5-120
E
CRANKSHAFT AND CONNECTING RODS
ENG
NOTE:
40 Nm (4.0 m
kg)
CAUTION:
2. Lubricate:
crankshaft pins
big end bearings
connecting rod inner surface
(with the recommended lubricant)
Recommended lubricant
Engine oil
3. Install:
big end bearings
connecting rods
connecting rod caps
(onto the crankshaft pins)
Align the projections
a
on the big end bear-
ings with the notches
b
in the connecting rods
and connecting rod caps.
Be sure to reinstall each big end bearing in its
original place.
Make sure the projection
c
on the connecting
rods face towards the left side of the crank-
shaft.
Make sure the characters
d
on both the con-
necting rod and connecting rod cap are
aligned.
4. Tighten:
connecting rod bolt
1
When tightening the connecting rod bolts,
be sure to use an F-type torque wrench.
Without pausing, tighten the connecting
rod bolts to the specified torque. Apply
continuous torque between 3.3 and
4.0 m
kg. Once you reach 3.3 m
kg, DO
NOT STOP TIGHTENING until the specified
torque is reached. If the tightening is inter-
rupted between 3.3 and 4.0 m
kg, loosen
the connecting rod bolts to less than
3.3 m
kg and start again.
Summary of Contents for XV1600A1999
Page 1: ......
Page 2: ......
Page 8: ......
Page 10: ...E GEN INFO ...
Page 22: ...GEN INFO ...
Page 24: ...E SPEC ...
Page 51: ...2 27 ENGINE OIL FLOW DIAGRAMS SPEC 1 Valve lifter 2 Push rod 3 Rocker arm shaft 4 Crankshaft ...
Page 55: ...2 31 TRANSFER GEAR OIL FLOW DIAGRAMS SPEC 1 Transfer gear oil pump 2 Middle driven shaft ...
Page 64: ...SPEC ...
Page 128: ...CHK ADJ ...
Page 224: ...E CHAS ...
Page 225: ...E ENG CONTENTS ENGINE ENGINE 5 1 INSTALLING THE ENGINE 5 8 ...
Page 356: ...E ENG ...
Page 358: ...E CARB CHECKING THE AIR INDUCTION SYSTEM 6 26 INSTALLING THE AIR INDUCTION SYSTEM 6 26 ...
Page 387: ...6 29 E AIR INDUCTION SYSTEM CARB 13 Install fuel tank Refer to FUEL TANK in chapter 3 ...
Page 388: ...E CARB ...
Page 426: ...7 36 E SIGNALING SYSTEM ELEC EB806000 SIGNALING SYSTEM CIRCUIT DIAGRAM ...
Page 458: ...TRBL SHTG ...
Page 459: ...XV1600A WIRING DIAGRAM for EUR ...
Page 460: ...XV1600AL WIRING DIAGRAM for AUS ...