A. Removal and disassembly
NOTE:
For fork oil replacement only, refer to PAGE
(12)
1.
2.
3.
4.
Disconnect speedometer cable. Disconnect
brake calipers and remove front wheel.
Place wooden wedge or other object into
caliper assemblies to keep brake pads
apart. Remove front fender.
Loosen pinch bolts on steering stem and
crown and remove fork.
Remove fork tube caps, spring stopper
seats, and oil drain screws. Drain fork oil.
Remove Allen bolt from bottom of fork
assembly. Pull inner tube out of outer
tube.
5. To remove fork seal, pull off dust cover.
Remove spring clip over oil seal. Pry out
oil seal, being careful to not damage the
fork tube.
B. inspection
1.
2.
3.
4.
5.
1.
Examine fork inner tube for scratches and
straightness. If the tube is scratched severe-
ly or bent, it should be replaced.
If the lips of the oil seal are worn, or the
oil seal is leaking, replace it.
Check the outer tube for dents. If any
dent causes the inner tube to “hang up”
during operation, the outer tube should
be replaced.
Check the free length of the springs.
Spring free length:
482 mm (18.98 in)
Check the O-ring on the top spring seat. If
damaged, replace O-ring.
O-ring
C. Assembly
1.
2.
3.
Make sure all components are clean before
assembly.
Apply oil to the fork seal and install the
seal spacer and seal by pressing in with a
large socket. Install retaining clip.
Install inner tube into outer tube. Install
dust cover. Install and tighten Allen bolt
and washer. Assembly procedure is the
reverse of the disassembly procedure.
NOTE:
When installing fork springs, the greater
pitch should be at the bottom.
Summary of Contents for XS650SE
Page 1: ......
Page 4: ...CHAPTER 1 GENERAL INFORMATION l l MACHINE IDENTIFICATION a 1 l 2 SPECIAL TOOLS...
Page 39: ......
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Page 76: ......
Page 77: ......
Page 78: ......
Page 79: ...XS650E Supplementary FOR XS650E MODELS AFTER ENGINE SERIAL NO 2FO 006501...
Page 84: ..._ _ _I __ l i _ _ I l R...
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Page 116: ...MAINTENANCE AND LUBRICATION CHART PERIODIC MAINTENANCE EMISSION CONTROL SYSTEM 3...
Page 117: ...t c c...
Page 140: ......
Page 141: ...Supplementary...
Page 149: ...2 Troubleshooting inspection...
Page 150: ...LOW BEAM DOES NOT LlGHT WHEN HIGH BEAM IS DEFECTIVE...
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Page 164: ......
Page 165: ...Supplementary FOR XS650SE MODELS AFTER ENGINE SERIAL NUMBER 2FO 114241...
Page 174: ...R W wire to 118...
Page 175: ...119...
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Page 200: ...1...
Page 202: ...Torque Specifications A Nut...
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