CYLINDER HEAD
5-7
EAS24100
CYLINDER HEAD
Removing the cylinder head
Order
Job/Parts to remove
Q’ty
Remarks
Seat/Fuel tank cover assembly/Air filter case
Refer to “GENERAL CHASSIS” on page
4-1.
Coolant
Drain.
Refer to “CHANGING THE COOLANT” on
page 3-15.
Muffler/Exhaust pipe
Refer to “ENGINE REMOVAL” on page 5-1.
Clutch cable
Disconnect.
Refer to “CLUTCH” on page 5-38.
Fuel tank
Refer to “FUEL TANK” on page 7-1.
Throttle body/Intake manifold
Refer to “THROTTLE BODY” on page 7-5.
Radiator
Refer to “RADIATOR” on page 6-1.
Thermostat/Coolant temperature sensor
Refer to “THERMOSTAT” on page 6-4.
Water pump
Refer to “WATER PUMP” on page 6-6.
1
Spark plug cap
1
Disconnect.
2
Spark plug
1
3
Crankshaft end accessing screw
1
4
Timing mark accessing screw
1
New
New
New
New
New
New
E
E
(4)
12
11
14
15
16
15
13
6
7
1
2
(4)
(4)
10
9
8
5
4
3
5
E
LS
M
LS
10 Nm (1.0 m
•
kgf, 7.2 ft
•
Ibf)
T.R.
10 Nm (1.0 m
•
kgf, 7.2 ft
•
Ibf)
T.R.
10 Nm (1.0 m
•
kgf, 7.2 ft
•
Ibf)
T.R.
10 Nm (1.0 m
•
kgf, 7.2 ft
•
Ibf)
T.R.
7 Nm (0.7 m
•
kgf, 5.1 ft
•
Ibf)
T.R.
13 Nm (1.3 m
•
kgf, 9.4 ft
•
Ibf)
T.R.
22 Nm (2.2 m
•
kgf, 16 ft
•
Ibf)
T.R.
30 Nm (3.0 m
•
kgf, 22 ft
•
Ibf)
T.R.
*
67 Nm (6.7 m
•
kgf, 48 ft
•
Ibf)
T.R.
Summary of Contents for WR125R 2009
Page 1: ...2009 SERVICE MANUAL WR125R WR125X 22B F8197 E0 ...
Page 6: ......
Page 8: ......
Page 24: ...SPECIAL TOOLS 1 15 ...
Page 51: ...LUBRICATION POINTS AND LUBRICANT TYPES 2 26 ...
Page 54: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 29 EAS20410 LUBRICATION DIAGRAMS A 1 4 5 6 7 2 3 ...
Page 56: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 31 1 3 2 4 ...
Page 57: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 32 1 Camshaft 2 Crankshaft 3 Main axle 4 Drive axle ...
Page 58: ...COOLING SYSTEM DIAGRAMS 2 33 EAS20420 COOLING SYSTEM DIAGRAMS 9 1 2 6 7 8 3 5 4 ...
Page 66: ...CABLE ROUTING 2 41 A A B B C C A A B B A B C E D 1 2 3 4 5 6 7 8 9 12 10 11 14 13 ...
Page 68: ...CABLE ROUTING 2 43 B B C C A A A B B C C A A B C C 1 2 3 4 3 4 5 6 7 8 9 10 11 ...
Page 78: ...CABLE ROUTING 2 53 ...
Page 81: ......
Page 109: ...ELECTRICAL SYSTEM 3 28 1 a b ...
Page 110: ...ELECTRICAL SYSTEM 3 29 ...
Page 113: ......
Page 142: ...FRONT BRAKE 4 29 Refer to BLEEDING THE HYDRAULIC BRAKE SYSTEM on page 3 19 ...
Page 184: ...CHAIN DRIVE 4 71 ...
Page 248: ...CRANKCASE 5 61 A Left crankcase B Right crankcase A 1 7 11 12 3 14 2 13 4 5 6 8 9 10 16 15 B ...
Page 258: ...TRANSMISSION 5 71 ...
Page 277: ...THROTTLE BODY 7 8 ...
Page 278: ...AIR INDUCTION SYSTEM 7 9 EAS27040 AIR INDUCTION SYSTEM 2 1 3 ...
Page 282: ...AIR INDUCTION SYSTEM 7 13 ...
Page 285: ......
Page 295: ...ELECTRIC STARTING SYSTEM 8 10 ...
Page 297: ...CHARGING SYSTEM 8 12 2 AC magneto 4 Rectifier regulator 5 Main fuse 6 Battery ...
Page 299: ...CHARGING SYSTEM 8 14 ...
Page 313: ...COOLING SYSTEM 8 28 ...
Page 343: ...FUEL PUMP SYSTEM 8 58 ...
Page 369: ......
Page 370: ......