TABLE OF CONTENTS
LOCATION OF IMPORTANT
LABELS ........................................ 1-1
SAFETY INFORMATION .................... 2-1
DESCRIPTION ................................... 3-1
Left view ......................................... 3-1
Right view ...................................... 3-2
Controls and instruments ............. 3-3
INSTRUMENT AND CONTROL
FUNCTIONS ................................. 4-1
Ignition switch ............................... 4-1
Handlebar switches ...................... 4-1
Clutch lever ................................... 4-2
Shift pedal ..................................... 4-2
Brake lever .................................... 4-2
Brake pedal ................................... 4-3
Fuel tank cap ................................. 4-3
Fuel ................................................ 4-3
Fuel tank breather hose ............... 4-5
Fuel cock ....................................... 4-5
Starter (choke) knob ..................... 4-6
Seat ................................................ 4-6
Adjusting the shock
absorber assembly .................... 4-7
Sidestand ....................................... 4-8
Starting circuit cut-off system ....... 4-8
FOR YOUR SAFETY
- PRE-OPERATION CHECKS ...... 5-1
Pre-operation check list ............... 5-1
OPERATION AND IMPORTANT RIDING
POINTS ......................................... 6-1
Starting and warming up a cold
engine ......................................... 6-1
Starting a warm engine ................ 6-2
Shifting ........................................... 6-2
Engine break-in ............................ 6-3
Parking .......................................... 6-3
PERIODIC MAINTENANCE AND
ADJUSTMENT .............................. 7-1
Periodic maintenance chart
for the emission control
system ......................................... 7-2
General maintenance and
lubrification chart ....................... 7-3
Removing and installing
the panel .................................... 7-6
Checking the spark plug .............. 7-6
Engine oil and oil filter
element ...................................... 7-7
Cleaning the air filter element ... 7-10
Cleaning the spark arrester ....... 7-11
Adjusting the carburetor ............. 7-12
Adjusting the engine idling
speed ........................................ 7-12
Checking the throttle cable
free play .................................... 7-13
Valve clearance .......................... 7-13
Tires ............................................. 7-13
Spoke wheels .............................. 7-15
Adjusting the clutch lever
free play .................................... 7-15
Checking the front brake
lever free play .......................... 7-16
Adjusting the brake pedal
position and free play ............. 7-16
Checking the front brake
pads and rear brake shoes .... 7-17
Checking the front brake
fluid level .................................. 7-18
Changing the brake fluid ........... 7-18
Drive chain slack ........................ 7-19
Cleaning and lubricating the
drive chain ............................... 7-20
Checking and lubricating the
cables ....................................... 7-20
Checking and lubricating the
throttle grip and cable ............. 7-20
Checking and lubricating the
brake and clutch levers ........... 7-21
Checking and lubricating the
brake pedal .............................. 7-21
Checking and lubricating the
sidestand .................................. 7-21
Checking the front fork ............... 7-22
Checking the steering ................ 7-22
Checking the wheel bearings .... 7-23
Battery .......................................... 7-23
Replacing the fuse ...................... 7-24
Supporting the motorcycle ......... 7-25
Front wheel .................................. 7-25
Rear wheel .................................. 7-26
table.pmd
2008-06-04, 07:57
1
Summary of Contents for TT-R230Y
Page 9: ...LOCATION OF IMPORTANT LABELS 1 1 2 Cap_1 15 pmd 29 1 2009 10 21 2 ...
Page 27: ...FORYOUR SAFETY PRE OPERATION CHECKS 5 5 2 Cap_5 15 pmd 2008 06 04 07 59 2 ...
Page 34: ...7 4 PERIODIC MAINTENANCE AND ADJUSTMENT 7 Cap_7 15 pmd 3 2 2009 09 27 4 ...
Page 69: ...CONSUMER INFORMATION 10 10 5 Cap_10 15 pmd 29 1 2009 12 18 5 ...
