FUEL SYSTEM
BY Service Manual
6-19
Repair
12. Start engine and check for fuel leaks.
Replacing the Fuel Feed Pump
1. Disconnect the battery negative (-) cable.
2. Shut off fuel supply valve at fuel tank.
Figure 6-19
3. Disconnect electrical connector
(Figure 6-19, (1))
.
4. Remove supply line
(Figure 6-19, (2))
and
pressure line
(Figure 6-19, (3))
from fuel feed
pump. Install caps or plugs on all open fittings
to prevent contamination of the fuel system.
5. Remove four bolts and remove pump from
electrical bracket.
6. Transfer fuel pump mounts to new pump.
7. Install fuel feed pump.
8. Connect the supply and pressure lines.
9. Connect the electrical wiring connector.
10. Open fuel supply valve.
11. Bleed fuel system.
.
12. Start the engine and check for leaks.
13. Check and delete any trouble codes that are
registered in the ECU after the work has been
completed.
See Fault Codes on page 13-20.
A
WARNING
HIGH PRESSURE HAZARD!
• Avoid skin contact with high pressure
diesel fuel spray caused by a fuel
system leak such as a broken fuel
injection line. High pressure fuel can
penetrate your skin and result in
serious injury. If you are exposed to
high pressure fuel spray, obtain
prompt medical treatment.
• NEVER check for a fuel leak with your
hands. ALWAYS use a piece of wood
or cardboard. Have your authorized
Yanmar marine dealer or distributor
repair the damage.
• Failure to comply could result in death
or serious injury.
0000008enMarine
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3
6
8
6
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3
)
(2)
(1)
Summary of Contents for BY series
Page 1: ...BY series 4BY 6BY SERVICE MANUAL...
Page 2: ...BY Service Manual BY series SERVICE MANUAL 4BY 6BY P N 0BBY0 G00100 MARINE ENGINES...
Page 5: ...TABLE OF CONTENTS iv 4BY 6BY Service Manual This Page Intentionally Left Blank...
Page 7: ...INTRODUCTION 1 2 BY Service Manual This Page Intentionally Left Blank...
Page 21: ...SAFETY 2 14 BY Service Manual Safety Precautions This Page Intentionally Left Blank...
Page 131: ...FUEL SYSTEM 6 2 BY Service Manual This Page Intentionally Left Blank...
Page 159: ...FUEL SYSTEM 6 30 BY Service Manual Repair This Page Intentionally Left Blank...
Page 161: ...COOLING SYSTEM 7 2 BY Service Manual This Page Intentionally Left Blank...
Page 181: ...COOLING SYSTEM 7 22 BY Service Manual Repair This Page Intentionally Left Blank...
Page 183: ...LUBRICATION 8 2 BY Service Manual This Page Intentionally Left Blank...
Page 199: ...LUBRICATION 8 18 BY Service Manual Repair This Page Intentionally Left Blank...
Page 201: ...TURBOCHARGER 9 2 BY Service Manual This Page Intentionally Left Blank...
Page 211: ...TURBOCHARGER 9 12 BY Service Manual Repair This Page Intentionally Left Blank...
Page 213: ...STARTER MOTOR 10 2 BY Service Manual This Page Intentionally Left Blank...
Page 221: ...ALTERNATOR 11 2 BY Service Manual This Page Intentionally Left Blank...
Page 261: ...ELECTRICAL AND ECU 12 34 BY Service Manual Repair This Page Intentionally Left Blank...
Page 263: ...TROUBLESHOOTING 13 2 BY Service Manual This Page Intentionally Left Blank...