TIGHTENING TORQUES
2-16
EAS20340
ENGINE TIGHTENING TORQUES
Item
Thread
size
Q’ty
Tightening torque
Remarks
Cylinder head bolt
M8
4
22 Nm (2.2 m·kgf, 16 ft·lbf)
Cylinder head bolt
M6
2
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Spark plug
M10
1
13 Nm (1.3 m·kgf, 9.4 ft·lbf)
Cylinder head cover bolt
M6
5
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Oil check bolt
M6
1
7 Nm (0.7 m·kgf, 5.1 ft·lbf)
Exhaust pipe stud bolt
M8
2
15 Nm (1.5 m·kgf, 11 ft·lbf)
Coolant drain bolt
M6
1
7 Nm (0.7 m·kgf, 5.1 ft·lbf)
Balancer driven gear nut
M10
1
50 Nm (5.0 m·kgf, 36 ft·lbf)
Valve adjusting screw locknut
M5
4
7 Nm (0.7 m·kgf, 5.1 ft·lbf)
Camshaft sprocket bolt
M8
1
30 Nm (3.0 m·kgf, 22 ft·lbf)
Camshaft retainer bolt
M6
2
7 Nm (0.7 m·kgf, 5.1 ft·lbf)
Timing chain guide (intake side)
bolt
M6
1
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Timing chain tensioner bolt
M6
2
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Yamaha
bond
No.1215
(Three
Bond
No.1215
®)
Radiator bolt
M6
3
7 Nm (0.7 m·kgf, 5.1 ft·lbf)
Radiator cap lock bolt
M3
1
1 Nm (0.1 m·kgf, 0.7 ft·lbf)
Radiator fan bolt
M6
2
8 Nm (0.8 m·kgf, 5.8 ft·lbf)
Radiator bracket bolt
M8
2
16 Nm (1.6 m·kgf, 11 ft·lbf)
Coolant reservoir bolt
M6
2
7 Nm (0.7 m·kgf, 5.1 ft·lbf)
Clutch cable guide bolt
M6
1
7 Nm (0.7 m·kgf, 5.1 ft·lbf)
Water pump assembly bolt
M6
3
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Water pump housing cover bolt
M6
4
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Impeller shaft retainer bolt
M6
2
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Thermostat cover bolt
M6
2
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Oil pump assembly screw
M5
2
4 Nm (0.4 m·kgf, 2.9 ft·lbf)
Engine oil drain plug
M35
1
32 Nm (3.2 m·kgf, 23 ft·lbf)
Oil filter element cover bolt
M6
3
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Oil baffle plate bolt
M6
2
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Intake manifold bolt
M6
2
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Fuel injector bolt
M6
1
12 Nm (1.2 m·kgf, 8.7 ft·lbf)
Throttle cable locknut
M6
1
7 Nm (0.7 m·kgf, 5.1 ft·lbf)
Throttle body joint clamp screw
M4
2
2 Nm (0.2 m·kgf, 1.4 ft·lbf)
Air filter case joint clamp screw
M4
1
1 Nm (0.1 m·kgf, 0.7 ft·lbf)
E
E
LT
LT
LT
Summary of Contents for WR125R 2009
Page 1: ...2009 SERVICE MANUAL WR125R WR125X 22B F8197 E0 ...
Page 6: ......
Page 8: ......
Page 24: ...SPECIAL TOOLS 1 15 ...
Page 51: ...LUBRICATION POINTS AND LUBRICANT TYPES 2 26 ...
Page 54: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 29 EAS20410 LUBRICATION DIAGRAMS A 1 4 5 6 7 2 3 ...
Page 56: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 31 1 3 2 4 ...
Page 57: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 32 1 Camshaft 2 Crankshaft 3 Main axle 4 Drive axle ...
Page 58: ...COOLING SYSTEM DIAGRAMS 2 33 EAS20420 COOLING SYSTEM DIAGRAMS 9 1 2 6 7 8 3 5 4 ...
Page 66: ...CABLE ROUTING 2 41 A A B B C C A A B B A B C E D 1 2 3 4 5 6 7 8 9 12 10 11 14 13 ...
Page 68: ...CABLE ROUTING 2 43 B B C C A A A B B C C A A B C C 1 2 3 4 3 4 5 6 7 8 9 10 11 ...
Page 78: ...CABLE ROUTING 2 53 ...
Page 81: ......
Page 109: ...ELECTRICAL SYSTEM 3 28 1 a b ...
Page 110: ...ELECTRICAL SYSTEM 3 29 ...
Page 113: ......
Page 142: ...FRONT BRAKE 4 29 Refer to BLEEDING THE HYDRAULIC BRAKE SYSTEM on page 3 19 ...
Page 184: ...CHAIN DRIVE 4 71 ...
Page 248: ...CRANKCASE 5 61 A Left crankcase B Right crankcase A 1 7 11 12 3 14 2 13 4 5 6 8 9 10 16 15 B ...
Page 258: ...TRANSMISSION 5 71 ...
Page 277: ...THROTTLE BODY 7 8 ...
Page 278: ...AIR INDUCTION SYSTEM 7 9 EAS27040 AIR INDUCTION SYSTEM 2 1 3 ...
Page 282: ...AIR INDUCTION SYSTEM 7 13 ...
Page 285: ......
Page 295: ...ELECTRIC STARTING SYSTEM 8 10 ...
Page 297: ...CHARGING SYSTEM 8 12 2 AC magneto 4 Rectifier regulator 5 Main fuse 6 Battery ...
Page 299: ...CHARGING SYSTEM 8 14 ...
Page 313: ...COOLING SYSTEM 8 28 ...
Page 343: ...FUEL PUMP SYSTEM 8 58 ...
Page 369: ......
Page 370: ......