ENGINE
5-44
BY Service Manual
Flywheel and Flywheel Housing
Removal of Flywheel
1. Remove the flywheel housing and drive
coupling
See Remove and Install Flywheel
Figure 5-65
Note: Flywheel bolts are T-60 Torx head.
2. Remove bolts
(Figure 5-65, (1))
retaining the
flywheel.
3. Remove flywheel. Inspect guide bushing
(Figure 5-65, (3))
in crankshaft and remove if
damaged.
4. Remove torque plate
(Figure 5-65, (2))
.
5. Inspect the flywheel for damage. Install a new
flywheel if the ring gear teeth are chipped,
broken, or have become so worn that starter
motor pinion will not engage properly.
Replacement of Rear Crankshaft Seal
1. Drain engine oil.
2. Remove flywheel.
3. Remove oil sump.
Figure 5-66
4. Remove bolt
(Figure 5-66, (2))
and crankshaft
sensor
(Figure 5-66, (3))
.
Crankshaft Sensor on page 12-26.
5. Remove bolts
(Figure 5-66, (1))
and remove
rear crankshaft seal and housing as an
assembly.
Figure 5-67
Note: The rear crankshaft seal and housing are
available only as an assembly. The seal
has a protective bushing
(Figure 5-67, (1))
installed and is to be
used during installation. Use only the
supplied bushing as an installation tool.
Keep the bushing as a special tool for
use in future service.
6. Lubricate the crankshaft outside diameter. Push
the seal housing squarely onto the crankshaft
(Figure 5-67)
.
000
3
577
(1)
(2)
(
3
)
Summary of Contents for BY series
Page 1: ...BY series 4BY 6BY SERVICE MANUAL...
Page 2: ...BY Service Manual BY series SERVICE MANUAL 4BY 6BY P N 0BBY0 G00100 MARINE ENGINES...
Page 5: ...TABLE OF CONTENTS iv 4BY 6BY Service Manual This Page Intentionally Left Blank...
Page 7: ...INTRODUCTION 1 2 BY Service Manual This Page Intentionally Left Blank...
Page 21: ...SAFETY 2 14 BY Service Manual Safety Precautions This Page Intentionally Left Blank...
Page 131: ...FUEL SYSTEM 6 2 BY Service Manual This Page Intentionally Left Blank...
Page 159: ...FUEL SYSTEM 6 30 BY Service Manual Repair This Page Intentionally Left Blank...
Page 161: ...COOLING SYSTEM 7 2 BY Service Manual This Page Intentionally Left Blank...
Page 181: ...COOLING SYSTEM 7 22 BY Service Manual Repair This Page Intentionally Left Blank...
Page 183: ...LUBRICATION 8 2 BY Service Manual This Page Intentionally Left Blank...
Page 199: ...LUBRICATION 8 18 BY Service Manual Repair This Page Intentionally Left Blank...
Page 201: ...TURBOCHARGER 9 2 BY Service Manual This Page Intentionally Left Blank...
Page 211: ...TURBOCHARGER 9 12 BY Service Manual Repair This Page Intentionally Left Blank...
Page 213: ...STARTER MOTOR 10 2 BY Service Manual This Page Intentionally Left Blank...
Page 221: ...ALTERNATOR 11 2 BY Service Manual This Page Intentionally Left Blank...
Page 261: ...ELECTRICAL AND ECU 12 34 BY Service Manual Repair This Page Intentionally Left Blank...
Page 263: ...TROUBLESHOOTING 13 2 BY Service Manual This Page Intentionally Left Blank...