ENGINE
BY Service Manual
5-31
Cylinder Head
Determining Cylinder Head Gasket
Thickness
1. Thoroughly clean all old gasket material from
the cylinder head gasket surface of the cylinder
block.
2. Clean all carbon and deposits from measuring
locations of each piston.
Figure 5-33
3. Place a dial indicator with measuring fixture
OEM No. 00 2 530 on clean cylinder block
(Figure 5-33)
. Set dial to zero.
4. Rotate the crankshaft to bring piston to the top
of its stroke.
Figure 5-34
5. Slide fixture and indicator over cleaned area of
piston
(Figure 5-34, (1))
. Rotate the crankshaft
to determine the highest point of piston travel
and record the measurement. Repeat the
procedure in a second area
(Figure 5-34, (2))
.
6. Measure all pistons in the same manner.
Figure 5-35
7. Select the lesser measurement for all pistons
and use the following chart to choose the
correct gasket. Gasket thickness is identified by
the number of holes
(Figure 5-35, (arrow))
.
Cylinder Head Gasket Identification
000
3
76
8
(1)
(2)
Engine
Measured Distance
Gasket
4BY / 6BY
0.72 - 0.83 mm
(0.028 - 0.033 in.)
1-hole
0.83 - 0.93 mm
(0.033 - 0.037 in.)
2-hole
0.93 - 1.04 mm
(0.037 - 0.041 in.)
3-hole
1.04 - 1.24 mm
(0.041 - 0.049 in.)
0-hole
Summary of Contents for BY series
Page 1: ...BY series 4BY 6BY SERVICE MANUAL...
Page 2: ...BY Service Manual BY series SERVICE MANUAL 4BY 6BY P N 0BBY0 G00100 MARINE ENGINES...
Page 5: ...TABLE OF CONTENTS iv 4BY 6BY Service Manual This Page Intentionally Left Blank...
Page 7: ...INTRODUCTION 1 2 BY Service Manual This Page Intentionally Left Blank...
Page 21: ...SAFETY 2 14 BY Service Manual Safety Precautions This Page Intentionally Left Blank...
Page 131: ...FUEL SYSTEM 6 2 BY Service Manual This Page Intentionally Left Blank...
Page 159: ...FUEL SYSTEM 6 30 BY Service Manual Repair This Page Intentionally Left Blank...
Page 161: ...COOLING SYSTEM 7 2 BY Service Manual This Page Intentionally Left Blank...
Page 181: ...COOLING SYSTEM 7 22 BY Service Manual Repair This Page Intentionally Left Blank...
Page 183: ...LUBRICATION 8 2 BY Service Manual This Page Intentionally Left Blank...
Page 199: ...LUBRICATION 8 18 BY Service Manual Repair This Page Intentionally Left Blank...
Page 201: ...TURBOCHARGER 9 2 BY Service Manual This Page Intentionally Left Blank...
Page 211: ...TURBOCHARGER 9 12 BY Service Manual Repair This Page Intentionally Left Blank...
Page 213: ...STARTER MOTOR 10 2 BY Service Manual This Page Intentionally Left Blank...
Page 221: ...ALTERNATOR 11 2 BY Service Manual This Page Intentionally Left Blank...
Page 261: ...ELECTRICAL AND ECU 12 34 BY Service Manual Repair This Page Intentionally Left Blank...
Page 263: ...TROUBLESHOOTING 13 2 BY Service Manual This Page Intentionally Left Blank...