire gauge selections n Three Phase 200 V Class Drives Table 3 3 Drive Wire Gauge and Torque Specifications Three Ph...

Page 68: ...8 5 U T1 V T2 W T3 35 1 16 to 50 2 6 to 1 0 2P 35 1 10 to 50 2P 8 to 1 0 2P M8 25 4 25 to 35 4 to 1 25 3 10 to 35 8 to 1 M8 8 8 to 10 8 78 1 to 95 5 p1 n1 2 5 14 2 5 to 4 14 to 12 2 5 14 2 5 to 4 14 t...

Page 69: ...o 12 M4 1 to 1 4 8 9 to 12 4 4o0014 R L1 S L2 T L3 4 12 2 5 to 10 14 to 8 2 5 14 2 5 to 10 14 to 8 M5 2 3 to 2 7 20 4 to 23 9 U T1 V T2 W T3 4 12 2 5 to 10 14 to 8 2 5 14 2 5 to 10 14 to 8 M5 6 10 4 t...

Page 70: ...35 4 to 53 1 U T1 V T2 W T3 25 3 25 4 to 3 25 3 16 to 25 5 to 3 M6 16 6 16 to 25 6 to 3 16 5 16 to 25 5 to 3 M8 8 8 to 10 8 78 1 to 95 5 p1 n1 2 5 14 2 5 to 4 14 to 12 2 5 14 2 5 to 4 14 to 12 M4 1 t...

Page 71: ...o 4 0 2P M10 35 1 35 to 150 1 to 300 70 3 0 35 to 150 1 to 300 M12 31 4 to 39 2 278 to 347 p1 n1 2 5 14 2 5 to 4 14 to 12 2 5 14 2 5 to 4 14 to 12 M4 1 2 to 2 0 10 4 to 17 4 4o0361 R L1 S L2 T L3 95 2...

Page 72: ...ngerous electrical potentials on equipment chassis which could result in death or serious injury WARNING Electrical Shock Hazard Be sure to ground the drive ground terminal 200 V class ground to 100 o...

Page 73: ...control circuits could result in death or serious injury WARNING Sudden Movement Hazard Confirm the drive I O signals and external sequence before starting test run Setting parameter A1 03 may change...

Page 74: ...V 79 Analog Inputs Pulse Train Input RP Multi function pulse train input Frequency reference Input frequency range 0 to 32 kHz Signal Duty Cycle 30 to 70 High level 3 5 to 13 2 Vdc low level 0 0 to 0...

Page 75: ...al Communications Type No Signal Name Function Signal Level MEMOBUS Modbus Communication 1 R Communications input MEMOBUS Modbus communication Use an RS 422 or RS 485 cable to connect the drive RS 422...

Page 76: ...ss 2 power supply when connecting to the control terminals Improper application of peripheral devices could result in drive performance degradation due to improper power supply Refer to NEC Article 72...

Page 77: ...aring wire ends as shown in Figure 3 30 and connect the shield to the ground terminal of the drive A E B C D A Drive side B Insulation C Control device side D Shield sheath insulate with tape E Shield...

Page 78: ...S2 S3 S4 S5 S6 S7 S8 SN SC SP V AC A1 A2 A3 FM AM AC 24V RP AC M1 M2 M3 M4 MD ME MF MA MB MC Selection V AM FM I Jumper S5 Terminal AM FM Signal DIP Switch S2 RS 422 485 Termination Resistor Off On J...

Page 79: ...rt terminals SP and SN Failure to comply will damage the drive Table 3 11 Digital Input Sink Source External Power Supply Selection Mode Drive Internal Power Supply Terminals SN and SP External 24 Vdc...

Page 80: ...Voltage input 10 to 10 V or 0 to 10 V I bottom position Current input 4 to 20 mA or 0 to 20 mA Table 3 13 Voltage Current Selection Parameter Details No Parameter Name Description Setting Range Defau...

Page 81: ...mple of new application where internal power supply is used Shield 24V Power Supply Transducer Signal 0 10 Vdc typical Example Customer supplied pressure transducer feedback device Supply Common 2 4 3...

Page 82: ...alog Input A2 A2 used for water level or suction pressure transducer Set jumper S1 to the I position for the last iQpump drive on the network All other iQpump drives should have S1 set to the V positi...

Page 83: ...ould be placed to the ON position when the drive is the last in a series of slave drives Table 3 16 MEMOBUS Modbus Switch Settings S2 Position Description ON Internal termination resistor ON OFF Inter...

Page 84: ...to select the input function as described in Table 3 19 Table 3 19 DIP Switch S4 Settings Setting Description AI lower position default Analog input for the function selected in parameter H3 06 PTC u...

Page 85: ...ve to a PC Yaskawa DriveWizard Industrial software can be used to monitor drive performance and manage parameter settings Contact Yaskawa for more information on DriveWizard Industrial PC Type B Type...

Page 86: ...ain circuit Consider the amount of voltage drop when selecting wire gauges Increase the wire gauge when the voltage drop is greater than 2 of motor rated voltage Ensure the wire gauge is suitable for...

Page 87: ...TART UP PREPARATION 88 4 2 POWERING UP THE DRIVE 90 4 3 APPLICATION SELECTION 93 4 4 USING THE HOA KEYPAD 94 4 5 PUMP APPLICATION PRESETS 101 4 6 U1000 IQPUMP PRESETS AND FUNCTIONS 104 4 7 BASIC U1000...

Page 88: ...on a vertical surface with adequate space for air circulation Refer to Correct Drive Installation Spacing on page 39 for proper spacing 6 Verify that the proper branch circuit protection is installed...

Page 89: ...operated from one drive each motor must have its own overload and short circuit protection 21 Wire all necessary power leads to the drive DO NOT CONNECT MOTOR TO DRIVE AT THIS TIME 2 Wire all necessa...

Page 90: ...If there is no sensor wired to the drive a Feedback Loss Wire Break alarm will flash on the display Providing the proper feedback device signal will clear the Feedback Loss alarm The drive requires a...

Page 91: ...The Real Time Clock Adjustment Display will appear Use the right arrow key to select the desired digit then set the correct date and 24 hour clock time using the up and down arrow keys ALM 20 10 01 0...

Page 92: ...00 00 Second per month 0 sec YYYY MM DD HH MM ALM 8 After entering the correct time press the ENTER key to save the changes The display will return to the display shown in step 5 and the alarm LED wil...

Page 93: ...ce before performing a test run Setting parameter A1 03 may automatically change the I O terminal function from the default setting Failure to comply may result in death or serious injury No Parameter...

Page 94: ...y reference Set the drive to AUTO mode Run command input source depends on b1 02 Frequency reference input source depends on b1 01 5 Up Arrow Key Scrolls up to display the next item selects parameter...

Page 95: ...on Inputs of the drive OP Displayed when the frequency reference is assigned to option card connected to the drive AI Displayed when the function reference is assigned to an analog input OFF Displayed...

Page 96: ...Indications Table 4 5 AUTO LED and HAND LED Indications AUTO LED HAND LED State AUTO Off HAND Off OFF mode AUTO Off HAND On solid HAND mode Also during DC injection braking AUTO Off HAND Long blink 50...

Page 97: ...ink OFF Output Frequency RUN Command Frequency AUTO LED HAND Mode Selection AUTO Mode Selection OFF AUTO Operation Mode OFF HAND LED OFF 0 Hz 6 Hz ON Short blink Figure 4 5 LEDs and Drive Operation in...

Page 98: ...00Hz U1 02 0 00Hz U1 91 0 0PSI DRV Monitor JOG Rdy LSEQ LREF Home FWD MONITR U1 02 0 00Hz U1 02 0 00Hz U1 91 0 0PSI DRV Output Freq Rdy LSEQ LREF Home FWD JOG Home F1 MODE U1 99 0 0sec U1 02 0 00Hz U...

Page 99: ...ter group PRMSET Basic Setup Accel Time 1 PRG FWD C1 01 20 0 sec FWD Home DATA 5 Press two times PRMSET Accel Decel Accel Time 1 PRG FWD C1 01 20 0sec PRMSET C1 01 20 0sec 0 0 6000 0 20 0 sec PRG Acce...

Page 100: ...mes as necessary to return to the initial display MODE U5 99 0 0PSI U1 02 0 00Hz U1 91 0 0PSI DRV Auto Setpoint Rdy MONITOR LSEQ LREF 4 4 Using the HOA Keypad 100 YASKAWA TOEPYAIUPW01A YASKAWA AC Driv...

Page 101: ...rameter Value Parameter Value Parameter Value Parameter Value A1 02 0 A1 02 0 A1 02 0 A1 02 0 b5 09 1 b1 03 1 b1 02 1 b5 39 2 b5 03 5 0 b1 03 0 P1 02 6 C1 01 15 0 s b5 03 5 0 s P2 01 2 C1 02 15 0 s C1...

Page 102: ...4 b5 03 5 0 s b5 01 0 H2 01 0 C1 01 20 0 s C1 01 25 0 s H2 02 A C1 02 20 0 s C1 02 25 0 s o1 06 0 E1 04 65 0 Hz H1 06 4 P1 05 0 s L2 01 0 H1 07 F d1 01 40 00 Hz L5 01 0 H2 01 0 L5 04 300 0 s H2 02 A...

Page 103: ...2 20 b1 02 b1 02 E2 04 P1 03 P1 02 b1 03 b1 03 P1 03 b1 03 C1 01 d1 01 Q1 01 P1 03 b1 11 b1 11 Q1 01 b1 11 C1 02 P1 06 P1 04 Q1 01 C1 01 C1 01 P1 04 C1 01 E2 01 P4 10 P1 06 P1 04 C1 02 C1 02 P1 06 C1...

Page 104: ...P1 03 5 Set the desired water depth level in parameter Q1 01 PI setpoint This is desired water depth that the drive will regulate the pump speed around To quickly access this parameter press the F1 ke...

Page 105: ...Speed Default 40 0 Hz Minimum 0 0 Maximum E1 04 P1 04 Start Draw Down Level Default 0 0 Minimum 999 9 Maximum 999 9 P2 02 Sleep Level Default 0 0 Hz Minimum 0 0 Maximum 6000 0 P4 10 AUTO Mode Operator...

Page 106: ...vel Q5 03 the iQpump Controller will slow down causing the outlet pressure and flow to decrease When the suction pressure rises above the Q5 06 level for longer than the Q5 07 time normal operation ou...

Page 107: ...et 7 Set the number of motor poles in parameter E2 04 2 pole motors have a rated RPM of slightly less than 3600 RPM 4 pole motors have a rated RPM of slightly less than 1800 RPM This information can b...

Page 108: ...Time Default 20 0 s Minimum 10 0 Maximum 3600 0 P1 06 Minimum Pump Speed Default 40 0 Hz Minimum 0 0 Maximum E1 04 P5 02 HAND Reference Default 40 0 Hz Minimum 0 Maximum E1 04 P5 04 HAND Key Function...

Page 109: ...large accuracy will be compromised Proper Depth Transducer Characteristics Sealed element and electrical connections Barometric compensation Specified cable length calibrated by the manufacturer Prope...

Page 110: ...l only be used while the drive is in Level Control Mode 13 Set Low Level Detection Value in Parameter Q4 09 and program the drive response in Q4 11 This is the level in feet at which you do not want t...

Page 111: ...Level Control Minimum Speed Default 0 00 Hz Minimum 0 00 Maximum 400 00 Q4 09 Low Level Detection Level Default 0 0 ft Minimum 0 0 Maximum 1200 0 Q4 10 Low Level Detection Time Delay Default 0 0 Mini...

Page 112: ...motor and I O parameters 2 Set one digital input for the low suction inlet pressure switch H1 oo 73 Wire the switch to this terminal 3 Configure the terminal for a normally open closed switch type usi...

Page 113: ...a separate measuring device HOA Keypad Display Minor Fault Name Low Water in Tank Low Water in Tank Cause Possible Solution The water level in the tank is too low Check pressure switch contact for cor...

Page 114: ...and establish a PI setpoint when PID is not active Parameter Condition Delta Entry Absolute Entry Range Display Toggles Automatically P1 04 Start Draw Down Level PID Direct acting 0 0 to 999 9 0 0 to...

Page 115: ...tion such as PI control loop sleep motor and I O parameters 2 Turn on the current limit function by setting Q3 01 to 1 enabled The default setting is 0 disabled 3 Set the desired current limit in Q3 0...

Page 116: ...the feedback device scaling in parameter P1 03 Check the sensor nameplate or specification sheet For example if the device outputs 20 mA at 100 0 PSI of pressure then set P1 03 to 100 0 PSI The drive...

Page 117: ...sable the sleep function default setting 13 Press the AUTO key to start the drive with PI control pressure control Press the OFF key to stop the drive 14 The pump can be run in a Hand local mode for m...

Page 118: ...40 0 Hz Minimum 0 0 Maximum 400 0 P5 02 HAND Reference Default 40 0 Hz Minimum 0 Maximum E1 04 P5 04 HAND Key Function Selection Default 1 Range 0 1 Q1 01 PID Controller Setpoint 1 Default 0 0 Minimum...

Page 119: ...02 This is the frequency that the drive will run at during pre charge Set this value to reasonable speed that is above the minimum pump speed P1 06 and close to the average running frequency of the d...

Page 120: ...efault 0 0 A Minimum 0 0 Maximum 1000 0 P4 06 Pre Charge Frequency 2 Default 0 0 Hz Minimum 0 0 Maximum E1 04 P4 07 Pre Charge Time 2 Default 0 0 min Minimum 0 0 Maximum 3600 0 P4 08 Pre Charge Loss o...

Page 121: ...Timer Run Comm an d Pre C ha rge Complete via PID Feedba ck Normal Acting PID Pre cha rge Active Message Digital Ou tpu t H2 0x A4 Ou tpu t Frequen cy P4 03 Pre cha rge Time P4 02 Pre cha rge Frequen...

Page 122: ...during Setpoint Boost The default setting for P3 10 is 0 0 PSI and P3 11 is 5 0 sec While the setpoint is being controlled by the Setpoint Boost after De stage function the drive will display the mess...

Page 123: ...P3 07 time the de stage will be allowed to happen and normal PI operation will immediately resume 5 If either P3 06 or P3 07 is set to zero this feature will not operate While the output frequency is...

Page 124: ...e Lag Pumps 1 Install and wire the DO A3 as indicated in the option installation manual 2 Set all other parameters required for the application such as PI control loop sleep motor and I O parameters 3...

Page 125: ...ing the De scale Deceleration Time P8 07 and accelerate using P8 06 in the reverse direction It will stay running at the P8 09 speed for the time set in the De Scale Reverse Run Time P8 05 After the t...

Page 126: ...scale Pump Run Time Default 168 0 H Range 0 1 to 2000 0 p8 09 De scale Reverse Frequency Reference Default 25 00 Hz Range 0 00 to 400 00 H2 Multi Function Digital Output Settings H2 oo Function Descr...

Page 127: ...elow Accumulated Volume U1 84 U1 85 U1 86 U1 87 gallons or acre feet Monitor U1 88 provides the same information in a single display The decimals are dropped when P6 16 is set to 1 to display in gallo...

Page 128: ...splays normally Displaying in gallons and value is greater than 99 999 Displays double dashes for 1 5 s then displays the full value Full value display with units and commas 4 6 U1000 iQpump Presets a...

Page 129: ...t no unit in line Full value display for Acre Feet units Full value display with no units and no commas 4 6 U1000 iQpump Presets and Functions YASKAWA TOEPYAIUPW01A YASKAWA AC Drive U1000 iQpump Matri...

Page 130: ...and Multi Function Digital Output Settings No Parameter Name Setting Values P6 01 Flow Meter Scaling Default 0 0 GPM Range 0 0 to 6000 0 GPM P6 02 Turbine Input Scaling Coarse Default 0 ppG Range 0 to...

Page 131: ...0 to 2 P6 36 Delta Starting Accumulation Level Millions Default 0 Range 0 to 65535 P6 37 Delta Starting Accumulation Level Thousands Default 0 Range 0 to 999 P6 38 Delta Starting Accumulation Level On...

Page 132: ...he drive performs PI Aux Level Control when Q6 20 is set to 1 and the drive is in PID mode PID enabled via b5 01 not jogging and not disabled by other functions Sleep via Minimum and Maximum Levels Q6...

Page 133: ...Normal operation resumes when he feedback level rises above the Q6 06 wake up level for longer than the Q6 07 wake up time Note Be sure to set Q6 08 PI Aux Control Minimum Speed to a value high enough...

Page 134: ...level set in Q6 12 High Level Behavior Alarm Only The HIAUX Hi PI Aux Lvl alarm displays and the digital output closes when Q6 14 1 Alarm Only and the PI Aux Feedback rises above the level set in Q6...

Page 135: ...to 3 Q6 23 PI Auxiliary Control Output Level Selection Default 1 Range 0 1 Q6 24 PI Auxiliary Control Maximum Level Default 0 0 Range 0 0 to 6000 0 Q6 25 PI Auxiliary Control Activation Level Default...

Page 136: ...troller is affecting the output speed H3 Multi Function Analog Input Settings H3 02 H3 06 H3 10 H3 02 06 10 Function Description 27 PI Auxiliary Feedback Level 0 V or 4 mA 0 unit based on Q6 22 10 V o...

Page 137: ...O LED to blink Pressing OFF will unlatch the AUTO key Issuing the External Run command before latching the AUTO key will cause the AUTO LED to blink and indicate an incomplete Run command Removing the...

Page 138: ...loses the digital output when P4 20 is set to 1 Alarm The drive triggers a DIFF Difference Det fault and closes the digital output when P4 20 is set to 0 Fault The digital output stays closed while th...

Page 139: ...VOP 183 Home Screen Notes on Parameter Access If the drive parameters are password protected by A1 04 and A1 05 parameters A1 00 through A1 03 A1 06 and all A2 parameters cannot be modified If a digit...

Page 140: ...re available to facilitate drive setup for commonly used applications Selecting one of these Application Presets automatically assigns functions to the input and output terminals and sets a predefined...

Page 141: ...fer to Pump Application Presets on page 101 for a list of parameters and default values for this Application Preset n A1 08 Custom Initialize Modes No Parameter Name Setting Range Default A1 08 Custom...

Page 142: ...t Port Configuration for General HOA Keys Parameters Set Depending on A1 08 Setting The following table shows the parameters that are set depending on the A1 08 initialization A1 08 3005 A1 06 5 Gener...

Page 143: ...run the drive and motor the drive must receive a Run command and an Auto Setpoint command Parameter b1 01 specifies the origin of the Auto setpoint when in AUTO Mode Switch to AUTO mode by pressing th...

Page 144: ...el Selection Function Selection Gain Bias A1 0 to 10 Vdc H3 01 0 H3 02 0 Frequency Reference Bias H3 03 H3 04 0 to 10 Vdc Bipolar H3 01 1 A2 0 to 10 Vdc H3 09 0 H3 10 0 Frequency Reference Bias H3 11...

Page 145: ...the auto setpoint reference to the drive Figure 5 4 RS 485 Communication Connection Modbus RTU Communications RS 422 RS 485 19 2 Kbps Terminating Resistor Figure 4 18 PC or PLC Connection Diagram Sett...

Page 146: ...nals using one of following sequences 2 Wire sequence 1 Two inputs FWD Stop REV Stop Set A1 03 to 2220 to initialize the drive and preset terminals S1 and S2 to these functions This is the default set...

Page 147: ...ed will be ignored until the minimum baseblock time L2 03 has expired Do not enter Run command until it has come to a complete stop Use DC Injection at Start Refer to b2 DC Injection Braking on page 2...

Page 148: ...th AUTO Mode and HAND Mode The Run Delay at Stop timer will still operate when the drive goes to sleep and then wakes up During the Run Delay at Stop timer execution the HOA keypad will display the al...

Page 149: ...0 n b5 03 Integral Time Setting I Sets the time constant used to calculate the integral of the PID input The shorter the integral time set to b5 03 the faster the offset will be eliminated If the inte...

Page 150: ...able 4 11 Accel Decel Time Selection by Digital Input Accel Decel Time Sel 1 H1 oo 7 Accel Decel Time Sel 2 H1 oo 1A Active Times Acceleration Deceleration 0 0 C1 01 C1 02 1 0 C1 03 C1 04 Figure 4 24...

Page 151: ...alization A1 03 3330 Table 4 12 Multi Function Digital Input Terminal Settings Setting Function 0 3 Wire sequence 2 External Reference 1 2 Selection 3 Multi Step Speed Reference 1 4 Multi Step Speed R...

Page 152: ...N O Stop Command Stops when Open FWD REV Multi Function Input H1 05 0 Standard Digital Input Common Figure 4 25 3 Wire Sequence Wiring Diagram 2 ms minimum Run command OFF stopped Can be either ON or...

Page 153: ...rt enabled 1F Motor overload alarm oL1 20 Drive overheat pre alarm oH 2F Maintenance period 30 During torque limit 154 37 During frequency output 38 Drive enabled 39 Watt hour pulse output 40 Auto Mod...

Page 154: ...s when he feedback meets or falls below the setpoint for the time set in P4 20 The terminal deactivates based on the hysteresis level P4 37 delay time P4 39 and the pressure reached exit conditions P4...

Page 155: ...eference Bias 0 E1 04 Gain 200 Figure 4 27 Frequency Reference Setting by Analog Input with Increased Gain Gain H3 03 100 bias H3 04 25 terminal A1 as frequency reference input An input of 0 Vdc will...

Page 156: ...to 10 Vdc on page 154 Setting 1 0 to 10 Vdc Bipolar The input level is 10 to 10 Vdc Refer to Setting 1 0 to 10 Vdc Bipolar on page 154 Setting 2 4 to 20 mA The input level is 4 to 20 mA Negative input...

Page 157: ...Vdc or 4 to 20 mA using parameter H4 07 and H4 08 Figure 4 29 illustrates how gain and bias settings work No Name Setting Range Default H4 02 Multi Function Analog Output Terminal FM Gain 999 9 to 99...

Page 158: ...Terminal AM FM Signal Selection on page 83 for details on setting S5 No Name Setting Range Default H4 07 Multi Function Analog Output Terminal FM Signal Level Selection 0 to 2 0 H4 08 Multi Function A...

Page 159: ...l output contacts to control the lag pump motor starters n P1 02 System Units Selects the base unit in which most drive PID setpoints scaling monitors limits and faults alarm levels will be set Note S...

Page 160: ...caling 0 1 to 6000 0 145 0 PSI n P1 04 Start Draw Down Level Sets the wake up level from the Sleep function This setting is dependent on whether PID is normal or inverse acting b5 09 When the drive is...

Page 161: ...ive will respond based on the setting in P1 10 No Parameter Name Setting Range Default P1 10 Low Feedback Selection 0 to 2 0 Low feedback detection is enabled when P1 08 0 0 Drive is running in AUTO M...

Page 162: ...H2 0o 96 closes The drive will also display the High Feedback High FB Sensed alarm The digital output will remain closed until the fault is reset Setting 1 Alarm When feedback rises above the P1 11 fo...

Page 163: ...O OFF When enabled Sleep is active even if the Start Level P1 04 is set to 0 In addition the drive will switch to OFF mode when called to Sleep Note 1 Parameter available in drive software versions PR...

Page 164: ...2 pump staging is based on output frequency When the output frequency falls below the P3 50 level for the time set in P3 09 the pump will be de staged No Parameter Name Setting Range Default P3 80 Pu...

Page 165: ...ump Min P1 06 is displayed and the drive runs at the minimum speed When Pre Charge Loss of Prime parameters P4 05 and P4 08 are set to 0 the Loss of Prime detection is disabled When Pre Charge Loss of...

Page 166: ...P4 01 b5 01 PID Select 1 Enabled AND b5 09 Output Level Sel 0 Normal Character PID Feedback Pre charge Level 2 P4 32 P4 07 Pre Charge Time P4 06 Pre charge Frequency 2 Figure 4 32 Pre Charge 1 Complet...

Page 167: ...e via Low Water DI PID feedback Output frequency Pre charge Active Message Digital Output H2 0 A4 Sleeping P4 01 Pre charge Level P1 04 Start Draw Down Level P4 03 Pre charge Time Pre Charge Sleep Wak...

Page 168: ...tting 0 Disabled Setting 1 Enabled n P4 12 Thrust Bearing Frequency Sets the frequency used by the drive when determining which acceleration and deceleration time to use The Thrust Bearing function is...

Page 169: ...40 Pressure Reached Detection Selection Sets the drive state that must be met when triggering the Pressure Detection digital output No Parameter Name Setting Range Default P4 40 Pressure Reached Dete...

Page 170: ...ve which the flow must rise for longer than the time set in P6 18 to trigger a High Flow fault or alarm A setting of 0 0 disables High Flow detection No Name Setting Range Default P6 17 High Flow Leve...

Page 171: ...ure Setpoint Sets the Suction Pressure setpoint The units of Q5 03 are selected in Q5 01 and the scaling is set in Q5 02 Suction Transducer Scaling The Suction Pressure function is enabled by setting...

Page 172: ...e Default Q5 10 Low Suction Pressure Detection Time 0 0 to 300 0 0 1 min n Q5 11 Low Suction Pressure Behavior Select Selects the drive response to a Low Suction Pressure condition When the suction pr...

Page 173: ...Q6 25 for the time set in Q6 26 PI Aux Control Activation Delay before the PI Aux Controller is allowed to affect the output frequency When active the PI Aux Feedback Level H3 oo 27 has to rise above...

Page 174: ...Setting Range Default S2 04 Sequence Timer 1 Selection 0 to 3 0 S2 09 Sequence Timer 2 Selection 0 to 3 0 S2 14 Sequence Timer 3 Selection 0 to 3 0 S2 19 Sequence Timer 4 Selection 0 to 3 0 Setting 0...

Page 175: ...d the motor will rotate at 6 Hz F2 F1 ESC M M AUTO OFF ENTER RESET DRIVE U1 01 60 00Hz U1 02 60 00Hz JOG FWD FWD REV Rdy ALM DIGITAL OPERATOR JVOP 183 HAND ENTER Off On MODE U1 01 0 00Hz U1 02 0 00Hz...

Page 176: ...injury The motor should come to a complete stop without problems Connect the load and machinery to the motor Fasten all installation screws properly and check that the motor and connected machinery ar...

Page 177: ...during a trial run 5 1 MOTOR PERFORMANCE FINE TUNING 178 5 2 DRIVE ALARMS FAULTS ERRORS AND MESSAGES 180 5 3 FAULT DETECTION 181 5 4 ALARM DETECTION 198 5 5 OPERATOR PROGRAMMING ERRORS 212 5 6 AUTO T...

Page 178: ...Reduce the setting if motor hunting and oscillation with a relatively light load 1 00 0 50 to 1 50 Poor motor torque at low speeds Motor instability at motor start Mid Output Voltage A E1 08 Minimum O...

Page 179: ...elow 10 Hz Carrier Frequency Selection C6 02 Increase the carrier frequency if there is too much motor noise Reduce the carrier frequency if motor hunting and oscillation occur at low speeds Note The...

Page 180: ...output is set to be tripped by an alarm the contact will not close The HOA keypad displays text indicating a specific alarm and the ALM indicator LED flashes Remove the cause of the problem to reset...

Page 181: ...pad Display Fault Name Aov Power Supply Overvoltage The input power supply voltage became equal to or higher than the Input Power Supply Overvoltage Detection Level 200 V Class Approximately 277 Vrms...

Page 182: ...surge absorbers if necessary Use only recommended cables or other shielded line Ground the shield on the controller side or the drive input power side Separate all communication wiring from drive powe...

Page 183: ...CPF16 to CPF24 CPF26 to CPF35 CPF40 to CPF45 Control Circuit Error Cause Possible Solution Hardware is damaged Cycle power to the drive If the problem continues replace either the control board or th...

Page 184: ...d correct problems HOA Keypad Display Fault Name EF1 Pump Fault input terminal S1 External fault at multi function input terminal S1 EF2 Pump Fault input terminal S2 External fault at multi function i...

Page 185: ...below the detection level set to b5 13 for longer than the time set to b5 14 Cause Possible Solution Parameters are set inappropriately Check b5 13 and b5 14 settings Incorrect PID feedback wiring Cor...

Page 186: ...Feedback Selection Auto restart of this fault is controlled by L5 41 High Feedback Fault Retry Selection HOA Keypad Display Fault Name HIAUX High PI Aux Lvl High PI Auxiliary Feedback Level Cause Pos...

Page 187: ...Feedback Level for the time set in P1 09 Low Feedback Level Fault Delay Time This is effective only when P1 10 Low Feedback Selection is set to 0 Fault and digital out Set the Low Feedback fault char...

Page 188: ...sure Auto restart Time HOA Keypad Display Fault Name LOWFL Low Flow Low Flow Cause Possible Solution Insufficient flow Increase flow After waiting the P6 08 delay time at start the measured water flow...

Page 189: ...lative to the load inertia and the specified acceleration time If it is not possible to set the proper amount of torque make the following changes Increase the acceleration time C1 01 C1 03 Increase t...

Page 190: ...ror Cause Possible Solution The option card installed into port CN5 B is incompatible with the drive Make sure the drive supports the option card to be installed Contact Yaskawa for assistance A commu...

Page 191: ...lution An option card of the same type is already installed in option port CN5 A or CN5 B Only one of each option card type can only be installed simultaneously Make sure only one type of option card...

Page 192: ...reduces load tolerance at low speeds Check the motor rated current Enter the motor rated current to parameter E2 01 as indicated on the motor nameplate Ensure the motor cooling system is operating no...

Page 193: ...02 and b3 03 respectively After Auto Tuning set b3 24 to 1 to enable Speed Estimation Speed Search Output current fluctuation due to power supply loss Check the power supply for phase loss HOA Keypad...

Page 194: ...ut power supply is too small Use a power supply that has at least twice the input capacity of the drive The input power supply repeatedly turned on and off over a short period of time Implement counte...

Page 195: ...n for suction pressure Cause Possible Solution An analog input programmed for setting 23 WaterLvl Suction has dropped below 3 mA or risen above 21 mA for longer than 1 second Repair pressure sensor or...

Page 196: ...ntact Yaskawa or your nearest sales representative HOA Keypad Display Fault Name UL3 Undertorque Detection 1 The current has fallen below the minimum value set for torque detection L6 02 for longer th...

Page 197: ...e drive If the problem continues replace the entire drive or the control power supply Internal circuitry is damaged Cycle power to the drive If the problem continues replace the entire drive Contact Y...

Page 198: ...to 5 Stop Alarm Reset and the Accumulated Level has been reached Cycle the Run command HOA Keypad Display Minor Fault Name AEr Station Address Setting Error CC Link CANopen MECHATROLINK Option card n...

Page 199: ...unication Error The connection was lost after initial communication was established Assign a Run command frequency reference to the option Cause Possible Solution Connection is broken or master contro...

Page 200: ...H5 09 is set shorter than the time required for a communication cycle to take place Check the PLC Change the software settings in the PLC Set a longer CE detection time using parameter H5 09 Incompat...

Page 201: ...Run Timer P8 08 HOA Keypad Display Minor Fault Name Differential FB Detected Differential Feedback Detected Cause Possible Solution The difference between the PID Feedback and the Differential Feedbac...

Page 202: ...nput terminal S8 External fault at multi function input terminal S8 Cause Possible Solutions An external device has tripped an alarm function Remove the cause of the external fault and reset the multi...

Page 203: ...below 3 mA Cause Possible Solutions PI feedback source is incorrectly installed or is not working This is effective only when b5 12 Feedback Loss 4 to 20 mA Detection Selection is set to 1 alarm Conf...

Page 204: ...level is not right for the load take the following steps Increase the acceleration and deceleration times C1 01 through C1 04 Increase the capacity of the drive A special purpose motor is being used...

Page 205: ...put frequency has risen above P1 21 Prime Loss Frequency This could be due to a dry well air in the system or no water in the system This is effective only when P1 22 Loss of Prime Selection is set to...

Page 206: ...rive response to this condition is controlled by Q5 11 Low Suction Pressure Behavior Select HOA Keypad Display Minor Fault Name Low Water in Tank Low Water in Tank Cause Possible Solution Insufficient...

Page 207: ...ck the connection of the Main Feedback transducer Main PI Feedback Transducer is broken Replace Main PI Feedback Transducer HOA Keypad Display Minor Fault Name NMS Not Maintaining Setpoint The setpoin...

Page 208: ...load Increase the speed If the motor is supposed to operate at low speeds either increase the motor capacity or use a motor specifically designed to operate in the desired speed range The output volta...

Page 209: ...The current has exceeded the value set for torque detection L6 02 for longer than the allowable time L6 03 Cause Possible Solution Parameter settings are not appropriate for the load Check L6 02 and L...

Page 210: ...to 1 N C Remove conditions causing the terminal to open HOA Keypad Display Minor Fault Name SE MEMOBUS Modbus Communication Test Mode Error Note This alarm will not trigger a multi function output te...

Page 211: ...e loss The main circuit drive input power is wired incorrectly Correct the wiring One of the drive input power wiring terminals is loose Ensure there are no loose terminals Apply the tightening torque...

Page 212: ...r Name oPE03 Multi Function Input Selection Error A contradictory setting is assigned to multi function contact inputs H1 01 to H1 08 Cause Possible Solutions The same function is assigned to two mult...

Page 213: ...cement by setting A1 03 to 1110 or 2220 HOA Keypad Display Error Name oPE05 Run Command Frequency Reference Source Selection Error Cause Possible Solutions Frequency reference is assigned to an option...

Page 214: ...eference d2 02 is not set to 0 while reverse output is enabled b5 11 1 Correct the parameter settings b5 01 is set to 3 or 4 enabling PID control but the lower limit for the frequency reference d2 01...

Page 215: ...e Solutions One or both of the following conditions are present o2 04 Drive Model Selection setting changed EEPROM failed for the input voltage offset Contact Yaskawa or your nearest sales representat...

Page 216: ...Tuning is complete Cause Possible Solutions Motor data entered during Auto Tuning was incorrect Make sure the data entered to the T1 parameters match the information written on the motor nameplate Re...

Page 217: ...Tuning canceled by pressing STOP button Auto Tuning did not complete properly Restart Auto Tuning HOA Keypad Display Error Name Er 04 Line to Line Resistance Error Cause Possible Solutions Motor data...

Page 218: ...me C1 01 Disconnect the machine from the motor if possible HOA Keypad Display Error Name Er 12 Current Detection Error Cause Possible Solutions One of the motor phases is missing U T1 V T2 W T3 Check...

Page 219: ...eypad Display Task CPyE Error Writing Data Cause Possible Solutions Failed writing parameters Attempt to write parameters again Keypad Display Task CSEr Copy Unit Error Cause Possible Solutions Hardwa...

Page 220: ...re being read onto the USB Copy Unit This is not an error Keypad Display Task vAEr Voltage Class Capacity Mismatch Cause Possible Solutions The drive from which the parameters were copied and the driv...

Page 221: ...ital output is energized Setpoint Boost Active P3 11 Maximum Frequency temporarily reduced due to Staging Sleep Active Min Max PIAuxLvl Displayed when the PI Aux Feedback falls below the Q6 04 Q6 24 l...

Page 222: ...For example close then open the fault signal digital input via terminal S4 S4 is set for Fault Reset as default H1 04 14 Fault Reset Switch Drive S4 Fault Reset Digital Input SC Digital Input Common...

Page 223: ...V f Control Assumes motor can rotate while Auto Tuning is executed Increases accuracy for certain functions like torque compensation slip compensation Energy Saving and Speed Search YES Stationary Au...

Page 224: ...SI U1 02 0 00Hz U1 91 0 0PSI DRV Auto Setpoint Rdy MONITOR LSEQ LREF 2 Press or until the Auto Tuning display appears HELP MODE PRG Auto Tuning DATA AUTO FWD 3 Press to begin setting parameters A TUNE...

Page 225: ...W 3 Press F1 left F2 right and to enter the motor power nameplate data in kW A TUNE T1 02 000 40kW 0 00 650 00 PRG Mtr Rated Power Rdy FWD 0 75kW 4 Press to save the setting Entry Accepted 5 The displ...

Page 226: ...oper operation of the drive Ensure the motor can freely spin before beginning Auto Tuning Enter the required information from the motor nameplate Press to proceed to the Auto Tuning start display Note...

Page 227: ...of the drive to ensure that it receives the proper care to maintain overall performance 6 1 SECTION SAFETY 228 6 2 INSPECTION 230 6 3 PERIODIC MAINTENANCE 233 6 4 DRIVE COOLING FANS 235 6 5 DRIVE REPL...

Page 228: ...sonnel familiar installation adjustment and maintenance of drives Do not perform work on the drive while wearing loose clothing jewelry or without eye protection Failure to comply could result in deat...

Page 229: ...ith installation adjustment and maintenance of AC drives Do not modify the drive circuitry Failure to comply could result in damage to the drive and will void warranty Yaskawa is not responsible for a...

Page 230: ...ation in performance or product failure Copy this checklist and mark the Checked column after each inspection Table 6 1 General Recommended Daily Inspection Checklist Inspection Category Inspection Po...

Page 231: ...terminals for stripped damaged or loose connections Tighten loose screws and replace damaged screws or terminals Relays and Contactors Inspect contactors and relays for excessive noise during operati...

Page 232: ...s on the display properly Inspect for dust or other foreign material that may have collected on surrounding components Contact the nearest sales office if there is any trouble with the display or keyp...

Page 233: ...use Usage conditions for estimated performance life Ambient temperature Yearly average of 40 C IP00 Open Type enclosure Load factor 80 maximum Operation time 24 hours a day n Performance Life Monitor...

Page 234: ...LT 3 1 The pre charge circuit has reached 90 of its designated life time Contact a Yaskawa representative or the nearest Yaskawa sales office on possible drive replacement 1 This alarm message will be...

Page 235: ...2 4o0034 2 4o0040 2 4o0052 2 4o0065 2 4o0077 2 4o0096 2 4o0124 2 4o0156 3 239 4o0180 3 4o0216 1 2 243 4o0240 1 2 4o0302 2 2 4o0361 2 2 4o0414 2 2 u Cooling Fan Component Names WARNING Electrical Shock...

Page 236: ...maintenance Note Procedures shown in this section use a representative drive model Figures in these procedures may differ slightly from the actual model used by the customer n Drive Models 2o0028 to...

Page 237: ...ait at least 15 minutes and ensure the heatsink has cooled down NOTICE Prevent Equipment Damage Follow cooling fan and circulation fan replacement instructions Improper fan replacement could cause dam...

Page 238: ...B A Label facing up B Make sure the alignment pins line up properly Figure 6 6 Install the Cooling Fan 3 Properly connect the fan power lines then place the cable back into the recess of the drive Fig...

Page 239: ...ly could result in minor or moderate injury Shut off the power to the drive when replacing the cooling fan To prevent burns wait at least 15 minutes and ensure the heatsink has cooled down NOTICE Prev...

Page 240: ...rews affixing the cooling fan unit A A Screw locations Figure 6 12 Remove the Cooling Fan Unit 5 Disconnect the 3 pluggable connectors and remove the fan unit from the drive Figure 6 13 Unplug the Rel...

Page 241: ...5 Cooling Fan Unit 2 Guide the fan cables through the provided hooks to hold the cables in place A A Hook locations Figure 6 16 Position the Fan Cables 3 Install the cooling fan unit while pulling the...

Page 242: ...ure 6 18 Cooling Fan Wire Routing 5 Thread the 4 fan unit screws into the proper holes approximately 2 3 of the way Leave enough space to reinsert the fan guard A A Screw locations Figure 6 19 Insert...

Page 243: ...Do not touch a hot drive heatsink Failure to comply could result in minor or moderate injury Shut off the power to the drive when replacing the cooling fan To prevent burns wait at least 15 minutes a...

Page 244: ...ase the Cable 4 Loosen the 2 screws affixing the cooling fan unit Figure 6 24 Remove the Cooling Fan Unit 5 Unplug the relay connector and release the fan from the drive Figure 6 25 Unplug the Relay C...

Page 245: ...e cable back into position Note 1 Replace the whole unit when performing maintenance on the cooling fans 2 Install the cooling fan unit while pulling the cable upward so that the cable does not get pi...

Page 246: ...cover screws are removed completely the terminal cover may fall off causing an injury Take special care when removing reattaching the terminal covers for larger drives 1 Loosen the 5 screws that hold...

Page 247: ...completely the terminal cover may fall off causing an injury Take special care when removing reattaching the terminal covers for larger drives 1 Reverse the procedure described above to install the r...

Page 248: ...irculation Fan 2 Turn on the power supply and set o4 03 to 0 to reset the Maintenance Monitor circulation fan operation time 6 4 Drive Cooling Fans 248 YASKAWA TOEPYAIUPW01A YASKAWA AC Drive U1000 iQp...

Page 249: ...drive circuitry The following procedure explains how to replace a drive This section provides instructions for drive replacement only To install option boards or other types of options refer to the sp...

Page 250: ...or the new drive the same way the options were connected in the old drive Connect option boards to the same option ports in the new drive that were used in the old drive 3 Replace the terminal cover 4...

Page 251: ...nd options available for the drive 7 1 SECTION SAFETY 252 7 2 DRIVE OPTIONS AND PERIPHERAL DEVICES 254 7 3 CONNECTING PERIPHERAL DEVICES 255 7 4 OPTION INSTALLATION 256 7 5 INSTALLING PERIPHERAL DEVIC...

Page 252: ...alified personnel to perform work on the drive Failure to comply could result in death or serious injury Installation maintenance inspection and service must be performed only by authorized personnel...

Page 253: ...tact your supplier before restarting the drive or the peripheral devices if the cause cannot be identified Do not operate damaged equipment Failure to comply could result in further damage to the equi...

Page 254: ...ork PROFIBUS DP SI P3 Connects to a PROFIBUS DP network Interface Options Remote Control Extension Cable UWR000051 1 m cable UWR000052 2 m cable RJ 45 8 pin straight through UTP CAT5e extension cable...

Page 255: ...during restart u Drive Models 2o0028 to 2o0248 and 4o0011 to 4o0414 Co py Ve rify Re ad LOCK YASKAWA JVOP 181 USB Copy Unit COM ERR Power Supply Surge Absorber HOA Keypad Engineering Software Tools U...

Page 256: ...e 7 2 Option Installation Option Port Connector Number of Options Possible AO A3 DO A3 CN5 A B C 1 SI EN3 SI EM3 SI EP3 SI ES3 SI ET3 SI N3 SI P3 AI A3 DI A3 CN5 A 1 Figure 7 2 shows an exploded view...

Page 257: ...ains charged even after the power supply is turned off The charge indicator LED will extinguish when the DC bus voltage is below 50 Vdc To prevent electric shock wait at least five minutes after all i...

Page 258: ...ew holes on the drive for use as ground terminals When connecting three options two ground wires will need to share the same drive ground terminal Wiring the Option 1 Route the communication wiring in...

Page 259: ...vers and HOA Keypad Note Take proper precautions when wiring the option so that the front covers will easily fit back onto the drive Make sure no cables are pinched between the front covers and the dr...

Page 260: ...ctrical Shock Hazard Disconnect the MCCB or GFCI and MC before wiring terminals Failure to comply may result in serious injury or death n Application Precautions when Installing a GFCI Drive outputs g...

Page 261: ...Noise u Attachment for External Heatsink Mounting IP00 Enclosure An external attachment can be used to project the heatsink outside of an enclosure to ensure that there is sufficient air circulation a...

Page 262: ...ion Using a Single Drive to Operate Multiple Motors Set parameter L1 01 to 0 to disable thermal overload protection for the drive Note The UL recognized electronic thermal overload function cannot be...

Page 263: ...cations A 1 POWER RATINGS 264 A 2 DRIVE SPECIFICATIONS 268 A 3 DRIVE WATT LOSS DATA 270 A 4 DRIVE DERATING DATA 271 Appendix A YASKAWA TOEPYAIUPW01A YASKAWA AC Drive U1000 iQpump Matrix Drive User Man...

Page 264: ...00 ms or less Allowable Phase Power Supply Voltage Unbalance 2 or less Harmonic Current Distortion 6 5 or less IEEE519 compliant Input Power Factor 0 98 or more During rated operation 1 The motor capa...

Page 265: ...or less Allowable Phase Power Supply Voltage Unbalance 2 or less Harmonic Current Distortion 6 5 or less IEEE519 compliant Input Power Factor 0 98 or more During rated operation 1 The motor capacity H...

Page 266: ...ion 3 Frequency fluctuation rate 1 Hz 100 ms or less Allowable Phase Power Supply Voltage Unbalance 2 or less Harmonic Current Distortion 6 5 or less IEEE519 compliant Input Power Factor 0 98 or more...

Page 267: ...tuation 15 to 10 Allowable Frequency Fluctuation 3 Frequency fluctuation rate 1 Hz 100 ms or less Allowable Phase Power Supply Voltage Unbalance 2 or less Harmonic Current Distortion 6 5 or less IEEE5...

Page 268: ...ith Commercial Power Supply Overtorque Undertorque Detection Torque Limit 17 Step Speed max Accel decel Switch S curve Accel decel 3 wire Sequence Auto tuning rotational stationary tuning Dwell Coolin...

Page 269: ...2 The accuracy of these values depends on motor characteristics ambient conditions and drive settings Specifications may vary with different motors and with changing motor temperature Contact Yaskawa...

Page 270: ...able A 6 Watt Loss 400 V Class Three Phase Models Drive Model Rated Amps A Heatsink Loss W Interior Unit Loss W Total Loss W 4o0011 11 452 80 532 4o0014 14 459 79 538 4o0021 21 641 105 746 4o0027 27 6...

Page 271: ...0 kHz 81 73 65 57 2o0104 4 to 8 kHz 104 94 83 2o0130 4 to 8 kHz 130 117 104 2o0154 4 to 6 kHz 154 139 2o0192 4 to 6 kHz 192 173 2o0248 4 kHz 248 Table A 8 Three Phase 400 V Class Carrier Frequency and...

Page 272: ...nstallation Method Selection 0 IP00 Open Chassis Enclosure 2 IP20 UL Type 1 Enclosure 3 External Heatsink Installation 0 2 3 Det by o2 04 Setting 0 IP00 Open Chassis Enclosure Drive operation between...

Page 273: ...n altitudes up to 1000 m For installations from 1000 m to 3000 m the drive rated voltage and the rated output current must be derated for 1 per 100 m A 4 Drive Derating Data YASKAWA TOEPYAIUPW01A YASK...

Page 274: ...A 4 Drive Derating Data This Page Intentionally Blank 274 YASKAWA TOEPYAIUPW01A YASKAWA AC Drive U1000 iQpump Matrix Drive User Manual...

Page 275: ...294 B 8 H PARAMETERS MULTI FUNCTION TERMINALS 300 B 9 L PROTECTION FUNCTION 314 B 10 N SPECIAL ADJUSTMENTS 321 B 11 O OPERATOR RELATED SETTINGS 322 B 12 P PUMP PARAMETERS 325 B 13 Q PID CONTROLLER PAR...

Page 276: ...d Note Refer to Control Mode Selection on page 24 for detailed instructions on each control mode Table B 1 Symbols and Icons Used in Parameter Descriptions Symbol Description OLV OLV OLV OLV Parameter...

Page 277: ...rameter values must be stored using parameter o2 03 2220 2 Wire initialization 3330 3 Wire initialization 5550 Terminal Control Initialize 6008 Pressure Control 6009 Pump Down Level 6011 VTC Pressure...

Page 278: ...32 0106 to 0125 User Parameters 1 to 32 User Param 1 32 Recently edited parameters are listed here The user can also select parameters to appear here for quicker access Default 1 Range b1 01 to S6 07...

Page 279: ...in Run Command Default 0 Range 0 1 b1 08 0187 Run Command Selection in Programming Mode RUN dur PRG Mode 0 Run Disabled PRG 1 Run Enabled PRG 2 Prg only Stop 0 Run command is not accepted while in Pro...

Page 280: ...b1 03 0 is selected Default 0 5 Hz Min 0 0 Max 10 0 b2 02 018A DC Injection Braking Current DCInj Current Sets the DC Injection Braking current as a percentage of the drive rated current Default 50 Mi...

Page 281: ...e multi function input 0 Triggered when a Run command is issued normal 1 Triggered when an external baseblock is released Default 0 Range 0 1 b3 31 0BC0 Speed Search Operation Current Level 1 Current...

Page 282: ...fect when P1 24 0 Default 2 00 Min 0 00 Max 25 00 b5 03 01A7 Integral Time Setting I PID I Time Sets the integral time for the PID controller Default 3 0 s Min 0 0 Max 360 0 b5 04 01A8 Integral Limit...

Page 283: ...mand is initiated the drive will not fault on Feedback Loss FDBKL or use the Feedback Loss GoTo Frequency b5 13 until the b5 16 time has expired Default 0 0 s Min 0 0 Max 120 0 b5 17 01B5 PID Accel De...

Page 284: ...cription Values Page b6 01 01B6 Dwell Reference at Start Dwell Ref Start Parameters b6 01 and b6 02 set the frequency to hold and the time to maintain that frequency at start Default 0 0 Hz Min 0 0 Ma...

Page 285: ...etermined by parameter A1 02 Control Method Selection 2 Default setting is determined by parameters A1 02 Control Method Selection and o2 04 Drive Model Selection 3 Default setting is determined by pa...

Page 286: ...the Fast Stop function Default 10 0 s Min 0 0 Max 6000 0 1 C1 10 0209 Accel Decel Time Setting Units Acc Dec Units 0 0 01 Seconds 1 0 1 Seconds 0 0 01 s 0 00 to 600 00 s 1 0 1 s 0 0 to 6000 0 s Defau...

Page 287: ...lection u C4 Torque Compensation No Addr Hex Name LCD Display Description Values Page C4 01 0215 Torque Compensation Gain Torq Comp Gain Sets the gain for the automatic torque voltage boost function a...

Page 288: ...0 1 1 Default setting value is determined by parameters A1 02 Control Method Selection and o2 04 Drive Model Selection 2 Setting range is determined by o2 04 Drive Model Selection Range is 1 to 4 and...

Page 289: ...3 Default 0 00 Hz Min 0 00 Max 400 00 1 d1 07 0286 Frequency Reference 7 Reference 7 Sets the frequency reference for the drive Setting units are determined by parameter o1 03 Default 0 00 Hz Min 0 00...

Page 290: ...lower limit for frequency references from analog inputs as a percentage of the maximum output frequency Default 0 0 Min 0 0 Max 110 0 u d3 Jump Frequency No Addr Hex Name LCD Display Description Valu...

Page 291: ...as value is saved in d4 06 when the frequency reference is not input by the digital operator Set as a percentage of the maximum output frequency Default 0 0 Min 99 9 Max 100 0 d4 07 02AE Analog Freque...

Page 292: ...04 Setting E1 11 to 0 disables both E1 11 and E1 12 and the above conditions do not apply Output Voltage V Frequency Hz E1 05 E1 12 E1 13 E1 08 E1 10 E1 09 E1 07 E1 06 E1 11 E1 04 Note Some parameters...

Page 293: ...n Core Saturation Coefficient 1 Saturation Comp1 OLV OLV OLV OLV Sets the motor iron saturation coefficient at 50 of magnetic flux Automatically set during Auto Tuning Default 0 50 Min 0 00 Max 0 50 E...

Page 294: ...a terminal V2 Default 0 0 Min 999 9 Max 999 9 F4 07 0397 Terminal V1 Signal Level AO Opt Level Ch1 0 0 10 VDC 1 10 10 VDC 0 0 to 10 V 1 10 to 10 V Default 0 Range 0 1 F4 08 0398 Terminal V2 Signal Lev...

Page 295: ...Det Time Sets the delay time for error detection if a bus error occurs Default 2 0 s Min 0 0 Max 5 0 F6 07 03A8 Multi Step Speed Enable Disable Selection when NefRef ComRef is Selected Fref PriorityS...

Page 296: ...rque Scale Sets the scaling factor for the torque monitor in DeviceNet Default 0 Min 15 Max 15 F6 59 03DA DeviceNet Power Scaling Power Scale Sets the scaling factor for the power monitor in DeviceNet...

Page 297: ...ult 168 Range 0 to 255 F7 11 03EF Gateway Address 3 Gateway IP Add 3 Sets the third most significant octet of network Gateway address Default 1 Range 0 to 255 F7 12 03F0 Gateway Address 4 Gateway IP A...

Page 298: ...Assembly 166 will be read from this corresponding MEMOBUS Modbus address A MEMOBUS Modbus address value of 0 means that the value sent for Input Assembly 166 is not defined by the user therefore the...

Page 299: ...078F PZD6 Read PZD6 Read Sets MEMOBUS Modbus address for PZD6 Read PPO Read Values 0 to 2 disable the PZD6 Read Default 0 Min 0 Max FFFF F7 76 0790 PZD7 Read PZD7 Read Sets MEMOBUS Modbus address for...

Page 300: ...a function to the multi function digital inputs Refer to pages 151 to 304 for descriptions of setting values Note Set unused terminals to F Default 81 4 1 Min 0 Max B0 151 H1 08 0405 Multi Function D...

Page 301: ...scription Page 0 3 Wire sequence 3 Wire Control Closed Reverse rotation only if the drive is set up for 3 Wire sequence Terminals S1 and S2 are automatically set up for the Run command and Stop comman...

Page 302: ...sed PID control disabled 1B Program lockout Program Lockout Open Parameters cannot be edited except for U1 01 if the reference source is assigned to the digital operator Closed Parameters can be edite...

Page 303: ...2 Closed Activates Current Detection Speed Search from the frequency reference 67 Communications test mode Comm Test Mode Tests the MEMOBUS Modbus RS 422 RS 485 interface Displays PASS if the test co...

Page 304: ...mally closed Closed Reservoir Tank is filled to normal level Open Low water level fault Pre Charge function Function uses the low water level input as Tank Reservoir feedback to indicate that the wate...

Page 305: ...ence equal L4 01 plus or minus the hysteresis set to L4 02 4 Frequency detection 1 Freq Detect 1 Closed Output frequency is less than or equal to the value in L4 01 with hysteresis determined by L4 02...

Page 306: ...Output units are determined by H2 06 Outputs a pulse every 200 ms to indicate the kWh count 3A Regenerated Power Pulse Output RegEn Pulse Out Outputs a pulse to indicate the regenerated power Output...

Page 307: ...3 mA or a Transducer Loss alarm or fault is active 93 Setpoint Not Met SetPoint Not Met Closed During an NMS Setpoint Not Met condition 94 Loss of Prime Loss of Prime Closed During an LOP Loss of Pri...

Page 308: ...o reverse the output signal of that specific function u H3 Multi Function Analog Inputs No Addr Hex Name LCD Display Description Values Page H3 01 0410 Terminal A1 Signal Level Selection Term A1 Level...

Page 309: ...ly 5 Terminals A1 and A3 6 Terminals A2 and A3 7 All terminals enabled Default 7 Range 1 to 7 H3 16 02F0 Terminal A1 Offset TerminalA1Offset Adds an offset when the analog signal to terminal A1 is at...

Page 310: ...Pressure Control is enabled Q5 01 1 1 0 V or 4 mA 9 PSI 10 V or 20 mA Q5 02 PSI OR When Vacuum Control is enabled Q5 01 2 2 0 V or 4 mA 0 Hg 10 V or 20 mA Q5 02 Hg 24 PI Feedback Backup PI FdBack Bac...

Page 311: ...Drive Node Address Serial Comm Adr Selects drive station node number address for MEMOBUS Modbus terminals R R S S Cycle power for the setting to take effect Default 1F Hex Min 0 Max FFH H5 02 0426 Com...

Page 312: ...Fault Restart Selection CE Fault Restart 0 No Retry 1 Retry Determines whether the CE fault can be restarted L5 01 0 No Retry 1 Retry Default 0 Range 0 1 H5 17 11A1 Operation Selection when Unable to...

Page 313: ...Time Term RP Flt Time Sets the pulse train input filter time constant Default 0 50 s Min 0 00 Max 2 00 H6 08 043F Pulse Train Input Minimum Frequency RP Lower Limit Sets the minimum frequency for the...

Page 314: ...Ramp to stop 1 Coast to stop 2 Fast Stop decelerate to stop using the deceleration time in C1 09 Default 1 Range 0 to 2 L1 05 0484 Motor Temperature Input Filter Time PTC input Mtr Temp Filter Adjusts...

Page 315: ...1 Stall Prevention Limit during Acceleration Deceleration StallPAcc LowLim Sets Stall Prevention lower limit during acceleration deceleration when operating in the constant power range Set as a percen...

Page 316: ...e default setting and upper limit are determined by L8 38 Frequency Reduction Selection 3 Default setting is determined by parameter A1 02 Control Method Selection u L4 Speed Detection No Addr Hex Nam...

Page 317: ...Default 0 Range 0 1 L5 42 0672 Feedback Loss Fault Retry Selection Feedback Loss 0 No retry 1 Retry Determines whether the FBL Feedback Loss fault can be auto restarted 0 No retry 1 Retry Default 0 R...

Page 318: ...2 Torq Det 2 Sel 0 Disabled 1 OL Alm at SpdAgr 2 OL Alm dur RUN 3 OL Flt at SpdAgr 4 OL Flt dur RUN 5 UL Alm at SpdAgr 6 UL Alm dur RUN 7 UL Flt at SpdAgr 8 UL Flt dur RUN 0 Disabled 1 oL4 detection o...

Page 319: ...e exceeds the L8 02 level Default 1 Min 50 C Max 150 C L8 03 04AF Overheat Pre Alarm Operation Selection OH Pre Alarm Sel 0 Ramp to Stop 1 Coast to Stop 2 Fast Stop 3 Alarm Only 4 Run L8 19 Rate 0 Ram...

Page 320: ...ets the time that the drive continues running with reduced carrier frequency after the carrier reduction condition is gone Setting 0 00 s disables the carrier frequency reduction time Default 0 50 s M...

Page 321: ...Selection u n2 Speed Feedback Detection Control AFR Tuning No Addr Hex Name LCD Display Description Values Page n2 01 0584 Speed Feedback Detection Control AFR Gain AFR Gain OLV OLV OLV OLV Sets the i...

Page 322: ...t by o1 07 and o1 08 Default 1 Range 0 1 o1 07 0518 Second Line Monitor Selection 2nd Monitor Sel Selects the monitor that is shown in the second line Enter the last three digits of the monitor parame...

Page 323: ...Value User Default Sel 0 No Change 1 Save User Init 2 Clear User Init 0 No change 1 Set defaults Saves parameter settings as default values for a User Initialization 2 Clear all Clears the default se...

Page 324: ...itors See U4 05 to check when the capacitors may need to be replaced Default 0 Min 0 Max 150 o4 07 0523 DC Bus Pre Charge Relay Maintenance Setting ChrgCircMaintSet Sets the value of the Maintenance M...

Page 325: ...start level for the time set to P1 05 Default 0 0 PSI 3 Min 0 0 Max 999 9 160 P1 05 0C02 Start Level Delay Time S Lev Delay Time The system starts when the feedback level drops below the start level f...

Page 326: ...d Prime Loss Mthd 0 Current A 1 Power kW 2 Torque Determines the quantity used to determine loss of prime 0 Current A 1 Power kW 2 Torque Default 0 Range 0 to 2 P1 19 0C12 Prime Loss Level Prime Loss...

Page 327: ...set by P1 18 Prime Loss Detection Method 8 Range is 0 0 999 9 with sign bit indicating Delta to Setpoint u P2 Pump Protection No Addr Hex Name LCD Display Description Values Page P2 01 0C64 Sleep Leve...

Page 328: ...Compensation Default 0 Range 0 to 3 P2 13 0C70 Setpoint Compensation Setpoint Comp Allows for the software to automatically compensate the setpoint in the event of excessive cycling Default 0 0 PSI 3...

Page 329: ...programmed in P3 04 for the time set in P3 05 Default 59 0 Hz Min 0 0 Max 400 0 P3 04 0CCB Add Pump Delta Level Add Pump D Lvl Sets the level used for the multiplex pumping operation Parameter is act...

Page 330: ...Inc Sets the system setpoint increase each time a new pump is brought online Pump 1 Setpoint Pump 1 2 Setpoint P3 12 Pump 1 2 3 Setpoint 2 x P3 12 Default 0 0 PSI 1 Min 0 0 Max 6000 0 P3 13 0CD4 Multi...

Page 331: ...in this parameter for the time set in P3 09 Default 40 0 Hz Min 0 0 Max 400 0 164 P3 60 11E5 Pump 3 Frequency Shutdown Level P3 Shutdown Freq Sets the level used for the multiplex pumping operation P...

Page 332: ...bled 1 Enabled Stores the run status in AUTO Mode when operating from the HOA keypad b1 02 0 0 Disabled 1 Enabled WARNING Sudden Movement Hazard If the drive is powered down while running it will auto...

Page 333: ...Low City Alarm Txt 0 Low Cty Pressure 1 Low Suction Pres 2 Low Watr in Tank Selects the alarm message that will be displayed when a Low City Pressure condition is detected 0 Low city pressure 1 Low s...

Page 334: ...ch to trigger the Pressure Detection digital output 0 Always 1 Drive Running 2 Run Command Default 0 Range 0 to 2 169 1 Unit is determined by P1 02 System Units setting 3 Unit text is set by P1 18 Pri...

Page 335: ...eter functions Parameter must be set to a value greater than zero to enable flow meter functions Sets the scaling for the Flow Rate analog output Sets the display scaling when Flow Rate is used as the...

Page 336: ...99 P6 14 0D6B Accumulation Level Decimal AccumLvl 0 0001 Default 0 0000 gal 2 Min 0 0000 Max 0 9999 P6 15 0D6C Accumulation Behavior Accum Behavior 0 No Display 1 Alarm Only 2 Fault 3 Fault ResetAccum...

Page 337: ...0 0 Max 6000 0 P6 28 0D79 Flow Limit Regulator Gain Flow Limit Gain Sets the responsiveness of the Flow Rate limit regulator Increasing the setting increases the responsiveness Default 1 00 Min 0 00 M...

Page 338: ...ber of cycles that will be attempted before triggering and Anti Jam fault Default 1 Min 1 Max 100 P7 03 0D92 Anti Jam Detection Current Level AJ Det I Start Sets the current level at start that will t...

Page 339: ...un Time De scale REV Run Sets the amount of time the drive will run in the reverse direction each cycle during the de scale function Default 10 s Min 1 Max 6000 P8 06 0DB5 De scale Acceleration Time D...

Page 340: ...e LCD Display Description Values Page Q3 01 0EBC Output Current Limit Select Current Lim Sel 0 Disabled 1 Enabled Enables and disables the output current regulator 0 Disabled 1 Enabled Default 0 Range...

Page 341: ...s the length of time that the water level must fall below the level set in Q4 09 to trigger the drive to respond Applicable when Q4 11 2 or 3 Default 0 0 2 Min 0 0 Max 300 0 Q4 11 0EF8 Low Level Behav...

Page 342: ...g Default 0 Range 0 to 2 Q5 02 0F21 Suction Transducer Scaling Suction Scaling Sets the full scale 20 mA output of the pressure transducer that is connected to the analog input terminal programmed for...

Page 343: ...trigger drive response Applicable when Q5 14 2 or 3 Default 0 1 2 Min 0 0 Max 300 0 Q5 14 0F2D High Suction Pressure Behavior Select Hi Pressure Sel 0 No Display 1 Alarm Only 2 Fault 3 Restart Q5 15 D...

Page 344: ...PI Auxiliary Control function 0 Disabled 1 Enabled Default 0 Range 0 1 Q6 02 0F51 PI Auxiliary Control Feedback Scale PI Aux Lvl Scale Sets the full scale 10 V or 20 mA output of the pressure transdu...

Page 345: ...rmines drive response when the level drops below the Q6 09 setting for longer than the time set in Q6 10 0 No Display Digital Output Only 1 Alarm Only 2 Fault 3 Auto Restart time set by Q6 15 Note Q6...

Page 346: ...for the PI Aux Level parameters and monitor 0 No Dec XXXXX 1 1 Dec XXXX X 2 2 Dec XXX XX 3 3 Dec XX XXX Default 1 Range 0 to 3 Q6 23 0F66 PI Auxiliary Control Output Level Selection PI Aux OutLvlSel 0...

Page 347: ...PI Aux Units Custom 1st Character PIAuxUnitCustom1 Sets the first character of the PI Aux custom unit display when Q6 21 26 Default 41 Range 20 to 7A Q6 33 0F70 PI Aux Units Custom 2nd Character PIAux...

Page 348: ...te The level of sensitivity can be adjusted in accordance with the load response Default 1 000 s Min 0 000 Max 3 000 S1 06 3205 Voltage Restoration Time Constant at Impact Impact Load Time Sets the vo...

Page 349: ...d 1 Daily 2 Mon Fri 3 Sat Sun 4 Monday 5 Tuesday 6 Wednesday 7 Thursday 8 Friday 9 Saturday 10 Sunday Default 0 Range 0 to 10 S2 09 320E Sequence Timer 2 Selection Tmr 2 Seq Sel 0 Digital Out Only 1 R...

Page 350: ...r 4 Default 12 00AM 1 Min 12 00AM Max 11 59PM 2 S2 17 3216 Sequence Timer 4 Stop Time Tmr 4 Stop Time Sets the stop time for timer 4 The value must be set greater than or equal to S2 16 Default 12 00A...

Page 351: ...hen o4 20 1 24 hour u S6 Protection No Addr Hex Name LCD Display Description Values Page S6 07 323C Output Phase Loss Level for Dynamic Noise Control DNC Outp Ph Loss Reduces the output phase loss lev...

Page 352: ...meplate Default 1750 r min Min 0 Max 24000 T1 09 0709 Motor No Load Current Stationary Auto Tuning No Load Current OLV OLV OLV OLV Sets the no load current for the motor After setting the motor capaci...

Page 353: ...rcuit Voltage DC Bus Voltage Displays the control circuit voltage 10 V 400 V 3 1 Vdc U1 08 0047 Output Power Output kWatts Displays the output power this value is calculated internally 10 V 4 10 to 10...

Page 354: ...verrun Error Framing Error Timed Out Not Used 1 1 0 1 1 1 1 0 No signal output available U1 24 007D Input Pulse Monitor Term RP Inp Freq Displays the frequency to pulse train input terminal RP Determi...

Page 355: ...the flow meter pulse input or analog voltage Total volume is calculated as follows Total Volume U1 84 1000000 U1 85 1000 U1 86 U1 87 No signal output available Dep on P6 16 U1 85 0BA0 Accumulation Lev...

Page 356: ...Last Fault Displays the previous fault No signal output available U2 03 0082 Frequency Reference at Previous Fault Frequency Ref Displays the frequency reference at the previous fault No signal outpu...

Page 357: ...ower supply frequency at the previous fault Displayed as in U1 58 No signal output available 0 1 Hz U2 90 3044 Pump Setpoint Pump Setpoint Displays the PID Setpoint at the time of fault Full scale N A...

Page 358: ...when the fourth most recent fault occurred No signal output available U3 32 3016 Time Hours and Minutes at 4th Most Recent Fault Fault 4 HHMM Displays the time when the fourth most recent fault occur...

Page 359: ...ing fan The default value for the fan operation time is reset in parameter o4 03 This value will reset to 0 and start counting again after reaching 99999 No signal output available 1 h U4 04 007E Cool...

Page 360: ...ime period to end 05 Fast Stop digital input digital operator 06 b1 17 Run command given at power up 07 During baseblock while coast to stop with timer 08 Frequency reference is below minimal referenc...

Page 361: ...available 1 U5 31 3001 Date Year Date Year Displays the current year No signal output available 1 U5 32 3002 Date Mo Day MMDD Date Mo Day MMDD Displays the current date Month and Day No signal output...

Page 362: ...ues for 400 V class drives u U9 Power Monitors No Addr Hex Name LCD Display Description Analog Output Level Unit U9 01 0820 Electric Power GWh GWh Consumed Shows the total amount of electric power 000...

Page 363: ...ated from the total electrical power consumptions in U9 04 to U9 06 U9 14 Digit 1 to digit 3 U9 13 Digit 4 to digit 6 U9 12 Digit 7 to digit 9 U9 11 Digit 10 to digit 12 000 000 000 000 U9 14 U9 13 U9...

Page 364: ...ltage 0 0 to 255 0 4 0 1 V 230 4 575 E1 08 Middle Output Frequency Voltage 0 0 to 255 0 4 0 1 V 5 5 E1 09 Minimum Output Frequency 0 0 to 400 0 0 1 Hz 1 5 0 5 E1 10 Minimum Output Frequency Voltage 0...

Page 365: ...0 230 0 230 0 E1 06 Hz 50 0 60 0 50 0 60 0 50 0 50 0 60 0 60 0 50 0 50 0 60 0 60 0 60 0 60 0 60 0 60 0 60 0 E1 07 Hz 2 5 3 0 3 0 3 0 25 0 25 0 30 0 30 0 2 5 2 5 3 0 3 0 3 0 3 0 3 0 3 0 3 0 E1 08 2 V...

Page 366: ...2 Overheat Alarm Level C 130 130 130 130 L8 35 Installation Method Selection 0 0 0 0 L8 38 Carrier Frequency Reduction Selection 1 1 1 1 n1 03 Hunting Prevention Time Constant ms 10 10 10 10 Table B 7...

Page 367: ...L2 04 Momentary Power Loss Voltage Recovery Time s 150 150 L2 21 Low Input Voltage Detection Level V 150 150 L8 02 Overheat Alarm Level C 130 130 L8 35 Installation Method Selection 0 0 L8 38 Carrier...

Page 368: ...7 8 9 2 10 9 E2 05 Motor Line to Line Resistance 0 55 0 403 0 316 0 269 E2 06 Motor Leakage Inductance 17 2 20 1 23 5 20 7 E2 10 Motor Iron Loss for Torque Compensation W 440 508 586 750 L2 02 Moment...

Page 369: ...00 2 00 b8 04 Energy Saving Coefficient Value 38 91 36 23 32 79 30 13 C6 02 Carrier Frequency Selection 1 1 1 1 E2 01 Motor Rated Current A 156 190 223 270 E2 02 Motor Rated Slip Hz 1 4 1 4 1 38 1 35...

Page 370: ...10 Motor Iron Loss for Torque Compensation W 3200 3700 L2 02 Momentary Power Loss Ride Thru Time s 1 9 2 L2 03 Momentary Power Loss Minimum Baseblock Time s 1 1 L2 04 Momentary Power Loss Voltage Rec...

Page 371: ...BUS SETUP PARAMETERS 377 C 5 DRIVE OPERATIONS BY MEMOBUS MODBUS 381 C 6 COMMUNICATIONS TIMING 382 C 7 MESSAGE FORMAT 383 C 8 MESSAGE EXAMPLES 385 C 9 MEMOBUS MODBUS DATA TABLE 387 C 10 ENTER COMMAND 4...

Page 372: ...om the master and responded to by the slaves The master communicates with the specified slave drive The address or node for each slave must be set prior so the master can communicate with the slave at...

Page 373: ...synchronization Communication Parameters Communication Speeds Available 1 2 2 4 4 8 9 6 19 2 38 4 57 6 76 8 115 2 kbps Data length 8 bit fixed Parity Select even odd or none Stop bit 1 bit fixed Proto...

Page 374: ...other wiring and power cables Use shielded cables for the communications cables and properly shielded clamps to prevent problems with noise When using RS 485 communications connect S to R and S to R...

Page 375: ...rical interference Drive Drive Drive S2 S2 S2 S S R R IG S S R R IG S S R R IG OFF OFF ON R R S S IG Controller Figure C 3 RS 485 Interface Note 1 Set DIP switch S2 to the ON position on the drive loc...

Page 376: ...when using the RS 422 interface in a point to point circuit u Network Termination The two ends of the MEMOBUS Modbus network line have to be terminated The drive has a built in termination resistor th...

Page 377: ...rder but no two drives may share the same address n H5 02 Communication Speed Selection Sets the MEMOBUS Modbus communications speed Note Cycle the power after changing this parameter to enable the ne...

Page 378: ...ultiplex n H5 05 Communication Fault Detection Selection Enables or disables the CE detection for communications No Name Setting Range Default H5 05 Communication Fault Detection Selection 0 or 1 1 Se...

Page 379: ...the last parameter change not for each single parameter Setting 1 Enter command not necessary Parameter value changes become effective immediately without the need to send an Enter command n H5 12 Ru...

Page 380: ...ROM is not enabled There is normally no need to change this parameter from the default value No Name Setting Range Default H5 17 Operation Selection when Unable to Write into EEPROM 0 1 0 Setting 0 Ca...

Page 381: ...ling the Drive Select an external reference and adjust the parameters in Table C 2 accordingly to start and stop the drive or set the frequency reference using MEMOBUS Modbus communications Table C 2...

Page 382: ...EPROM after initialization 5 s 1 If the drive receives command type 1 data during the minimum wait time it will perform the command and then respond However if it receives a command type 2 or 3 during...

Page 383: ...sters must also always have a length of two bytes Register data read out from the drive will always consist of two bytes u Error Check The drive uses a CRC 16 cyclic redundancy check checksum method f...

Page 384: ...1111 1111 0 Shift 4 0011 0100 0001 0011 1 Shift 4 0011 0011 1111 1111 1 XOR w A001H 1010 0000 0000 0001 XOR w A001H 1010 0000 0000 0001 XOR result 1001 0100 0001 0010 XOR result 1001 0011 1111 1110 Sh...

Page 385: ...r 00H CRC 16 Upper 45H Lower 00H Lower F0H Next storage register Upper 00H Lower 00H Next storage register Upper 01H Lower F4H CRC 16 Upper AFH Lower 82H u Loopback Test Function code 08H performs a l...

Page 386: ...r command may be necessary to activate or save the data depending on the setting of H5 11 Refer to H5 11 Communications Enter Function Selection on page 379 and Refer to Enter Command on page 405 for...

Page 387: ...1 Reverse Stop bit 6 Multi Function Input 3 bit 7 Multi Function Input 4 bit 8 Multi Function Input 5 bit 9 Multi Function Input 6 bit A Multi Function Input 7 bit B Multi Function Input 8 bit C to F...

Page 388: ...3004H Set Time Hours Minutes HHmm 3005H Set Date Year Day of Week YYdd 3006H Set Date Month Day MMDD 3007H RTC Set Command Status bit 0 Complete bit 1 Set RTC data using registers 3004H to 3006H bit...

Page 389: ...t Phase Loss LF bit E MEMOBUS Modbus Communication Error CE Option Communication Error bUS bit F External Digital Operator Connection Fault oPr 0022H Data Link Status bit 0 Writing data or switching m...

Page 390: ...Closed bit 6 Terminal S7 Closed bit 7 Terminal S8 Closed bit 8 to bit F Reserved 002CH Drive Status 2 bit 0 During Run bit 1 Zero Speed bit 2 Speed Agree bit 3 User set Speed Agree bit 4 Frequency Det...

Page 391: ...ault Reset Signal Input bit 4 During Speed Agree bit 5 Drive Ready bit 6 Alarm bit 7 Fault bit 8 During Operation Error oPEoo bit 9 During Momentary Power Loss bit A to B Reserved bit C Auto Mode bit...

Page 392: ...v1 bit 2 Control Power Supply Undervoltage Fault Uv2 bit 3 Undervoltage 3 Soft Charge Bypass Circuit Fault Uv3 bit 4 Reserved bit 5 Ground Fault GF bit 6 Overcurrent oC bit 7 Control Circuit Overvolta...

Page 393: ...INK Watchdog Timer Error E5 bit 9 Reserved bit A Too Many Speed Search Restarts SEr bit B to F Reserved 00C4H Fault Contents 7 bit 0 PID Feedback Loss FbH bit 1 Pump Fault 1 input terminal S1 EF1 bit...

Page 394: ...bit 6 High PI Aux Level HIAUX bit 7 PI Aux Feedback Loss AUXFB bit 8 Differential Feedback Detected DIFF bit 9 Setpoint Not Met NMS bit A Pump Over Cycle POC bit B to F Reserved 00C8H Alarm Contents...

Page 395: ...00CBH Alarm Contents 5 bit 0 SI T3 Watchdog Error E5 bit 1 SI T3 Station Address Setting Error AEr bit 2 SI T3 Comm Cycle Setting Error CyC bit 3 High Current Alarm HCA bit 4 Cooling Fan Maintenance T...

Page 396: ...ed bit 2 Time Not Set TIM bit 3 Battery Low bAT bit 4 Time Deviation Error TdE bit 5 Setpoint Not Met NMS bit 6 7 Reserved bit 8 Feedback Loss Go To B5 13 bit 9 A Reserved bit B High Suction HISUC bit...

Page 397: ...t 7 Control Circuit Error CPF23 bit 8 Control Circuit Error CPF24 bit 9 Terminal Board not Connected CPF25 bit A Control Circuit Error CPF26 bit B Control Circuit Error CPF27 bit C Control Circuit Err...

Page 398: ...2 Sumcheck Error oFA32 bit 3 Comm option timeout waiting for response oFA33 bit 4 MEMOBUS Timeout oFA34 bit 5 Unit timeout waiting for response oFA35 bit 6 CI Check Error oFA36 bit 7 Unit timeout wait...

Page 399: ...se oFb39 bit A Control Response Selection 1 Error oFb40 bit B Unit timeout waiting for response oFb41 bit C Control Response Selection 2 Error oFb42 bit D Control Response Selection Error oFb43 bit E...

Page 400: ...Overheat SoH bit 9 Internal Resistance Fault Srr bit A to D Reserved bit E Safety Circuit Fault SCF bit F Reserved 00EBH to 00FAH Reserved 00FBH Output Current 2 1 Parameter o1 03 Digital Operator Dis...

Page 401: ...Pump Fault at Input Terminal S5 EF5 0014H Pump Fault at Input Terminal S6 EF6 0015H Pump Fault at Input Terminal S7 EF7 0016H Pump Fault at Input Terminal S8 EF8 0017H Fan Fault FAn 0018H Overspeed o...

Page 402: ...CPF29 009FH Control Circuit Error CPF30 00A0H Control Circuit Error CPF31 00A1H Control Circuit Error CPF32 00A2H Control Circuit Error CPF33 00A3H Control Circuit Error CPF34 00A4H Control Circuit E...

Page 403: ...007FH Contents Fault Code Fault Name 0001H Control Circuit Undervoltage Uv 0002H Control Circuit Overvoltage ov 0003H Heatsink Overheat oH 0004H Heatsink Overheat Warning oH2 0005H Overtorque 1 oL3 0...

Page 404: ...ction HISUC Fault Code Fault Name 006DH Water Level Loss WLL 006EH SuctionPres Loss SPL 0070H Flow Accumulation level reached Accum Lvl Reached 0071H Main Feedback Lost Main FdBk Lost 0072H Back up Fe...

Page 405: ...er Command Types Register No Description 0900H Simultaneously writes data into the EEPROM non volatile memory of the drive and enables the data in RAM Parameter changes remain after cycling power 0910...

Page 406: ...o write to read only data 23H Control Circuit Undervoltage Write Error During an undervoltage situation the master attempted to write to parameters that cannot be written to during undervoltage 24H Wr...

Page 407: ...H1 06 67 3 Turn off the power to the drive 4 With the power off wire the drive as shown in Figure C 8 connecting terminals R and S R and S and S6 and SC E G IG R R S S S1 S2 S3 S4 S5 S6 S7 S8 SN SC SP...

Page 408: ...C 12 Self Diagnostics This Page Intentionally Blank 408 YASKAWA TOEPYAIUPW01A YASKAWA AC Drive U1000 iQpump Matrix Drive User Manual...

Page 409: ...his appendix explains the guidelines and criteria for maintaining CE and UL standards D 1 SECTION SAFETY 410 D 2 UL STANDARDS 412 Appendix D YASKAWA TOEPYAIUPW01A YASKAWA AC Drive U1000 iQpump Matrix...

Page 410: ...ower supply is turned off After shutting off the power wait for at least the amount of time specified on the drive before touching any components Do not allow unqualified personnel to perform work on...

Page 411: ...or modification of the product made by the user This product must not be modified Check all the wiring to ensure that all connections are correct after installing the drive and connecting other device...

Page 412: ...skawa recommends using closed loop crimp terminals on all drive models Use only the tools recommended by the terminal manufacturer for crimping Refer to Closed Loop Crimp Terminal Recommendations on p...

Page 413: ...1 V T2 W T3 16 2 6 2P 16 to 25 2 6 to 3 2P 25 3 16 to 25 5 to 3 2P M6 16 6 16 to 25 6 to 3 16 5 16 to 25 5 to 3 M8 8 8 to 10 8 78 1 to 95 5 p1 n1 2 5 14 2 5 to 4 14 to 12 2 5 14 2 5 to 4 14 to 12 M4 1...

Page 414: ...uge mm2 AWG kcmil Wire Range mm2 AWG kcmil 4o0011 R L1 S L2 T L3 2 5 14 2 5 to 10 14 to 8 2 5 14 2 5 to 10 14 to 8 M5 2 3 to 2 7 20 4 to 23 9 U T1 V T2 W T3 2 5 14 2 5 to 10 14 to 8 2 5 14 2 5 to 10 1...

Page 415: ...25 8 to 3 M6 4 to 6 35 4 to 53 1 U T1 V T2 W T3 25 4 16 to 25 6 to 3 16 5 10 to 25 8 to 3 M6 16 6 16 to 25 6 to 3 16 5 16 to 25 5 to 3 M8 8 8 to 10 8 78 1 to 95 5 p1 n1 2 5 14 2 5 to 4 14 to 12 2 5 14...

Page 416: ...35 to 95 2P 1 to 4 0 2P M10 15 to 20 130 to 173 U T1 V T2 W T3 50 2 1 0 2P 50 to 95 2 1 0 to 4 0 2P 50 2P 1 0 2P 35 to 95 2P 1 to 4 0 2P M10 35 2 35 to 95 2 to 4 0 50 1 0 35 to 95 1 to 4 0 M12 31 4 t...

Page 417: ...Die Jaw 200 V Class 2o0028 10 M5 R5 5 5 YA 4 AD 900 TP 005 100 054 030 8 2 R8 5 AD 901 TP 008 100 054 032 2o0042 8 M6 R8 6 YA 4 AD 901 TP 008 100 065 184 6 2 R14 6 AD 902 TP 014 100 051 261 4 R22 6 Y...

Page 418: ...3 100 123 030 12 R5 5 5 TP 005 100 054 030 10 8 R8 5 AD 901 TP 008 100 054 032 4o0014 14 M5 R2 5 YA 4 AD 900 TP 003 100 123 030 12 2 R5 5 5 TP 005 100 054 030 10 8 R8 5 AD 901 TP 008 100 054 032 4o002...

Page 419: ...0 80 10 TD 323 TD 312 100 051 267 4 0 R100 10 TD 324 TD 312 TP 100 100 051 269 4o0180 3 M10 R22 10 YA 5 AD 953 TP 022 100 061 113 2 2 R38 10 AD 954 TP 038 100 061 114 1 1 0 R60 10 AD 955 TP 060 100 0...

Page 420: ...utputs V A1 A2 A3 AC AM FM Use the internal LVLC power supply of the drive Use class 2 for external power supply n Drive Short Circuit Rating The drive is suitable for use on a circuit capable of deli...

Page 421: ...elow the rated speed The motor overload detection level oL1 is automatically reduced when running below the motor rated speed When connecting the drive to more than one motor for simultaneous operatio...

Page 422: ...d on the digital operator n L1 04 Motor Overheat Fault Operation Selection PTC input Sets the drive operation when the PTC input signal reaches the motor overheat fault level oH4 No Name Setting Range...

Page 423: ...D 2 UL Standards This Page Intentionally Blank YASKAWA TOEPYAIUPW01A YASKAWA AC Drive U1000 iQpump Matrix Drive User Manual 423 D Standards Compliance...

Page 424: ...MANUAL NO TOEPYAIUPW01A Published in USA February 2017 0 Date of publication Revision number Date of Publication Revision Number Section Revised Content February 2017 First Edition This manual support...

Page 425: ...This Page Intentionally Blank YASKAWA TOEPYAIUPW01A YASKAWA AC Drive U1000 iQpump Matrix Drive User Manual 425...

Page 426: ...1100 Fax 55 11 3585 1187 http www yaskawa com br YASKAWA EUROPE GmbH 185 Hauptstra e Eschborn 65760 Germany Phone 49 6196 569 300 Fax 49 6196 569 398 http www yaskawa eu com YASKAWA ELECTRIC KOREA COR...

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