PERIODIC MAINTENANCE
3-2
13
Drive chain
●
Check chain slack, alignment
and condition.
●
Adjust and lubricate chain with
a special O-ring chain lubri-
cant thoroughly.
Every 1000 km and after washing the vehicle or riding in the rain
14 *
Steering bearings
●
Check bearing play and steer-
ing for roughness.
√
√
√
√
√
●
Lubricate with lith-
ium-soap-based grease.
Every 20000 km
15 *
Chassis fasteners
●
Make sure that all nuts, bolts
and screws are properly tight-
ened.
√
√
√
√
√
16
Brake and clutch
lever pivot shafts
●
Lubricate with lith-
ium-soap-based grease.
√
√
√
√
√
17
Brake and shift
pedal pivot shafts
●
Lubricate with lith-
ium-soap-based grease.
√
√
√
√
√
18
Sidestand, center-
stand
●
Check operation.
●
Lubricate.
√
√
√
√
√
19 *
Sidestand switch
●
Check operation.
√
√
√
√
√
√
20 *
Front fork
●
Check operation and for oil
leakage.
√
√
√
√
21 *
Shock absorber
assemblies
●
Check operation and shock
absorbers for oil leakage.
√
√
√
√
22 *
Fuel injection sys-
tem
●
Adjust synchronization.
√
√
√
√
√
23
Engine oil
●
Change.
●
Check oil level and vehicle for
oil leakage.
√
√
√
√
√
√
24
Engine oil filter ele-
ment
●
Replace.
√
√
√
25 *
Front and rear brake
switches
●
Check operation.
√
√
√
√
√
√
26
Moving parts and
cables
●
Lubricate.
√
√
√
√
√
27 *
Throttle grip hous-
ing and cable
●
Check operation and free play.
●
Adjust the throttle cable free
play if necessary.
●
Lubricate the throttle grip hous-
ing and cable.
√
√
√
√
√
28 *
Air induction sys-
tem
●
Check the air cut-off valve,
reed valve, and hose for dam-
age.
●
Replace any damaged parts if
necessary.
√
√
√
√
√
29 *
Muffler and exhaust
pipe
●
Check the screw clamp for
looseness.
√
√
√
√
√
30 *
Lights, signals and
switches
●
Check operation.
●
Adjust headlight beam.
√
√
√
√
√
√
NO.
ITEM
CHECK OR MAINTENANCE JOB
ODOMETER READING (
×
1000 km)
ANNUA
L
CHECK
1
10
20
30
40
Summary of Contents for XJR1300 2007
Page 1: ...SERVICE MANUAL XJR1300 W 5WM 28197 E0 2007 ...
Page 2: ......
Page 8: ......
Page 47: ...LUBRICATION POINTS AND LUBRICANT TYPES 2 24 ...
Page 48: ...LUBRICATION DIAGRAMS 2 25 EAS28860 LUBRICATION DIAGRAMS ...
Page 50: ...LUBRICATION DIAGRAMS 2 27 ...
Page 51: ...LUBRICATION DIAGRAMS 2 28 1 Drive axle 2 Push rod 3 Main axle 4 Camshaft 5 Crankshaft ...
Page 52: ...LUBRICATION DIAGRAMS 2 29 ...
Page 53: ...LUBRICATION DIAGRAMS 2 30 1 Nozzle 2 Bypass valve 3 Oil filter element 4 Relief valve ...
Page 54: ...CABLE ROUTING 2 31 EAS20430 CABLE ROUTING ...
Page 56: ...CABLE ROUTING 2 33 ...
Page 58: ...CABLE ROUTING 2 35 ...
Page 60: ...CABLE ROUTING 2 37 ...
Page 62: ...CABLE ROUTING 2 39 ...
Page 64: ...CABLE ROUTING 2 41 ...
Page 66: ...CABLE ROUTING 2 43 ...
Page 68: ...CABLE ROUTING 2 45 ...
Page 70: ...CABLE ROUTING 2 47 ...
Page 205: ...GENERATOR 5 32 b Measure the stator coil resistances 1 2 ...
Page 240: ...STARTER CLUTCH 5 67 1 3 2 New ...
Page 260: ...FUEL TANK 6 3 fuel hose end in the direction of the arrow 1 ...
Page 269: ...THROTTLE BODIES 6 12 ...
Page 270: ...AIR INDUCTION SYSTEM 6 13 EAS27040 AIR INDUCTION SYSTEM 1 2 3 4 4 5 4 4 3 2 1 1 2 4 3 ...
Page 274: ...AIR INDUCTION SYSTEM 6 17 ...
Page 277: ......
Page 278: ...IGNITION SYSTEM 7 1 EAS27090 IGNITION SYSTEM EAS27110 CIRCUIT DIAGRAM ...
Page 282: ...ELECTRIC STARTING SYSTEM 7 5 EAS27160 ELECTRIC STARTING SYSTEM EAS27170 CIRCUIT DIAGRAM ...
Page 288: ...CHARGING SYSTEM 7 11 EAS27200 CHARGING SYSTEM EAS27210 CIRCUIT DIAGRAM ...
Page 289: ...CHARGING SYSTEM 7 12 1 Generator 2 Main switch 4 Main fuse 7 Battery ...
Page 291: ...CHARGING SYSTEM 7 14 ...
Page 292: ...LIGHTING SYSTEM 7 15 EAS27240 LIGHTING SYSTEM EAS27250 CIRCUIT DIAGRAM ...
Page 295: ...LIGHTING SYSTEM 7 18 ...
Page 296: ...SIGNALING SYSTEM 7 19 EAS27270 SIGNALING SYSTEM EAS27280 CIRCUIT DIAGRAM ...
Page 302: ...FUEL INJECTION SYSTEM 7 25 EAS27330 FUEL INJECTION SYSTEM EAS27340 CIRCUIT DIAGRAM ...
Page 342: ...FUEL PUMP SYSTEM 7 65 EAS27580 FUEL PUMP SYSTEM EAS27590 CIRCUIT DIAGRAM ...
Page 345: ...FUEL PUMP SYSTEM 7 68 ...
Page 346: ...IMMOBILIZER SYSTEM 7 69 EAS27640 IMMOBILIZER SYSTEM EAS27650 CIRCUIT DIAGRAM ...
Page 355: ...IMMOBILIZER SYSTEM 7 78 ...
Page 361: ...ELECTRICAL COMPONENTS 7 84 a b Br R Br R ...
Page 382: ......
Page 383: ......
Page 384: ...YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA SHIZUOKA JAPAN ...