ENGINE
BY Service Manual
5-39
Pistons and Cylinders
IMPORTANT
Pistons and wrist pins are matched. NEVER
mix parts.
6. Insert the wrist pin and install the second
retaining ring.
Figure 5-53
Note: Install piston rings with markings facing
up
(Figure 5-53)
.
Figure 5-54
1 – Top Piston Ring
2 – Second Piston Ring
3 – Oil Ring
4 – Oil Ring Expander
7. Install the piston rings using a piston ring
installation tool. The oil ring
(Figure 5-54, (3))
has an expander spring underneath it
(Figure 5-54, (4))
. Install the expander end gap
and oil ring end gap 180° apart. Stagger all
exposed ring gaps 120° from each other with
none in line with the wrist pin.
Installation of Piston and Connecting
Rod
IMPORTANT
ALL parts that are being reused MUST be
installed in their original location and
orientation.
Figure 5-55
Figure 5-56
1. Bearing inserts for the connecting rod and rod
cap are different. Install bearing inserts having
an “S” and blue dye
in connecting
rod. Install bearing inserts having red dye
(Figure 5-55)
in rod cap.
000
383
0
(4)
(1)
(2)
(
3
)
Summary of Contents for BY series
Page 1: ...BY series 4BY 6BY SERVICE MANUAL...
Page 2: ...BY Service Manual BY series SERVICE MANUAL 4BY 6BY P N 0BBY0 G00100 MARINE ENGINES...
Page 5: ...TABLE OF CONTENTS iv 4BY 6BY Service Manual This Page Intentionally Left Blank...
Page 7: ...INTRODUCTION 1 2 BY Service Manual This Page Intentionally Left Blank...
Page 21: ...SAFETY 2 14 BY Service Manual Safety Precautions This Page Intentionally Left Blank...
Page 131: ...FUEL SYSTEM 6 2 BY Service Manual This Page Intentionally Left Blank...
Page 159: ...FUEL SYSTEM 6 30 BY Service Manual Repair This Page Intentionally Left Blank...
Page 161: ...COOLING SYSTEM 7 2 BY Service Manual This Page Intentionally Left Blank...
Page 181: ...COOLING SYSTEM 7 22 BY Service Manual Repair This Page Intentionally Left Blank...
Page 183: ...LUBRICATION 8 2 BY Service Manual This Page Intentionally Left Blank...
Page 199: ...LUBRICATION 8 18 BY Service Manual Repair This Page Intentionally Left Blank...
Page 201: ...TURBOCHARGER 9 2 BY Service Manual This Page Intentionally Left Blank...
Page 211: ...TURBOCHARGER 9 12 BY Service Manual Repair This Page Intentionally Left Blank...
Page 213: ...STARTER MOTOR 10 2 BY Service Manual This Page Intentionally Left Blank...
Page 221: ...ALTERNATOR 11 2 BY Service Manual This Page Intentionally Left Blank...
Page 261: ...ELECTRICAL AND ECU 12 34 BY Service Manual Repair This Page Intentionally Left Blank...
Page 263: ...TROUBLESHOOTING 13 2 BY Service Manual This Page Intentionally Left Blank...