PERIODIC MAINTENANCE
3-1
EAS20450
PERIODIC MAINTENANCE
EAS20460
INTRODUCTION
This chapter includes all information necessary to perform recommended checks and adjustments. If
followed, these preventive maintenance procedures will ensure more reliable vehicle operation, a long-
er service life and reduce the need for costly overhaul work. This information applies to vehicles already
in service as well as to new vehicles that are being prepared for sale. All service technicians should be
familiar with this entire chapter.
EAS17707
GENERAL MAINTENANCE AND LUBRICATION CHART
NOTE:
●
The annual checks must be performed every year, except if a kilometer-based maintenance is
performed instead.
●
From 50000 km, repeat the maintenance intervals starting from 10000 km.
●
Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools,
data and technical skills.
NO.
ITEM
CHECK OR MAINTENANCE JOB
ODOMETER READING (
×
1000 km)
ANNUA
L
CHECK
1
10
20
30
40
1
*
Fuel line
●
Check fuel hoses for cracks or
damage.
√
√
√
√
√
2
Spark plugs
●
Check condition.
●
Clean and regap.
√
√
●
Replace.
√
√
3
*
Valves
●
Check valve clearance.
●
Adjust.
Every 20000 km
4
Air filter element
●
Replace.
√
5
*
Clutch
●
Check operation, fluid level and
vehicle for fluid leakage.
√
√
√
√
√
6
*
Front brake
●
Check operation, fluid level and
vehicle for fluid leakage.
√
√
√
√
√
√
●
Replace brake pads.
Whenever worn to the limit
7
*
Rear brake
●
Check operation, fluid level and
vehicle for fluid leakage.
√
√
√
√
√
√
●
Replace brake pads.
Whenever worn to the limit
8
*
Brake hoses
●
Check for cracks or damage.
√
√
√
√
√
●
Replace.
Every 4 years
9
*
Wheels
●
Check runout and for damage.
√
√
√
√
10 *
Tires
●
Check tread depth and for
damage.
●
Replace if necessary.
●
Check air pressure.
●
Correct if necessary.
√
√
√
√
√
11 *
Wheel bearings
●
Check bearing for looseness or
damage.
√
√
√
√
12 *
Swingarm
●
Check operation and for exces-
sive play.
√
√
√
√
●
Lubricate with lith-
ium-soap-based grease.
Every 50000 km
Summary of Contents for XJR1300 2007
Page 1: ...SERVICE MANUAL XJR1300 W 5WM 28197 E0 2007 ...
Page 2: ......
Page 8: ......
Page 47: ...LUBRICATION POINTS AND LUBRICANT TYPES 2 24 ...
Page 48: ...LUBRICATION DIAGRAMS 2 25 EAS28860 LUBRICATION DIAGRAMS ...
Page 50: ...LUBRICATION DIAGRAMS 2 27 ...
Page 51: ...LUBRICATION DIAGRAMS 2 28 1 Drive axle 2 Push rod 3 Main axle 4 Camshaft 5 Crankshaft ...
Page 52: ...LUBRICATION DIAGRAMS 2 29 ...
Page 53: ...LUBRICATION DIAGRAMS 2 30 1 Nozzle 2 Bypass valve 3 Oil filter element 4 Relief valve ...
Page 54: ...CABLE ROUTING 2 31 EAS20430 CABLE ROUTING ...
Page 56: ...CABLE ROUTING 2 33 ...
Page 58: ...CABLE ROUTING 2 35 ...
Page 60: ...CABLE ROUTING 2 37 ...
Page 62: ...CABLE ROUTING 2 39 ...
Page 64: ...CABLE ROUTING 2 41 ...
Page 66: ...CABLE ROUTING 2 43 ...
Page 68: ...CABLE ROUTING 2 45 ...
Page 70: ...CABLE ROUTING 2 47 ...
Page 205: ...GENERATOR 5 32 b Measure the stator coil resistances 1 2 ...
Page 240: ...STARTER CLUTCH 5 67 1 3 2 New ...
Page 260: ...FUEL TANK 6 3 fuel hose end in the direction of the arrow 1 ...
Page 269: ...THROTTLE BODIES 6 12 ...
Page 270: ...AIR INDUCTION SYSTEM 6 13 EAS27040 AIR INDUCTION SYSTEM 1 2 3 4 4 5 4 4 3 2 1 1 2 4 3 ...
Page 274: ...AIR INDUCTION SYSTEM 6 17 ...
Page 277: ......
Page 278: ...IGNITION SYSTEM 7 1 EAS27090 IGNITION SYSTEM EAS27110 CIRCUIT DIAGRAM ...
Page 282: ...ELECTRIC STARTING SYSTEM 7 5 EAS27160 ELECTRIC STARTING SYSTEM EAS27170 CIRCUIT DIAGRAM ...
Page 288: ...CHARGING SYSTEM 7 11 EAS27200 CHARGING SYSTEM EAS27210 CIRCUIT DIAGRAM ...
Page 289: ...CHARGING SYSTEM 7 12 1 Generator 2 Main switch 4 Main fuse 7 Battery ...
Page 291: ...CHARGING SYSTEM 7 14 ...
Page 292: ...LIGHTING SYSTEM 7 15 EAS27240 LIGHTING SYSTEM EAS27250 CIRCUIT DIAGRAM ...
Page 295: ...LIGHTING SYSTEM 7 18 ...
Page 296: ...SIGNALING SYSTEM 7 19 EAS27270 SIGNALING SYSTEM EAS27280 CIRCUIT DIAGRAM ...
Page 302: ...FUEL INJECTION SYSTEM 7 25 EAS27330 FUEL INJECTION SYSTEM EAS27340 CIRCUIT DIAGRAM ...
Page 342: ...FUEL PUMP SYSTEM 7 65 EAS27580 FUEL PUMP SYSTEM EAS27590 CIRCUIT DIAGRAM ...
Page 345: ...FUEL PUMP SYSTEM 7 68 ...
Page 346: ...IMMOBILIZER SYSTEM 7 69 EAS27640 IMMOBILIZER SYSTEM EAS27650 CIRCUIT DIAGRAM ...
Page 355: ...IMMOBILIZER SYSTEM 7 78 ...
Page 361: ...ELECTRICAL COMPONENTS 7 84 a b Br R Br R ...
Page 382: ......
Page 383: ......
Page 384: ...YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA SHIZUOKA JAPAN ...