YASKAWA HV600 Installation & Startup Download Page 4

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YASKAWA

TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation & Startup

Wire Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Main Circuit Terminal and Motor Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Protection of Main Circuit Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

3.4

Main Circuit Terminal Wiring Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Narrow Bypass Main Circuit Terminal Block Wiring Procedure. . . . . . . . . . . . . . . . . . . . . . . . . 45

3.5

Bypass PCB Control Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Wiring the Bypass Control Circuit Terminal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

3.6

Drive PCB Control Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

Wiring the Drive Control Circuit Terminal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

3.7

Control I/O Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

Set Sinking Mode/Sourcing Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Set Input Signals for MFAI Terminals A1 and A2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Set Output Signals for MFAO Terminals FM, AM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Switch ON Termination Resistor for RS-485 Communications . . . . . . . . . . . . . . . . . . . . . . . . . 61

3.8

Connect the Bypass to a PC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

3.9

External Interlock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

3.10

Drive Wiring Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

Installing a Ground Fault Circuit Interrupter (GFCI) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Installing a Molded-Case Circuit Breaker (MCCB) or Ground Fault Circuit Interrupter
(GFCI) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

3.11

Improve the Power Factor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

Connecting an AC Reactor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

3.12

Prevent Switching Surge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

3.13

Motor Application Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

Precautions for Existing Standard Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Precautions for Specialized Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Notes on the Power Transmission Mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

4. Startup Procedure and Test Run . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

4.1

Section Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

4.2

Keypad: Names and Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

LCD Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
AUTO LED and HAND LED Indications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Keypad Mode and Menu Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

4.3

Start-up, Test Operation, and Rotation Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

Items to Check before You Energize the Bypass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Bypass Start-Up Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Test Run and Rotation Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

4.4

Auto-Tuning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85

Auto-Tuning for Induction Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Precautions before Auto-Tuning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85

4.5

Fine Tuning during Test Runs (Adjust the Control Function) . . . . . . . . . . . . . . . . . . . . 87

V/f Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

5. Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

5.1

Section Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90

5.2

Types of Faults, Minor Faults, Alarms, and Errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92

5.3

Faults, Minor Faults, Alarms, and Error Codes Listed Alphabetically . . . . . . . . . . . . . 93

Summary of Contents for HV600

Page 1: ...HV600 AC Drive AC Drive Bypass for HVAC Fan and Pump Applications Narrow Bypass Installation Startup Catalog Code H6BPxxxx 208 V 0 5 to 25 HP 480 V 0 75 to 60 HP PDF...

Page 2: ...This Page Intentionally Blank 2 YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation Startup...

Page 3: ...Bypass Catalog Codes 18 2 Mechanical Installation 21 2 1 Section Safety 22 2 2 Installation Environment 24 2 3 Narrow Bypass Installation Position and Clearances 25 2 4 Bypass Components 26 2 5 Narro...

Page 4: ...ling a Molded Case Circuit Breaker MCCB or Ground Fault Circuit Interrupter GFCI 66 3 11 Improve the Power Factor 67 Connecting an AC Reactor 67 3 12 Prevent Switching Surge 68 3 13 Motor Application...

Page 5: ...ons 159 6 4 Common Bypass Specifications 161 6 5 Drive Watt Loss and Derating 163 6 6 Peripheral Devices and Options 164 Bypass Options 164 Option Installation Procedure 165 6 7 Periodic Inspection an...

Page 6: ...Parameters and the Enter Command 284 Self Diagnostics 285 BACnet Protocol Implementation Conformance Statement 286 8 4 Other Embedded Communication Protocols 289 9 Standards Compliance 291 9 1 Sectio...

Page 7: ...y precautions for the use of this product Failure to obey these precautions can cause serious injury or death or damage to the product or related devices and systems Yaskawa must not be held responsib...

Page 8: ...owers and pumps The bypass has embedded communications for the popular building automation protocols BACnet and Modbus The LCD keypad is equipped with Hand Off Auto functions Optional DriveWizard soft...

Page 9: ...HV600 AC Drive Narrow Bypass Installation Startup 9 PROFINET is a registered trademark of PROFIBUS International Other company names and product names in this document are trademarks or registered tr...

Page 10: ...the inside of the bypass Replace covers and shields before operation Use options and bypasses only as specified by the instructions The figures in this manual are examples only All figures do not app...

Page 11: ...nd circuitry can cause serious injury or death will cause damage to the bypass and drive and will void the warranty Yaskawa is not responsible for modifications of the product made by the user Only le...

Page 12: ...e and bypass circuitry Do not do a withstand voltage test or use a megohmmeter or megger insulation tester on the bypass These tests can cause damage to the bypass Do not operate a bypass or connected...

Page 13: ...unauthorized access interference intrusion leakage and or theft of data or information Yaskawa and its affiliates are not responsible for damages and or losses related to such security breaches any un...

Page 14: ...i 2 Using the Product Safely 14 YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation Startup...

Page 15: ...Narrow Bypass Installation Startup 15 1 Receiving This chapter gives information about the different drive models and features and how to examine the drive when you receive it 1 1 Section Safety 16 1...

Page 16: ...w Bypass Installation Startup 1 1 Section Safety DANGER Do not ignore the safety messages in this manual If you ignore the safety messages in this manual it will cause serious injury or death The manu...

Page 17: ...ge The Yaskawa warranty does not cover damage from shipping Examine the model number on the bypass nameplate to make sure that you received the correct model If you received a product different than w...

Page 18: ...G Product number H Serial number I Output specifications J Input specifications K Catalog code Figure 1 2 Drive Nameplate Location How to Read Narrow Bypass Catalog Codes Use the information in Figur...

Page 19: ...11 DS H6BP 01 55 D016 5 17 2 16 7 2017 DS H6BP 01 55 D024 7 5 24 7 24 2 2024 DS H6BP 01 62 D030 10 31 3 30 8 2031 DS H6BP 01 64 D046 15 46 7 46 2 2046 DS H6BP 01 87 D059 20 59 9 59 4 2059 DS H6BP 01 9...

Page 20: ...1 2 Catalog Code and Nameplate Check 20 YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation Startup...

Page 21: ...This chapter explains how to properly mount and install the drive 2 1 Section Safety 22 2 2 Installation Environment 24 2 3 Narrow Bypass Installation Position and Clearances 25 2 4 Bypass Components...

Page 22: ...zard Only approved personnel can operate a crane or hoist to move the bypass If unapproved personnel operate a crane or hoist it can cause serious injury or death from falling equipment Before you han...

Page 23: ...can cause damage to the bypass Damage to Equipment When you touch the drive and bypass circuit boards make sure that you observe correct electrostatic discharge ESD procedures If you do not follow pro...

Page 24: ...t maximum Note Derate the output current by 1 for each 100 m 328 ft to install the bypass in altitudes between 1000 m to 4000 m 3281 ft to 13123 ft It is not necessary to derate the rated voltage in t...

Page 25: ...ll the bypass vertically for sufficient cooling airflow A Vertical installation B Horizontal installation Figure 2 1 Installation Position Single Narrow Bypass Installation Clearances Use the clearanc...

Page 26: ...rs Overload relay functions settings adjustments and reset operations are done through the keypad The bypass three phase output power connection to the motor is made to terminal block TB3 Control Powe...

Page 27: ...nual 208 V Narrow Models H6BPD002 to D074 480 V Narrow Models H6BPB001 to B077 A Bypass bracket mounting hole B Disconnect shaft C Bypass front cover captive screws D Disconnect handle E Bypass front...

Page 28: ...ypass control board G 120 V control transformer H Bypass contactor K3 I USB port CN1 J Terminal TB6 Ground K Terminal TB3 Serial Comms L RS 485 terminator switch S1 M Terminal TB4 Analog Input N Analo...

Page 29: ...ARNING Crush Hazard When you use a crane or hoist to lift the bypass during installation or removal prevent more than 1 96 m s2 0 2 G vibration or impact Too much vibration or impact can cause serious...

Page 30: ...ypass 30 YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation Startup A Hanging bracket 4 Figure 2 6 Horizontal Suspension 2 Connect wires to the four hanging brackets 3 Use a crane to lift...

Page 31: ...arged after the bypass is de energized The charge indicator LED extinguishes when the DC bus voltage decreases below 50 Vdc When all indicators are OFF remove the covers before measuring for dangerous...

Page 32: ...ectrical Shock Hazard Do not examine connect or disconnect wiring on an energized bypass Before servicing disconnect all power to the equipment and wait for the time specified on the warning label at...

Page 33: ...front cover forward to remove it from the drive Figure 2 11 Remove the Front Cover Reattach the Front Cover 1 Wire the drive and other peripheral devices 2 Reverse the steps to reattach the cover Not...

Page 34: ...2 7 Removing Reattaching Covers 34 YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation Startup...

Page 35: ...Safety 36 3 2 Wiring Diagram 38 3 3 Main Circuit Wiring 41 3 4 Main Circuit Terminal Wiring Procedure 45 3 5 Bypass PCB Control Circuit 47 3 6 Drive PCB Control Circuit 53 3 7 Control I O Connections...

Page 36: ...und wire disconnects You can also connect a protective ground wire that has a minimum cross sectional area of 10 mm2 copper wire or 16 mm2 aluminum wire If you do not obey the standards and regulation...

Page 37: ...standard fan cooled motor at low speed and high torque it will decrease the cooling effects and can cause heat damage Obey the speed range specification of the motor as specified by the manufacturer...

Page 38: ...ed purpose Refer to the technical manual for more information about the I O terminals Wiring and grounding incorrectly or modifying the cover may damage the equipment or cause injury Standard Connecti...

Page 39: ...3 2 Wiring Diagram YASKAWA TOEPYAIH6B01A HV600 Drive Narrow Bypass Installation Startup Figure 3 1 Standard Narrow Bypass Connection Diagram...

Page 40: ...Page Intentionally Blank...

Page 41: ...put and Output Power Wiring Connections The input disconnect switch is located in the upper right hand side of the bypass The three phase input power connection is made to the input terminals of the d...

Page 42: ...ength when the risk of voltage drop increases Calculate line voltage drop with this formula Line voltage drop V wire resistance km wiring distance m motor rated current A 10 3 Wire Gauge and Torque Sp...

Page 43: ...ss models D004 to D016 A002 to A015 and B001 to B014 Shorter than 10 m No carrier frequency derating from default setting 5 kHz is necessary 10 m to 50 m 5 kHz to 2 kHz is necessary 50 m and longer 2...

Page 44: ...al Shock Hazard Before you wire the main circuit terminals make sure that MCCB and MC are OFF If you touch electrical equipment when MCCB and MC are ON it can cause serious injury or death Protection...

Page 45: ...e and cause unsatisfactory drive performance NOTICE If you use power tools to tighten the terminal screws use a low speed setting 300 min 1 r min to 400 min 1 r min High speeds can cause damage to the...

Page 46: ...46 YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation Startup A Optional drive control wiring B Motor output circuit C Main input circuit Figure 3 5 Narrow Bypass Wire Routing Example Mod...

Page 47: ...orrectly in Bypass Mode Control Circuit Terminal Arrangement The bypass control circuit terminals are in the positions shown in Figure 3 6 Figure 3 6 Bypass Control Circuit Terminal Arrangement TB6 2...

Page 48: ...External Dimensions of Crimp Ferrules Table 3 4 Crimp Ferrule Models and Sizes Wire Gauge mm2 AWG Model L mm L1 mm d1 mm d2 mm 0 25 24 AI 0 25 8YE 12 5 8 0 8 2 0 0 34 22 AI 0 34 8TQ 12 5 8 0 8 2 0 0...

Page 49: ...ted Ground Digital input common Table 3 6 Bypass Analog Input Terminals TB4 Type Terminal Name Default Function Signal Level Analog Input TB4 1 10 Vdc Analog Input Power Supply AUTO Mode Speed Referen...

Page 50: ...ommunications MEMOBUS Modbus communications Metasys N2 communications Use an RS 485 cable to connect the drive Note Make sure that DIP switch S1 is ON to enable the termination resistor in the last dr...

Page 51: ...e grounding is not correct electrical interference can cause the bypass or devices around the bypass to malfunction Correctly ground the bypass terminals and complete main circuit wiring before you wi...

Page 52: ...wisted pair wires as shown in Figure 3 10 to use an analog reference from an external frequency setting potentiometer to set the frequency Connect the shield to TB2 11 or TB2 12 on the bypass control...

Page 53: ...ive Control PCB are active in Drive Mode ONLY and may not report correctly in Bypass Mode Typically the Drive Control PCB wiring is used with a PID feedback signal or an analog monitor output Control...

Page 54: ...ferrules on the wire ends to make the wiring procedure easier and more reliable Table 3 11 Control Circuit Wire Gauges and Tightening Torques Drive Terminal Block Terminal Screw Size Tightening Torque...

Page 55: ...set functions for the multi function input and output terminals WARNING Sudden Movement Hazard Correctly wire and test all control circuits to make sure that the control circuits operate correctly If...

Page 56: ...lose the circuit between terminals SP SN If you close the circuits between terminals SC SP and terminals SC SN at the same time it will cause damage to the drive SC MFDI selection common SP MFDI power...

Page 57: ...the performance life of the relay contacts Yaskawa estimates switching life at 200 000 times assumes 1 A resistive load M2 M3 MFDO Zero Speed M4 M5 MFDO Speed Agree 1 M6 Table 3 15 Control Circuit Mo...

Page 58: ...signal lines or equipment Insulate the wire shields with electrical tape or shrink tubing If you do not insulate the wire shields it can cause a short circuit and damage the drive Note Isolate contro...

Page 59: ...se wire that is not soldered with the core wires lightly twisted C Pull back the shielding and lightly twist the end with your fingers to keep the ends from fraying D If you do not use crimp ferrules...

Page 60: ...ing mode sourcing mode and the internal external power supply for the MFDI terminals The default setting for the drive is internal power supply sinking mode NOTICE Damage to Equipment Do not close the...

Page 61: ...3 10 0 Terminal A1 Function Selection Terminal A2 Function Selection Frequency Reference to set A1 and A2 to frequency reference The drive will add the analog input values together to make the frequen...

Page 62: ...3 7 Control I O Connections 62 YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation Startup Figure 3 20 Location of DIP Switch S2...

Page 63: ...t on the bypass control board After you connect the drive to the PC you can use Yaskawa DriveWizard HVAC software to monitor drive performance and manage parameter settings Visit the Yaskawa website t...

Page 64: ...rovided to connect safety devices in a normally closed series circuit such as freeze up thermostats smoke fire sensors high pressure limits temperature limits or vibration detectors The keypad will di...

Page 65: ...5 and TB2 10 to transfer motor operation to bypass for emergency override operation The motor overload and Safety Interlock circuit are overridden during emergency override or in emergency fire smoke...

Page 66: ...Note Yaskawa recommends these GFCIs which are designed to operate with high frequencies Mitsubishi Electric Corporation NV series Schneider Electric NS series You can use a molded case circuit breake...

Page 67: ...pacitor With a large capacity power supply transformer 600 kVA or more Note When you connect a thyristor converter for example a DC drive to the same power supply system use an AC reactor for all powe...

Page 68: ...ice A surge protective device decreases the surge voltage generated when you switch an inductive load near the drive Inductive loads include Magnetic contactors Electromagnetic relays Magnetic valves...

Page 69: ...ve motor NOTICE Use an inverter duty motor or vector duty motor with reinforced insulation and windings applicable for use with an AC drive If the motor does not have the correct insulation it can cau...

Page 70: ...ive and encoder always connect through a specialized pulse coupler Geared Motors The continuous speed range is different for different lubricating methods and manufacturers For oil lubrication continu...

Page 71: ...ss Installation Startup 71 4 Startup Procedure and Test Run 4 1 Section Safety 72 4 2 Keypad Names and Functions 73 4 3 Start up Test Operation and Rotation Check 79 4 4 Auto Tuning 85 4 5 Fine Tuning...

Page 72: ...ous injury or death from electrical shock WARNING Electrical Shock Hazard Do not operate the bypass when covers are missing Replace covers and shields before you operate the bypass Use the bypass only...

Page 73: ...off when there are no drive faults or alarms C microSD Card Insertion Slot The insertion point for a microSD card D Function Keys F1 F2 F3 The menu shown on the keypad sets the functions for function...

Page 74: ...nect to the drive L Clock Battery Cover Cover for the clock battery Note The battery included with the keypad is for operation check It may be exhausted earlier than the expected battery life describe...

Page 75: ...larm or error name and message text Note When the drive must show an alarm and a message on the keypad at the same time the keypad will switch between the alarm code and message text in 2 second inter...

Page 76: ...4 2 Keypad Names and Functions 76 YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation Startup Figure 4 4 LEDs and Drive Operation in AUTO and HAND Modes...

Page 77: ...Procedure and Test Run 4 4 2 Keypad Names and Functions YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation Startup 77 Keypad Mode and Menu Displays Figure 4 5 Keypad Functions and Display...

Page 78: ...UN while Programming to reject the Run command from an external source while in Programming Mode default Set b1 08 1 Accept RUN while Programming to accept the Run command from an external source whil...

Page 79: ...e on a circuit capable of delivering not more than 100 000 RMS symmetrical amperes 208 Vac and 480 Vac with the circuit breaker option or when protected by class J or class L fuses as specified on the...

Page 80: ...d TB1 A2 Analog Speed Reference Bypass control board TB4 A2 Other Analog Inputs Drive control board A1 Analog Outputs Drive control board A1 Differential PI control Drive control board A1 Serial Commu...

Page 81: ...unning the machine at full speed and or running the machine in the wrong direction could cause damage or injury Rotation Check in Drive Mode and Bypass Mode You must check the rotation in both Drive M...

Page 82: ...s an AL02 Interlock Open alarm check the BAS Interlock circuit or jumper connected at TB2 3 7 Push to return to the HOME screen then push until you can see the Output Current display on the keypad scr...

Page 83: ...ck the drive output current Watch and listen for unusual conditions or noises When the output current of the drive is not more than the motor rated current the status is correct Example 6 Hz 20 Hz 30...

Page 84: ...the motor as it coasts to stop If the motor direction in Bypass Mode is CORRECT the test is complete If the motor direction in Bypass Mode is INCORRECT do steps 6 to 11 6 Push to stop the motor 7 De e...

Page 85: ...is necessary to use motors that have high precision control When you cannot decouple the motor and load but the motor load is less than 30 Line to Line Resistance T1 01 2 After Auto Tuning the wiring...

Page 86: ...around the drive and motor Increased motor frequency can cause serious injury or death WARNING Electrical Shock Hazard During Auto Tuning the motor will receive high voltage when the motor is stopped...

Page 87: ...n sound is too high increase the carrier frequency If hunting or oscillation occur at low or mid range speeds decrease the carrier frequency 1 2 kHz 1 1 to upper limit value Unsatisfactory motor torqu...

Page 88: ...4 5 Fine Tuning during Test Runs Adjust the Control Function 88 YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation Startup...

Page 89: ...ults Alarms and Error Codes Listed Alphabetically 93 5 4 Faults Minor Faults Alarms and Error Codes Listed by Decimal Value for Use with BACnet Modbus 100 5 5 Faults 106 5 6 Minor Faults Alarms 130 5...

Page 90: ...ck the wiring and peripheral device ratings to find the cause of the problem If you do not know the cause of the problem contact Yaskawa before you energize the bypass or peripheral devices If you do...

Page 91: ...an cause serious injury or death Use a crane or hoist to move large bypasses when necessary If you try to move a large bypass without a crane or hoist it can cause serious injury or death NOTICE Damag...

Page 92: ...MC will turn OFF The bypass will not operate until you clear the fault with a Fault Reset and the bypass goes back to usual status Minor Faults Alarms When the bypass detects a minor fault or an alarm...

Page 93: ...otation Flashing Alarm 130 AL17 00C1 Remote Xfer disabled in Reverse Flashing Alarm 130 AL18 00C2 Auto Xfer disabled in Reverse Flashing Alarm 130 AuDis 00A3 Low PI Aux Fdbk Drive Disabled Flashing Al...

Page 94: ...Signal Fault Illuminated Drive Fault 110 CPF26 009B BB Circuit Error Illuminated Drive Fault 110 CPF27 009C PWM Set Reg Error Illuminated Drive Fault 110 CPF28 009D PWM Pattern Error Illuminated Driv...

Page 95: ...nt Flashing An Auto Tuning Error 147 End3 Rated Current Setting Alarm Flashing An Auto Tuning Error 147 End4 Adjusted Slip Calculation Error Flashing An Auto Tuning Error 147 End5 Resistance Tuning Er...

Page 96: ...Stat Open Flashing Alarm 136 FLGT 0095 Feedback Loss Go To Freq b5 83 Flashing Alarm 135 FR MS 009E Freq Ref Minimum Speed Y1 06 Flashing Alarm 136 FR TH 009F Freq Reference Thrust Y4 12 Flashing Alar...

Page 97: ...Illuminated Drive Fault 120 oFA13 0114 Drive Receive Frame Error Illuminated Drive Fault 120 oFA14 0115 Drive Receive Abort Error Illuminated Drive Fault 120 oFA15 0116 Option Receive CRC Error Illumi...

Page 98: ...45 oPE11 Carrier Frequency Setting Error Flashing Parameter Setting Error 145 oPE16 Energy Saving Constants Error Flashing Parameter Setting Error 145 oPE29 Baud Rate Setting Error Flashing Parameter...

Page 99: ...Illuminated Drive Fault 128 UL4 001F Undertorque Detection 2 Flashing Alarm 142 UL4 002A Undertorque Detection 2 Illuminated Drive Fault 128 UL6 004E Underload or Belt Break Detected Flashing Alarm 14...

Page 100: ...Failure Illuminated Drive Fault 127 6 GF 0006 Ground Fault Illuminated Drive Fault 116 7 oC 0007 Overcurrent Illuminated Drive Fault 118 8 ov 0008 Overvoltage Illuminated Drive Fault 126 9 oH 0009 Hea...

Page 101: ...Fault 107 135 CPF06 0087 EEPROM Memory Data Error Illuminated Drive Fault 108 136 CPF07 0088 Terminal Board Connection Error Illuminated Drive Fault 108 137 CPF08 0089 Terminal Board Connection Error...

Page 102: ...pe Code Error Illuminated Drive Fault 121 307 oFA32 0133 SUM Check Error Illuminated Drive Fault 121 308 oFA33 0134 Option Receive Time Over Illuminated Drive Fault 121 309 oFA34 0135 Memobus Time Ove...

Page 103: ...System Fault 115 1097 FB17 0449 Loss of Load Detected Illuminated System Fault 115 1098 FB18 044A Welded Bypass Contactor Detected Illuminated System Fault 115 1106 FB26 0452 Option on Drive Detected...

Page 104: ...71 PF 0047 Input Phase Loss Flashing Alarm 140 78 UL6 004E Underload or Belt Break Detected Flashing Alarm 142 98 SAFE 0062 Customer Safeties Flashing Alarm 141 103 EOF 0067 Emergency Override FWD Fla...

Page 105: ...Flashing Alarm 138 169 LWT 00A9 Low Water In Tank Flashing Alarm 138 178 AL02 00B2 Interlock Open Flashing Alarm 130 179 AL03 00B3 Emergency Override Bypass Flashing Alarm 130 185 AL09 00B9 Restart De...

Page 106: ...fault in o2 27 bCE Detection Selection Code Name Causes Possible Solutions bUS Option Communication Error The drive did not receive a signal from the controller The communications cable wiring is inco...

Page 107: ...inals A drive hardware problem occurred Replace the drive Note The drive detects this error if the current offset value is more than the permitted setting range while the drive automatically adjusts t...

Page 108: ...or your nearest sales representative Note Do a Fault Reset to clear the fault Fault trace is not available for these faults Code Name Causes Possible Solutions CPF11 RAM Fault A drive hardware proble...

Page 109: ...nearest sales representative for instructions on replacing the control board Note Do a Fault Reset to clear the fault Fault trace is not available for these faults Code Name Causes Possible Solutions...

Page 110: ...trol board contact Yaskawa or your nearest sales representative Note Do a Fault Reset to clear the fault Fault trace is not available for these faults Code Name Causes Possible Solutions CPF29 On Dela...

Page 111: ...or your nearest sales representative Note Do a Fault Reset to clear the fault Fault trace is not available for these faults Code Name Causes Possible Solutions CPF37 ASIC COM Error A drive hardware pr...

Page 112: ...he external fault input from the controller A programming error occurred on the controller side Examine the operation of the controller program Note The drive detects this fault if the alarm function...

Page 113: ...inal S6 but the terminal is not in use Correctly set the MFDI Note Do a Fault Reset to clear the fault Code Name Causes Possible Solutions EF7 External Fault Terminal S7 MFDI terminal S7 caused an ext...

Page 114: ...r designed to operate in the desired speed range The motor current in E2 01 is incorrect Check the motor rated current Enter the motor rated current as shown on the motor nameplate to E2 01 The maximu...

Page 115: ...rive circuitry is defective Replace the drive Note Do a Fault Reset to clear the fault Code Name Causes Possible Solutions FB13 Loss of Load The motor is disconnected from the drive Check the continui...

Page 116: ...nditions b5 82 2 Feedback Loss 4 20mA Detect Sel Fault b5 01 0 PID Mode Setting Disabled H3 01 or H3 09 2 Terminal A1 A2 Signal Level Selection 4 to 20 mA Make sure that you install the PID feedback s...

Page 117: ...er There is a disconnection in the motor coil winding If a coil is disconnected measure the motor Line to Line Resistance and replace the motor The screws on the drive output terminals are loose Tight...

Page 118: ...le the Node Setup function was active Stop the drive when the Node Setup function is in use Note Do a Fault Reset to clear the fault Code Name Causes Possible Solutions oC Overcurrent The load is too...

Page 119: ...the specified overcurrent detection level Do a Fault Reset to clear the fault Code Name Causes Possible Solutions OD Output Disconnect The output circuit between the drive and the motor is open and th...

Page 120: ...ard is correctly connected to the connector 3 If the problem continues replace the option card Note Do a Fault Reset to clear the fault Code Name Causes Possible Solutions oFA14 Drive Receive Abort Er...

Page 121: ...option card is correctly connected to the connector 3 If the problem continues replace the option card Note Do a Fault Reset to clear the fault Code Name Causes Possible Solutions oFA34 Memobus Time...

Page 122: ...2Err A fault occurred in the option card 1 De energize the drive 2 Make sure that the option card is correctly connected to the connector 3 If the problem continues replace the option card Note Do a F...

Page 123: ...oltage and E1 10 Minimum Output Voltage Note If the values set in E1 08 and E1 10 are too low the overload tolerance will decrease at low speeds Note When H3 02 or H3 10 E MFAI Function Selection Moto...

Page 124: ...13 OverexcitationBraking OEB Gain Set L3 04 4 Stall Prevention during Decel Overexcitation High Flux Set n3 23 0 Overexcitation Braking Operation Disabled The speed search related parameters are set i...

Page 125: ...5 07 Fault Reset Enable Select Grp1 disables the Auto Restart function Code Name Causes Possible Solutions oL4 Overtorque Detection 2 A fault occurred on the machine Example The machine is locked Exam...

Page 126: ...e a Surge Protective Device if necessary The load inertia is set incorrectly Examine the load inertia settings with overvoltage suppression or stall prevention during deceleration Adjust L3 25 Load In...

Page 127: ...short circuit in terminals and terminals U T1 V T2 and W T3 If there is a short circuit contact Yaskawa or your nearest sales representative Note The drive detects this error if there is a short circu...

Page 128: ...ower terminals Tighten the terminal screws to the correct tightening torque The drive input power voltage is changing too much Examine the input power for problems Make the drive input power stable If...

Page 129: ...e of the soft charge bypass relay If U4 06 is more than 90 replace the board or the drive For information about replacing the board contact Yaskawa or your nearest sales representative Note Do a Fault...

Page 130: ...ad Detected The motor is disconnected from the load Replace the belt or coupling between the motor and the load If the bypass detected this alarm incorrectly make sure that parameters Z1 31 to Z1 36 a...

Page 131: ...rminal set to H3 xx B MFAI Function Selection PID Feedback Examine the connection of the Main PID Feedback Transducer Main PID Feedback Transducer is broken Replace Main PID Feedback Transducer Note I...

Page 132: ...the detection of this alarm at power up Code Name Causes Possible Solutions CE Modbus Communication Error The communications cable wiring is incorrect Correct wiring errors There is a short circuit in...

Page 133: ...d Reload Now the drive does not update the communication option parameters Re energize the drive to update the communication option parameters Code Name Causes Possible Solutions dEv Speed Deviation T...

Page 134: ...ction Selection Alarm will activate Code Name Causes Possible Solutions EF3 External Fault Terminal S3 MFDI terminal S3 caused an external fault through an external device 1 Find the device that cause...

Page 135: ...supply is supplying power to the drive Examine the main circuit power supply Turn ON the main circuit power supply to run the drive Note Set o2 26 Ext Power 24V Supply Display to enable or disable EP2...

Page 136: ...Increase the values set in C1 01 or C1 03 Acceleration Times until you get the necessary torque Increase the values set in C2 01 to C2 04 S Curve Characteristics until you get the necessary torque Rep...

Page 137: ...9 PI Aux Control Low Lvl Detection for the time set in YF 10 PI Aux Control Low Lvl Det Time and the drive is running Increase the PI Auxiliary Feedback level more than YF 09 Set YF 09 and YF 10 corre...

Page 138: ...H2 01 to H2 03 2F MFDO Function Selection Maintenance Notification will activate Code Name Causes Possible Solutions LT 3 SoftChargeBypassRelay MainteTime The soft charge bypass relay is at 90 of its...

Page 139: ...to H2 03 10 MFDO Function Selection Alarm will activate Use L8 03 Overheat Pre Alarm Selection to the stopping method for this fault Code Name Causes Possible Solutions oH2 External Overheat H1 XX B A...

Page 140: ...round wiring and minimize the effects of noise Find the source of the noise If a magnetic contactor is the source use Surge Protective Device if necessary Set L5 01 0 Number of Auto Restart Attempts 0...

Page 141: ...on Alarm will activate Code Name Causes Possible Solutions SMK_ALRM Smoke Alarm Active The bypass detected a Smoke Alarm condition Check the digital input programmed for Smoke Alarm Z2 0x 40 Check the...

Page 142: ...ne parameters L6 13 Motor Underload Curve Select and L6 14 Note If the drive detects this error the terminal set to H2 01 to H2 03 10 MFDO Function Selection Alarm will activate Code Name Causes Possi...

Page 143: ...rol Low Feedback Lvl PI2 Control High Feedback Lvl Make sure that S3 13 S3 15 at all times Code Name Causes Possible Solutions oPE03 Multi Function Input Setting Err The settings for these parameters...

Page 144: ...cy you set b1 02 7 8 or 9 Run Command Selection 1 AUTO Command Term Run AUTO Command Serial Run or AUTO Command Option Run Set b1 02 7 8 or 9 When S5 10 2 AUTO Key Memory at Power Down AUTO Mode you s...

Page 145: ...Noise Control Enabled Disable Energy Saving Control or Dynamic Noise Control Code Name Causes Possible Solutions oPE29 Baud Rate Setting Error The baud rate setting H5 02 does not align with the curre...

Page 146: ...or 6E is set Set H1 xx 6D and 6E for operation from terminals or remove both input settings These parameters are set at the same time S5 04 1 b1 02 1 H1 xx 6D Remove the MFDI setting of H1 xx 6D Note...

Page 147: ...the applicable parameter setting range The motor rated slip that was measured after Stationary Auto Tuning was 0 2 Hz or lower The secondary resistor measurement results were not in the applicable ran...

Page 148: ...Name Causes Possible Solutions Er 05 No Load Current Error The Auto Tuning results were not in the applicable parameter setting range Auto Tuning did not complete in a pre set length of time Examine...

Page 149: ...n motors Replace the control board or the drive For information about replacing the control board contact Yaskawa or your nearest sales representative You tried Auto Tuning without a motor connected t...

Page 150: ...iting Data Parameter restore did not end correctly Restore the parameters Code Name Causes Possible Solutions CSEr Control Mode Mismatch The keypad is broken Replace the keypad Code Name Causes Possib...

Page 151: ...tering the programmed pre run When the pre run conditions are finished the drive will enter drive run Drive Run Commanded The bypass has commanded the drive to run but it has not yet detected t that t...

Page 152: ...t 2 Use monitor parameters U2 xx Fault Trace to show the fault code and data about the operating status of the drive immediately before the fault occurred 3 Use the information in the Troubleshooting...

Page 153: ...Startup 153 Note If the drive receives a Run command from a communication option or control circuit terminal the drive will not reset the fault Remove the Run command then try to clear the fault If y...

Page 154: ...5 11 Diagnosing and Resetting Faults 154 YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation Startup...

Page 155: ...Specifications 6 1 Section Safety 156 6 2 208 V Narrow Model Specifications 157 6 3 480 V Narrow Model Specifications 159 6 4 Common Bypass Specifications 161 6 5 Drive Watt Loss and Derating 163 6 6...

Page 156: ...ow Bypass Installation Startup 6 1 Section Safety DANGER Do not ignore the safety messages in this manual If you ignore the safety messages in this manual it will cause serious injury or death The man...

Page 157: ...general purpose 220 V motor ratings The rated output current of the drive output amps must be equal to or more than the motor rated current 2 The maximum applicable motor output complies with 208 V mo...

Page 158: ...The rated output current of the drive output amps must be equal to or more than the motor rated current 2 The maximum applicable motor output complies with 208 V motor ratings as specified in NEC Tab...

Page 159: ...motor output is based on 4 pole general purpose 220 V motor ratings The rated output current of the drive output amps must be equal to or more than the motor rated current 2 The maximum applicable mo...

Page 160: ...otor output is based on 4 pole general purpose 220 V motor ratings The rated output current of the drive output amps must be equal to or more than the motor rated current 2 The maximum applicable moto...

Page 161: ...6 kbps BACnet Communication RS 485 max 76 8 kbps MEMOBUS Modbus Communication RS 485 max 115 2 kbps Metasys N2 Communication RS 485 9 6 kbps Auto Restart Application Presets Overexcitation Decelerati...

Page 162: ...torage Temperature 20 C to 70 C 40 F to 158 F short term temperature during transportation Surrounding Area Pollution degree 2 or less Install the bypass in an area without Oil mist corrosive or flamm...

Page 163: ...Loss and Derating YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation Startup 163 6 5 Drive Watt Loss and Derating For drive watt loss and drive derating data refer to the HV600 Bypass Te...

Page 164: ...ls H6BPD002 to D074 and B001 to B077 A straight edge screwdriver blade depth 0 4 mm width 2 5 mm to wire the option terminal block when installing the SI W3 LonWorks option Note This manual does not l...

Page 165: ...Heat shrink tubing or electrical tape may be required to ensure that cable shielding does not touch contact with other wiring Insufficient insulation may cause a short circuit that can damage the opti...

Page 166: ...s 5 Pair 1 Not used for 10 Mbps and 100 Mbps networks 6 Pair 3 Receive data RXD 7 Pair 4 Not used for 10 Mbps and 100 Mbps networks 8 Pair 4 Not used for 10 Mbps and 100 Mbps networks Communication Pr...

Page 167: ...rewdriver for narrow enclosure models H6BPxxxx Tighten each screw to 0 5 to 0 6 N m 4 4 to 5 3 in lbs Figure 6 2 Insert Option into Bypass PCB CN5 Connector Port 4 Firmly insert the end of the custome...

Page 168: ...filter to the input side of the power supply for communication Electrical interference can cause communication data errors 5 Make sure that you did not pinch cables between the front cover and the by...

Page 169: ...Installation Startup 169 6 7 Periodic Inspection and Maintenance For detailed information about Recommended inspections Replacement of parts including the keypad battery Drive cooling fan and circulat...

Page 170: ...6 7 Periodic Inspection and Maintenance 170 YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation Startup...

Page 171: ...b Application 177 7 4 C Tuning 184 7 5 d Reference Settings 186 7 6 E Motor Parameters 188 7 7 F Options 190 7 8 H Terminal Functions 194 7 9 L Protection Functions 212 7 10 n Special Adjustment 218...

Page 172: ...Frequency d4 Frequency Ref Up Down Hold d6 Field Weakening d7 Offset Frequency E1 V f Pattern for Motor 1 E2 Motor Parameters F6 Communication Options F7 Ethernet Options H1 Digital Inputs H2 Digital...

Page 173: ...AWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation Startup 173 Parameter Group Name U3 Fault History U4 Maintenance Monitors U5 PID Monitors Parameter Group Name U6 Operation Status Monitors...

Page 174: ...4 Cooling Tower Fan 5 Cooling Tower Fan w PID 6 Secondary Pump 7 Pump w PID Control 0 0 7 A1 11 111D Expert Firmware Update Lock Protects the drive firmware When you enable the protection you cannot u...

Page 175: ...ets the parameter number to be shown for number 17 of the User Custom Parameters under the main menu You can select a maximum of 32 parameters for the drive and set them to parameters A2 01 to A2 32 Y...

Page 176: ...nder the main menu You can select a maximum of 32 parameters for the drive and set them to parameters A2 01 to A2 32 You can set A2 17 to A2 32 when A2 33 0 User Parameter Auto Selection Disabled Manu...

Page 177: ...ce when using the keypad to set parameters 0 Disregard RUN while Programming 1 Accept RUN while Programming 2 Allow Programming Only at Stop 0 0 2 b1 11 01DF Run Delay Stop Sets the amount of time tha...

Page 178: ...ctivate a magnetic contactor installed between the drive and motor 0 2 s 0 0 100 0 s b3 06 0196 Expert Speed Estimation Current Level 1 Sets the level of current that flows to the motor during Speed E...

Page 179: ...BB 1 SS Regardless of RUN BB Sequence 0 0 1 b3 31 0BC0 Expert Spd Search Current Reference Lvl Sets the current level that decreases the output current during Current Detection Speed Search 1 50 1 50...

Page 180: ...100 0 b5 07 01AB RUN PID Offset Adjustment Sets the offset for the PID control output as a percentage of the Maximum Output Frequency 0 0 100 0 100 0 b5 08 01AC RUN Expert PID Primary Delay Time Const...

Page 181: ...a Pascal 10 C Celsius 11 m meters 12 ft feet 13 L min liters min 14 m3 min cubic meters min 15 Hg Inch Mercury 16 kPa kilopascal 48 Percent 49 Custom b5 68 70 50 None 0 0 50 b5 42 0161 RUN PID Output...

Page 182: ...7A b5 70 3C21 System Unit Custom Character 3 Sets the third character of the custom unit display when b5 46 49 PID Unit Display Selection Custom B5 68 70 41 20 7A b5 71 3C22 Min PID Transducer Scaling...

Page 183: ...or use parameter b5 83 Feedback Loss Goto Frequency 0 0 s 0 0 120 0 s b8 Energy Saving No Hex Name Description Default Range b8 01 01CC Energy Saving Control Selection Sets the Energy saving control f...

Page 184: ...r coasting and makes sure that the motor stops quickly and safely 10 0 s 0 1 6000 0 s C2 S Curve Characteristics No Hex Name Description Default Range C2 01 020B S Curve Time Start of Accel Sets the S...

Page 185: ...fined C6 03 to C6 05 Note The carrier frequency for Swing PWM 1 to 4 is equivalent to 2 0 kHz Swing PWM applies a special PWM pattern to decrease the audible noise Setting B uses a PWM pattern that de...

Page 186: ...he units from o1 03 Frequency Display Unit Selection 0 00 Hz 0 00 400 00 Hz d1 17 0292 RUN Jog Reference Sets the Jog frequency reference in the units from o1 03 Frequency Display Unit Selection Set H...

Page 187: ...tage of E1 05 Maximum Output Voltage when H1 xx 63 Field Weakening is activated 80 0 100 d6 02 02A1 Field Weakening Frequency Limit Sets the minimum output frequency to start field weakening 0 0 Hz 0...

Page 188: ...rameter A1 03 Initialize Parameters will not initialize the value of E1 03 F 0 F E1 04 0303 Maximum Output Frequency Sets the maximum output frequency for the V f pattern 60 0 Hz 40 0 to 400 0 Hz E1 0...

Page 189: ...e no load voltage Determined by o2 04 0 to E2 01 E2 04 0311 Motor Pole Count Sets the number of motor poles 4 2 120 E2 05 0312 Motor Line to Line Resistance Sets the line to line resistance for the mo...

Page 190: ...No Hex Name Description Default Range F7 01 03E5 IP Address 1 Sets the first octet of the IP Address for the device that is connecting to the network Restart the drive after you change this parameter...

Page 191: ...t Startup Static 1 0 255 F7 12 03F0 Gateway Address 4 Sets the fourth octet of the gateway address of the connected network Note Set this parameter when F7 13 0 Address Mode at Startup Static 1 0 255...

Page 192: ...29 0371 Dynamic Out Param 7 for CommCard Sets Output Assembly 116 when you use an Ethernet IP option The drive writes the values from Output Assembly 116 to the MEMOBUS Modbus address register that i...

Page 193: ...ters stored for each parameter to Input Assembly 166 The drive returns the default register value for the option card when the MEMOBUS Modbus address is 0 and the value sent to Input Assembly 166 is n...

Page 194: ...64 39E4 RUN Terminal S4 On Delay Time Sets the length of time necessary for Terminal S4 to be closed before the drive does the programmed function 0 00 s 0 00 300 00 s H1 65 39E5 RUN Terminal S5 On De...

Page 195: ...abled OFF Input to the terminal selected with H3 14 is disabled F Not Used Use this setting for unused terminals or to use terminals in through mode 14 Fault Reset Sets the command to reset the curren...

Page 196: ...al deactivates the keypad shows EFx External Fault Terminal Sx and the output terminal set for Alarm H2 01 to H2 03 10 activates The drive continues operation The drive always detects external faults...

Page 197: ...nput Setting Err ON YA 02 is PID setpoint OFF YA 01 Setpoint 1 YA 03 Setpoint 3 or YA 04 Setpoint 4 is PID setpoint 84 Dedicated Multi Setpoint YA 03 Sets the function to set the PID setpoint to YA 03...

Page 198: ...Address Select Sets the address of the MEMOBUS Modbus register output to the MFDO terminal 0001 0001 1FFF H2 08 0B3B Modbus Register 1 Bit Select Sets the bit of the MEMOBUS Modbus register output to...

Page 199: ...he range of L4 01 Speed Agree Detection Level L4 02 Speed Agree Detection Width and in the range of the frequency reference L4 02 Note The detection function operates in the two motor rotation directi...

Page 200: ...equency Detection 3 The terminal deactivates when the output frequency L4 03 Speed Agree Detection Level L4 04 Speed Agree Detection Width After the terminal deactivates the terminal stays deactivated...

Page 201: ...n the bit specified by H2 08 Modbus Register 1 Bit Select for the MEMOBUS register address set with H2 07 Modbus Register 1 Address Select activates 63 Modbus Reg 2 Status Satisfied The terminal activ...

Page 202: ...dback Lost The terminal activates when the drive loses the backup PID feedback 100 During Run The terminal deactivates when you input a Run command and when the drive is outputting voltage ON Drive is...

Page 203: ...L4 04 Note The detection level set in L4 03 is a signed value The drive will only detect in one direction ON The output frequency is not in the range of L4 03 L4 04 or the range of frequency reference...

Page 204: ...Timer 4 The terminal deactivates when Sequence Timer 4 is active 158 UL6 Underload Detected The terminal deactivates when the drive detected UL6 Underload or Belt Break Detected 160 Internal Cooling...

Page 205: ...re than Y4 18 Differential Level for the time set in Y4 19 Differential Lvl Detection Time 1BC Sleep Active The terminal deactivates when the Sleep function is active and the drive is not operating No...

Page 206: ...erence 1 from the analog input terminal set here This value is a percentage where the Maximum Output Frequency setting is a setting value of 100 3 Auxiliary Frequency Reference 2 Sets Reference 3 thro...

Page 207: ...sducer Scaling to b5 38 PID User Unit Display Scaling When S6 02 3 Independent PID Mode the full scale of the analog signal goes from b5 71 to S6 03 EMOVR Independent PID Scale When you set MEMOBUS re...

Page 208: ...s communications 1FH Determined by protocol H5 02 0426 Communication Speed Selection Sets the communications speed for MEMOBUS Modbus communications Note Re energize the drive or set H5 20 1 Communica...

Page 209: ...ts the maximum number of master MAC ID to scan to when the drive polls for the next node Poll for Master 7F 1 7F H5 24 3DA0 BACnet Max Info Frames Sets the maximum number of information frames for BAC...

Page 210: ...ramming Lockout and 11B Programming Lockout are not available F 1 1B8 H7 10 11A4 Expert Virtual Multi Function Output 1 Sets the function for virtual digital output 1 F 0 1A7 H7 11 11A5 Expert Virtual...

Page 211: ...nge H7 41 1164 Virtual Analog Output Function Sets the monitor to be output from the virtual analog output Set the x xx part of the Ux xx Monitor For example set H7 41 102 to monitor U1 02 Output Freq...

Page 212: ...the drive This parameter prevents accidental motor overheat faults 0 20 s 0 00 10 00 s L1 08 1103 oL1 Current Level Sets the reference current for the motor 1 thermal overload detection When the curre...

Page 213: ...Time 2 C1 04 Determined by L8 38 5 120 L3 11 04C7 Overvoltage Suppression Select Sets the overvoltage suppression function 0 Disabled 1 Enabled 0 0 1 L3 17 0462 DC Bus Regulation Level Sets the targe...

Page 214: ...t L4 06 x Last Reference 1 0 1 L4 06 04C2 Frequency Reference Loss of Ref Sets the frequency reference as a percentage to continue drive operation after it detects a frequency reference loss The value...

Page 215: ...the drive to do an Auto Restart when the drive detects an HFB High Feedback Sensed fault 0 No Retry 1 Retry 0 0 1 L5 42 3672 Feedback Loss Fault Retry Select Sets the drive to try an Auto Restart when...

Page 216: ...Speed Agree Fault 4 oL RUN Fault 5 UL Speed Agree Alarm only 6 UL RUN Alarm only 7 UL Speed Agree Fault 8 UL RUN Fault 0 0 8 L6 05 04A5 Torque Detection Level 2 Sets the detection level for Overtorqu...

Page 217: ...e overload at low speeds to prevent damage to the main circuit transistor during low speed operation at 6 Hz or slower to prevent oL2 Drive Overloaded Note Contact Yaskawa or your nearest sales repres...

Page 218: ...by which the output frequency is to be lowered during high slip braking as a percentage of E1 04 Maximum Output Frequency which represents the 100 value 5 1 20 n3 02 0589 Expert HSB Current Limit Lev...

Page 219: ...ts Decimal Position Sets the number of decimal places for frequency reference and monitor values 0 No Decimal Places XXXXX 1 One Decimal Places XXXX X 2 Two Decimal Places XXX XX 3 Three Decimal Place...

Page 220: ...om Monitor 10 Sets Custom Monitor 10 You can set a maximum of 12 monitors as user monitors This parameter is only available on an HOA keypad 0 0 101 1299 o1 34 11B7 RUN Custom Monitor 11 Sets Custom M...

Page 221: ...ypad 100 0 300 0 300 0 o1 49 11C9 RUN Trend Plot 2 Scale Minimum Value Sets the horizontal axis minimum value used to display the monitor set in o1 25 Custom Monitor 2 as a trend plot This parameter i...

Page 222: ...u damage the cable while the keypad is the Run command source 0 Disabled 1 Enabled 1 0 1 o2 09 050D Reserved o2 19 061F Parameter Write during Uv Enables and disables the function to change parameter...

Page 223: ...ows Total RUN Time 1 0 1 o4 03 050E Fan Operation Time Setting Sets the value from which to start the cumulative drive cooling fan operation time in 10 hour units 0 h 0 9999 h o4 05 051D Capacitor Mai...

Page 224: ...og Monitor Data 3 Sets the data log monitor This parameter is only available on an HOA keypad 103 000 101 1299 o5 06 1556 RUN Log Monitor Data 4 Sets the data log monitor This parameter is only availa...

Page 225: ...rate You can adjust the level of sensitivity with the load response 1 000 s 0 000 3 000 s S1 06 3205 Volt Restore Impact Load Time K Sets the voltage restoration time constant when you add an impact...

Page 226: ...PM S2 08 320D Timer 2 Day Selection Sets the days for which sequence timer 2 is active 0 Timer disabled 1 Daily 2 Mon Fri 3 Sat Sun 4 Monday 5 Tuesday 6 Wednesday 7 Thursday 8 Friday 9 Saturday 10 Sun...

Page 227: ...et by b1 01 Note For reference source 0 to 3 the drive will use d1 xx frequency reference when PID mode is disabled and YA xx setpoint when PID is enabled 0 0 8 S2 16 3215 Timer 4 Start Time Sets the...

Page 228: ...0 mA output of the pressure transducer that is connected to the analog input terminals programmed for PI2 Setpoint or Feedback Note Parameters S3 04 PI2 Control Unit Selection S3 03 PI2 Control Decima...

Page 229: ...le set the unit resolution and upper limit 0 00 0 00 600 00 S3 14 3227 RUN PI2 Control Low Feedback Time Sets the secondary PI low feedback detection delay time in seconds 1 0 s 0 0 25 5 s S3 15 3228...

Page 230: ...D Key Sets the HAND key on the HOA keypad to let you switch between HAND Mode and AUTO Mode 0 Disabled 1 Enabled 1 0 1 S5 08 3D31 RUN HAND Reference Prime Loss Level Sets the level at which the drive...

Page 231: ...S6 06 323D RUN EMOVR PID Setpoint Sets the PID Setpoint when S6 02 3 Emergency Override Ref Selection Independent PID Mode Note When S6 02 3 units and resolution are dependent on S6 04 EMOVR Independe...

Page 232: ...verload bit 6 oL3 Overtorque Detection 1 bit 7 oL4 Overtorque Detection 2 bit 8 oL7 High Slip Braking Overload bit 9 Reserved bit 10 UL3 Undertorque Detection 1 bit 11 UL4 Undertorque Detection 2 bit...

Page 233: ...fect 0 0 2 S6 17 3248 EMOVR BAS Interlock Mode Sets the status for the BAS Interlock input when programmed that must occur for Emergency Override to function 0 BAS Interlock Ignored 1 EMOVRun Only Whe...

Page 234: ...ated output power Determined by o2 04 0 00 650 00 HP T1 03 0703 Motor Rated Voltage Sets the rated voltage V of the motor Enter the base speed voltage for constant output motors Determined by o2 04 20...

Page 235: ...set Y1 06 Minimum Speed to the default value 0 0 1 Y1 08 3C07 RUN Low Feedback Level Sets the lower detection level for the PID feedback Note Unit and decimal place change when the system units chang...

Page 236: ...the drive detects the conditions in Y1 18 Prime Loss Detection Method and Y1 19 Prime Loss Level 20 s 0 600 s Y1 21 3C14 Prime Loss Activation Freq Sets the frequency level above which the drive enab...

Page 237: ...g which the software monitors the feedback to detect a flow no flow condition Refer to Y2 08 Delta Feedback Drop Level for more information 10 0 s 0 0 3600 0 s Y2 23 3C7A RUN Anti No Flow Bandwidth Se...

Page 238: ...d condition 0 Fault and Digital Out 1 Alarm and Digital Out 2 Digital Out Only 0 0 2 Y4 22 3D0F RUN Low City On Delay Time Sets the length of time that the drive will wait to stop when the drive detec...

Page 239: ...b5 38 PID User Unit Display Scaling and b5 39 PID User Unit Display Digits set the unit range and resolution 0 00 0 00 600 00 YA 03 3E5A RUN Setpoint 3 Sets the PID Setpoint as specified by the Multi...

Page 240: ...x Feedback must be more than the level set in YF 06 PI Aux Control Wake up Level for longer than the time set in YF 07 to wake up 1 s 0 3600 s YF 08 3F57 RUN PI Aux Control Minimum Speed Sets the mini...

Page 241: ...l Detect Time Unit Sets the time unit for YF 10 PI Aux Control Low Lvl Det Time and YF 13 PI Aux High Level Detection Time 0 Minutes min 1 Seconds sec 1 0 1 YF 19 3F62 PI Aux Ctrl Feedback WireBreak S...

Page 242: ...ime to activate the PI Auxiliary Control Note The drive response changes when the YF 23 PI Aux Ctrl Output Level Select setting changes YF 23 0 Direct Acting When the PI Aux Feedback level is more tha...

Page 243: ...drive frequency reference stays at this preset speed until Z1 12 Run Delay Time is expired 0 Disabled 1 Enable time delay only 0 0 1 Z1 14 85D3 Run Delay Frequency Reference Sets the frequency that t...

Page 244: ...Blackout fault 75 V 0 150 V Z1 31 85E4 Loss of Load Detection Select Sets the function to detect loss of load 0 Disabled 1 Enable and Fault 2 Enable and Alarm 0 0 2 Z1 32 85E5 Loss of Load Drive Frequ...

Page 245: ...contactor voltage is less than Z1 19 Blackout Voltage Level 0 Fault 1 Restart Delay with Speed Search 2 Restart Delay from Zero Speed 3 Disabled 1 0 3 Z1 61 8602 Power Loss Restart Delay Time Sets th...

Page 246: ...ormal Non inverted 1 Inverted 0 0 1 Z2 16 8572 Digital Input 8 Invert Select Inverts the output of the function selected in Digital Input 8 0 Normal Non inverted 1 Inverted 0 0 1 Z2 23 8579 Digital Ou...

Page 247: ...is selected 34 Fault Reset Resets any faults that are present 35 External Fault EF0 Issues external fault EF0 from the bypass to the drive 36 External Fault EFB Triggers external fault EFB on the byp...

Page 248: ...ss Mode is selected It stays active during Emergency Override Drive Fault condition and when the system is not running ON Bypass Mode is selected OFF Drive Mode is selected 15 Fault Active Set when th...

Page 249: ...power then reapply power WARNING Sudden Movement Hazard Clear all personnel from the drive motor and machine area before you reapply power If you set this parameter to 2 or 3 the bypass unit can start...

Page 250: ...10 V 800 V U1 08 0047 Output Power Shows the internally calculated output power Unit Determined by the drive model 0 01 kW 2011 to 2046 4005 to 4014 0 1 kW 2059 to 2273 4021 to 4302 10 V Drive capacit...

Page 251: ...Setpoint Shows the PID Setpoint Unit 0 01 Note Parameters b5 46 PID Unit Display Selection b5 38 PID User Unit Display Scaling and b5 39 PID User Unit Display Digits set the unit range and resolution...

Page 252: ...al S2 bit 2 Terminal S3 bit 3 Terminal S4 bit 4 Terminal S5 bit 5 Terminal S6 bit 6 Terminal S7 bit 7 Not used normal value of 0 No signal output available U2 12 008B Byp Relay Status Fault Shows the...

Page 253: ...the fourth most recent fault Note The drive saves this fault history to two types of registers at the same time for the MEMOBUS Modbus communications No signal output available U3 05 0804 5th MostRec...

Page 254: ...put available U3 24 300E Fault 2 YYYY Shows the year when the second most recent fault occurred No signal output available U3 25 300F Fault 2 MMDD Shows the month and day when the second most recent f...

Page 255: ...e cumulative operation time of the drive Use parameter o4 01 Elapsed Operating Time Setting to reset this monitor Use parameter o4 02 Elapsed Operating Time Selection to select the cumulative operatio...

Page 256: ...tt hour is displayed in 9 digits Monitor U4 11 kWh Upper 5 Digits shows the upper 5 digits and U4 10 shows the lower 4 digits Example for 12345678 9 kWh U4 10 678 9 kWh U4 11 12345 MWh No signal outpu...

Page 257: ...he frequency reference sent to the drive from the communication option as a decimal 10 V Maximum frequency 0 V to 10 V U4 21 07DD Run Command Source Shows the selected Run command source The keypad sh...

Page 258: ...ut 6 bit A Multi function input 7 bit B Not used normal value of 0 bit C Not used normal value of 0 bit D Not used normal value of 0 bit E Not used normal value of 0 bit F Not used normal value of 0 N...

Page 259: ...uses b5 43 PID Out2 Monitor MAX Upper4 Dig and b5 44 PID Out2 Monitor MAX Lower4 Dig to scale the monitors Unit 1 Note Parameter b5 41 PID Output 2 Unit sets the display unit 10 V b5 43 10000 U5 15 08...

Page 260: ...ration Status Monitors No Hex Name Description MFAO Signal Level U6 01 0051 Iq Secondary Current Shows the value calculated for the motor secondary current q Axis as a percentage of the motor rated se...

Page 261: ...nications speed 10 10 Mbps 100 100 Mbps No signal output available U6 93 07F3 Online Duplex Shows the currently available Duplex setting No signal output available U6 98 07F8 First Fault Shows the con...

Page 262: ...5 Emergency override BYP Act 0 Not active 1 Emergency override bypass is active 6 Emergency override DRVAct 0 Not active 1 EMOV Drive is active Emergency override drive 7 Safety Open 0 All programmed...

Page 263: ...available Ub 07 8786 Bypass Fault Status 1 0 Drive Fault 1 Safety Open 2 BAS Int TO 3 EFB 4 Load Verify 5 Motor Overload 6 Ext Motor 1 Overload 7 Ext Motor 2 Overload Unit No signal output available U...

Page 264: ...output available Ub 99 87E2 Expert Desired HV600 software version Shows the latest version of HV600 software that this version of HV600 Bypass software supports Unit No signal output available UC BACn...

Page 265: ...hows the number of milliseconds between drive transmitted token and drive token received showing how long the MSTP loop took to pass the token to all nodes on the MSTP network Unit 1 ms No signal outp...

Page 266: ...7 16 U Monitors 266 YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation Startup...

Page 267: ...B01A HV600 AC Drive Narrow Bypass Installation Startup 267 8 Network Communications 8 1 Section Safety 268 8 2 Fieldbus Network Support 269 8 3 BACnet Communications 270 8 4 Other Embedded Communicati...

Page 268: ...ow Bypass Installation Startup 8 1 Section Safety DANGER Do not ignore the safety messages in this manual If you ignore the safety messages in this manual it will cause serious injury or death The man...

Page 269: ...l a separately sold communication option on the bypass to support other network communications Available Communication Options Refer to Table 8 1 for the fieldbus networks that are compatible with the...

Page 270: ...th a possible maximum of another 127 bypasses You can use parameters to set the MSTP MAC address MSTP baud rate and Device Object ID You can also use parameters to set Device object properties Max Mas...

Page 271: ...TB3 for serial communications Figure 8 2 Communications Cable Connection Terminal TB3 Note Isolate the communications wiring from the main circuit wiring and other high power wiring Use shielded wires...

Page 272: ...ine set DIP switch S1 to ON to enable the termination resistor Set DIP switch S1 to OFF on all other bypasses Figure 8 3 Termination Resistor DIP Switch S1 Wiring Diagram for More than One Bypass Figu...

Page 273: ...always be read Some PVs can also be written or commanded A commandable PV is almost the same as the writable PV but the value is actually written into a priority array The value that has the highest p...

Page 274: ...rity_Array Yes 1 Yes 1 Yes Yes Relinquish_Default Yes 1 Yes 1 Yes Yes Polarity Yes Yes Inactive_Text Yes Yes Yes Active_Text Yes Yes Yes COV_Increment 2 Yes Yes Yes Property_List Yes Yes Yes Yes Yes Y...

Page 275: ...ives rated higher than 11 kVA 0 65535 for drives rated 11 kVA or lower A R AI11 Contactor Voltage 8790h XXXXX 0 65535 V R Analog Output Objects Object ID Object Name Network Display Modbus Reg Precisi...

Page 276: ...O1 to BO3 or BV12 0009h 0 255 Bitmap C AV5 Drive Reference Select Command Reference Select Cmd bit 0 Reserved bit 1 PID Setpoint Input bit 2 Reserved bit 3 Reserved bit 4 PI2 Target Input bit 5 to B R...

Page 277: ...Loss bit E CE Modbus Communication Error bUS Option Communication Error bit F oPr Keypad Connection Fault 0021h 0 65535 Bitmap R AV8 Data Link Status bit 0 Writing Data bit 1 Reserved bit 2 Reserved...

Page 278: ...0h XXXX X 11 kVA XXX XX 11 kVA 0 6553 5 11 kVA 0 655 35 11 kVA A R AV32 120V to Kx Coils 8790h XXXXX 0 65535 V R AV33 Drive kWh consumed kWh consumed 005Ch 005Dh XXXXXXXXX 0 999999999 kWh R AV34 Not U...

Page 279: ...R BI16 BYP DI 7 STAT 8781h bit 6 ON OFF R BI17 BYP DI 8 STAT 8781h bit 7 ON OFF R BI18 BYP DO 1 STAT 8782h bit 0 ON OFF R BI19 BYP DO 2 STAT 8782h bit 1 ON OFF R BI20 BYP DO 3 STAT 8782h bit 2 ON OFF...

Page 280: ...t 7 ON OFF C BV9 Drive Multi Function Input 5 Command MF Input 5 Cmd 0001h Bit 8 ON OFF C BV10 Drive Multi Function Input 6 Command MF Input 6 Cmd 0001h Bit 9 ON OFF C BV11 Drive Multi Function Input...

Page 281: ...Detect 002Ch Bit 7 ON OFF R BV41 Base Block 002Ch Bit 8 ON OFF R BV42 Frequency Reference Mode Frequency Ref Mode 002Ch Bit 9 COM LOCAL R BV43 Run Command Mode 002Ch Bit A COM LOCAL R BV44 Over Torque...

Page 282: ...ass External Fault Command BYP Ext Fault CMD 8400h Bit E ON OFF C BV72 Bypass DI 01 Command BYP DI 01 Command 8402h Bit 0 ON OFF C BV73 Bypass DI 02 Command BYP DI 02 Command 8402h Bit 1 ON OFF C BV74...

Page 283: ...Status BYP Motor 2 Sel Stat 8785h Bit 7 ON OFF R BV96 Bypass Drive Fault Status BYP Drive Flt Status 8786h Bit 0 ON OFF R BV97 Bypass Safety Fault Status BYP Safety Flt Stat 8786h Bit 1 ON OFF R BV98...

Page 284: ...meter d2 01 Frequency Reference Upper Limit Parameter d2 01 is located at Modbus register 0289H which is decimal 649 Set AV29 to 649 Read AV30 to get the value Write Drive Parameters To write the driv...

Page 285: ...tly Use this procedure to do Self Diagnostics DANGER Electrical Shock Hazard Do not examine connect or disconnect wiring on an energized bypass Before servicing disconnect all power to the equipment a...

Page 286: ...Control Workstation B AACWS BACnet Access Control Workstation B ACWS BACnet Access Control Security Display B ACSD BACnet Building Controller B BC BACnet Advanced Application Controller B AAC BACnet...

Page 287: ...work Address Translation NAT Traversal BACnet IPv6 Annex U BACnet IPv6 Annex U BACnet Broadcast Management Device BBMD BACnet ZigBee Annex O Ethernet ISO 8802 3 Clause 7 LonTalk ISO IEC 14908 1 Clause...

Page 288: ...bes the functionality of the virtual BACnet devices That PICS shall describe a superset of the functionality of all types of virtual BACnet devices that can be presented by the gateway Network Securit...

Page 289: ...AIH6B01A HV600 AC Drive Narrow Bypass Installation Startup 289 8 4 Other Embedded Communication Protocols For detailed information about APOGEE FLN P1 Communications Metasys N2 Communications MEMOBUS...

Page 290: ...8 4 Other Embedded Communication Protocols 290 YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation Startup...

Page 291: ...lation Startup 291 9 Standards Compliance This chapter gives information about how to make the machines and devices that use this product comply with European standards and UL standards 9 1 Section Sa...

Page 292: ...e parts and repair the bypass If personnel are not approved it can cause serious injury or death Do not wear loose clothing or jewelry when you do work on the bypass Tighten loose clothing and remove...

Page 293: ...ou do not fix the problem before you operate the bypass or peripheral devices it can cause serious injury or death NOTICE Damage to Equipment When you touch the bypass drive and circuit boards make su...

Page 294: ...UL Recognized parts for all primary components that are built into electrical equipment that has UL approval This product has been tested in accordance with UL standard UL508A and has been verified to...

Page 295: ...Cat The customer must display the CE Mark on the final device containing this product Customers must verify that the final device complies with EU standards EU Declaration of Conformity Go to www yask...

Page 296: ...B 100 m 328 ft maximum C Motor D Metal conduit E Grounding wire Figure 9 3 Wiring the Drive and Motor Note Use a braided shield cable for the drive and motor wiring or put the wires through a metal co...

Page 297: ...hock Hazard Do not remove covers or touch circuit boards while the bypass is energized If you touch the internal components of an energized bypass it can cause serious injury or death WARNING Electric...

Page 298: ...the EMC filter but you do not ground the neutral point it can cause serious injury or death WARNING Electrical Shock Hazard Connect the ground cable correctly If you touch electrical equipment that is...

Page 299: ...on Bypass Model Drive Model Switch Location Diagram D002 D016 B001 B014 2011 2017 4005 4014 Figure 9 7 D024 D030 B021 B034 2024 2031 4021 4034 Figure 9 8 D046 D059 B040 B065 2046 2059 4040 4065 Figure...

Page 300: ...If you lose an EMC filter switch screw use Table 9 4 to find the correct replacement screw and install the new screws with the correct tightening torque NOTICE Only use the screws specified in this ma...

Page 301: ...YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation Startup 301 10 Disposal 10 1 Section Safety 302 10 2 Disposal Instructions 303 10 3 WEEE Directive 304...

Page 302: ...y or disassemble the keypad If the battery explodes it can cause a fire Do not disassemble batteries Do not expose batteries to heat or fire If the battery explodes it can cause a fire Crush Hazard We...

Page 303: ...European Waste 16 02 14 Note Remove the battery and microSD card from the keypad before you discard the drive You cannot recycle the battery Discard used batteries as specified by the battery manufac...

Page 304: ...WEEE Directive The wheelie bin symbol on this product its manual or its packaging identifies that you must recycle it at the end of its product life You must discard the product at an applicable coll...

Page 305: ...ations 270 Enter command 284 Self diagnosis 285 bAT Fault 106 Minor Fault 130 Battery Disposal 303 bb 131 bCE Fault 106 Minor Fault 131 Bu Fb 131 BuDif 131 BuFbl 131 bUS Fault 106 Minor Fault 131 bUSy...

Page 306: ...135 EP24v 135 Er 01 147 Er 02 148 Er 03 148 Er 04 148 Er 05 148 Er 08 148 Er 09 149 Er 12 149 Er 13 149 Er 18 149 Er 25 149 Err 113 Error Code List 93 100 F FAn1 113 Fault 92 106 Fault Code List 93 10...

Page 307: ...icroSD card Disposal 303 Insertion slot 73 Minor Fault 92 130 Minor Fault Code List 93 100 Modbus Self diagnosis 285 Molded case circuit breaker 66 Motor Wiring 41 Wiring distance 43 N Nameplate 17 18...

Page 308: ...resistance Auto Tuning Precautions 86 STo 141 SToF 141 STPo 127 Surge protective device Connection 68 T Temperature Environment 24 Terminal function selection Terminal A1 60 Terminal A2 60 Terminal A...

Page 309: ...YASKAWA TOEPYAIH6B01A HV600 AC Drive Narrow Bypass Installation Startup 309 Revision History Date of Publication Revision Number Section Revised Content May 2020 First Edition...

Page 310: ...TRICO DO BRASIL LTDA 777 Avenida Piraporinha Diadema S o Paulo 09950 000 Brasil Phone 55 11 3585 1100 http www yaskawa com br In the event that the end user of this product is to be the military and...

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