ENGINE SPECIFICATIONS
2-4
Tensioning system
Automatic
Rocker arm/rocker arm shaft
Rocker arm inside diameter
9.985–10.000 mm (0.3931–0.3937 in)
Limit
10.015 mm (0.3943 in)
Rocker arm shaft outside diameter
9.966–9.976 mm (0.3924–0.3928 in)
Limit
9.941 mm (0.3914 in)
Rocker-arm-to-rocker-arm-shaft clearance
0.009–0.034 mm (0.0004–0.0013 in)
Limit
0.074 mm (0.0029 in)
Valve, valve seat, valve guide
Valve clearance (cold)
Intake
0.10–0.14 mm (0.0039–0.0055 in)
Exhaust
0.20–0.24 mm (0.0079–0.0094 in)
Valve dimensions
Valve head diameter A (intake)
19.40–19.60 mm (0.7638–0.7717 in)
Valve head diameter A (exhaust)
16.90–17.10 mm (0.6654–0.6732 in)
Valve face width B (intake)
1.538–2.138 mm (0.0606–0.0842 in)
Valve face width B (exhaust)
1.538–2.138 mm (0.0606–0.0842 in)
Valve seat width C (intake)
0.90–1.10 mm (0.0354–0.0433 in)
Limit
1.6 mm (0.06 in)
Valve seat width C (exhaust)
0.90–1.10 mm (0.0354–0.0433 in)
Limit
1.6 mm (0.06 in)
Valve margin thickness D (intake)
0.50–0.90 mm (0.0197–0.0354 in)
Valve margin thickness D (exhaust)
0.50–0.90 mm (0.0197–0.0354 in)
Valve stem diameter (intake)
4.475–4.490 mm (0.1762–0.1768 in)
Limit
4.445 mm (0.1750 in)
Valve stem diameter (exhaust)
4.460–4.475 mm (0.1756–0.1762 in)
Limit
4.430 mm (0.1744 in)
Valve guide inside diameter (intake)
4.500–4.512 mm (0.1772–0.1776 in)
Limit
4.550 mm (0.1791 in)
Valve guide inside diameter (exhaust)
4.500–4.512 mm (0.1772–0.1776 in)
Limit
4.550 mm (0.1791 in)
Valve-stem-to-valve-guide clearance (intake)
0.010–0.037 mm (0.0004–0.0015 in)
Limit
0.080 mm (0.0032 in)
A
B
C
D
Summary of Contents for WR125R 2009
Page 1: ...2009 SERVICE MANUAL WR125R WR125X 22B F8197 E0 ...
Page 6: ......
Page 8: ......
Page 24: ...SPECIAL TOOLS 1 15 ...
Page 51: ...LUBRICATION POINTS AND LUBRICANT TYPES 2 26 ...
Page 54: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 29 EAS20410 LUBRICATION DIAGRAMS A 1 4 5 6 7 2 3 ...
Page 56: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 31 1 3 2 4 ...
Page 57: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 32 1 Camshaft 2 Crankshaft 3 Main axle 4 Drive axle ...
Page 58: ...COOLING SYSTEM DIAGRAMS 2 33 EAS20420 COOLING SYSTEM DIAGRAMS 9 1 2 6 7 8 3 5 4 ...
Page 66: ...CABLE ROUTING 2 41 A A B B C C A A B B A B C E D 1 2 3 4 5 6 7 8 9 12 10 11 14 13 ...
Page 68: ...CABLE ROUTING 2 43 B B C C A A A B B C C A A B C C 1 2 3 4 3 4 5 6 7 8 9 10 11 ...
Page 78: ...CABLE ROUTING 2 53 ...
Page 81: ......
Page 109: ...ELECTRICAL SYSTEM 3 28 1 a b ...
Page 110: ...ELECTRICAL SYSTEM 3 29 ...
Page 113: ......
Page 142: ...FRONT BRAKE 4 29 Refer to BLEEDING THE HYDRAULIC BRAKE SYSTEM on page 3 19 ...
Page 184: ...CHAIN DRIVE 4 71 ...
Page 248: ...CRANKCASE 5 61 A Left crankcase B Right crankcase A 1 7 11 12 3 14 2 13 4 5 6 8 9 10 16 15 B ...
Page 258: ...TRANSMISSION 5 71 ...
Page 277: ...THROTTLE BODY 7 8 ...
Page 278: ...AIR INDUCTION SYSTEM 7 9 EAS27040 AIR INDUCTION SYSTEM 2 1 3 ...
Page 282: ...AIR INDUCTION SYSTEM 7 13 ...
Page 285: ......
Page 295: ...ELECTRIC STARTING SYSTEM 8 10 ...
Page 297: ...CHARGING SYSTEM 8 12 2 AC magneto 4 Rectifier regulator 5 Main fuse 6 Battery ...
Page 299: ...CHARGING SYSTEM 8 14 ...
Page 313: ...COOLING SYSTEM 8 28 ...
Page 343: ...FUEL PUMP SYSTEM 8 58 ...
Page 369: ......
Page 370: ......