ENGINE SPECIFICATIONS
2-6
Height H
5.0 mm (0.20 in)
Offset
0.50 mm (0.0197 in)
Offset direction
Intake side
Piston pin bore inside diameter
14.002–14.013 mm (0.5513–0.5517 in)
Limit
14.043 mm (0.5529 in)
Piston pin outside diameter
13.995–14.000 mm (0.5510–0.5512 in)
Limit
13.975 mm (0.5502 in)
Piston-pin-to-piston-pin-bore clearance
0.002–0.018 mm (0.0001–0.0007 in)
Limit
0.068 mm (0.0027 in)
Piston ring
Top ring
Ring type
Barrel
Dimensions (B
×
T)
0.80
×
1.90 mm (0.03
×
0.07 in)
End gap (installed)
0.10–0.25 mm (0.0039–0.0098 in)
Limit
0.50 mm (0.0197 in)
Ring side clearance
0.030–0.065 mm (0.0012–0.0026 in)
Limit
0.100 mm (0.0039 in)
2nd ring
Ring type
Taper
Dimensions (B
×
T)
0.80
×
2.10 mm (0.03
×
0.08 in)
End gap (installed)
0.10–0.25 mm (0.0039–0.0098 in)
Limit
0.60 mm (0.0236 in)
Ring side clearance
0.020–0.055 mm (0.0008–0.0022 in)
Limit
0.100 mm (0.0039 in)
Oil ring
Dimensions (B
×
T)
1.50
×
1.95 mm (0.06
×
0.08 in)
End gap (installed)
0.20–0.70 mm (0.0079–0.0276 in)
Ring side clearance
0.040–0.160 mm (0.0016–0.0063 in)
Crankshaft
Width A
47.95–48.00 mm (1.888–1.890 in)
H
D
T
B
B
T
B
T
Summary of Contents for WR125R 2009
Page 1: ...2009 SERVICE MANUAL WR125R WR125X 22B F8197 E0 ...
Page 6: ......
Page 8: ......
Page 24: ...SPECIAL TOOLS 1 15 ...
Page 51: ...LUBRICATION POINTS AND LUBRICANT TYPES 2 26 ...
Page 54: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 29 EAS20410 LUBRICATION DIAGRAMS A 1 4 5 6 7 2 3 ...
Page 56: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 31 1 3 2 4 ...
Page 57: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 32 1 Camshaft 2 Crankshaft 3 Main axle 4 Drive axle ...
Page 58: ...COOLING SYSTEM DIAGRAMS 2 33 EAS20420 COOLING SYSTEM DIAGRAMS 9 1 2 6 7 8 3 5 4 ...
Page 66: ...CABLE ROUTING 2 41 A A B B C C A A B B A B C E D 1 2 3 4 5 6 7 8 9 12 10 11 14 13 ...
Page 68: ...CABLE ROUTING 2 43 B B C C A A A B B C C A A B C C 1 2 3 4 3 4 5 6 7 8 9 10 11 ...
Page 78: ...CABLE ROUTING 2 53 ...
Page 81: ......
Page 109: ...ELECTRICAL SYSTEM 3 28 1 a b ...
Page 110: ...ELECTRICAL SYSTEM 3 29 ...
Page 113: ......
Page 142: ...FRONT BRAKE 4 29 Refer to BLEEDING THE HYDRAULIC BRAKE SYSTEM on page 3 19 ...
Page 184: ...CHAIN DRIVE 4 71 ...
Page 248: ...CRANKCASE 5 61 A Left crankcase B Right crankcase A 1 7 11 12 3 14 2 13 4 5 6 8 9 10 16 15 B ...
Page 258: ...TRANSMISSION 5 71 ...
Page 277: ...THROTTLE BODY 7 8 ...
Page 278: ...AIR INDUCTION SYSTEM 7 9 EAS27040 AIR INDUCTION SYSTEM 2 1 3 ...
Page 282: ...AIR INDUCTION SYSTEM 7 13 ...
Page 285: ......
Page 295: ...ELECTRIC STARTING SYSTEM 8 10 ...
Page 297: ...CHARGING SYSTEM 8 12 2 AC magneto 4 Rectifier regulator 5 Main fuse 6 Battery ...
Page 299: ...CHARGING SYSTEM 8 14 ...
Page 313: ...COOLING SYSTEM 8 28 ...
Page 343: ...FUEL PUMP SYSTEM 8 58 ...
Page 369: ......
Page 370: ......