Yamaha TT-R230Y Owner'S Manual Download Page 63

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SPECIFICATIONS

9 - 1

Dimensions:

Overall lenght:

2065 mm (81.3 in)

Overall width:

800 mm (31.5 in)

Overall height:

1180 mm (46.5 in)

Seat height:

870 mm (34.2 in)

Wheelbase:

1385 mm (54.5 in)

Ground clearance:

295 mm (11.6 in)

Minimum turning radius:

2100 mm (11.6 in)

Weight:

With oil and fuel:

116 kg (256 lb)

Engine:

Engine type:

Air cooled 4-stroke, SOHC

Cylinder arrangement:

Forward inclined single cylinder

Displacement:

223 cm

(13.61 cu.in)

Bore x stroke

70.0 x 58.0 mm (2.76 x 2.28 in)

Compression ratio:

9.50 : 1

Starting system:

Electric starter

Lubrication system:

Wet sump

Engine oil:

Type:

YAMALUBE 4, SAE10W40 or
SAE20W50

Recommended engine oil grade:

API service SE, SF, SG type or higher

Engine oil quantity:

Without oil filter element replacement:

1.0 L (1.1 us.qt, 0.90 Imp.qt)

With oil filter element replacement:

1.1 L (1.2 us.qt, 1.0 Imp.qt)

Air filter:

Air filter element:

Wet

Fuel:

Recommended fuel:

Unleaded gasoline only

Fuel tank capacity:

8.0 L (2.11 us.gal, 1.76 Imp.gal)

Fuel reserve amount:

1.8 L (0.48 us.gal, 0.4 Imp.gal)

Carburetor:

Manufacturer:

TEIKEI

Type x quantity:

Y26P x 1

Spark plug(s):

Manufacturer/model:

NGK/DR8EA

Spark plug gap:

0.6-0.7 mm (0.024-0.028 in)

Clutch:

Clutch type:

Wet, multiple-disc

Transmission:

Primary reduction system:

Spur gear

Primary reduction ratio:

73/22 (3.318)

Secondary reduction system:

Chain drive

Secondary reduction ratio:

49/13 (3.769)

Transmission type:

Constant mesh 6-speed

Operation:

Left foot operation

Gear ratio:

1st:

38/13 (2.923)

2nd:

34/18 (1.889)

110

130

˚F

YAMALUBE 4 10W-40
or SAE 10W-40

YAMALUBE 4 20W-50
or SAE 20W-50

–10

–20

˚C

Cap_9-15.pmd

2008-06-04, 08:01

Summary of Contents for TT-R230Y

Page 1: ...PRINTED IN BRAZIL 05 2008 E YAMAHA MOTOR DA AMAZÔNIA LTDA 1C6 F8199 15 Read this manual carefully before operating this vehicle TT R230Y LIT 11626 22 27 ...

Page 2: ...Read this manual carefully before operating this vehicle This manual should stay with this vehicle if it is sold introduction pmd 2008 06 04 07 56 1 ...

Page 3: ...rcycle To maintain these high standards it is important that you and your Yamaha dealer pay close attention to the recommended maintenance schedules and operating instructions contained within this manual Yamaha continually seeks advancements in product design and quality Therefore while this manual contains the most current product information available at the time of printing there may be minor ...

Page 4: ...ry hazards Obey all safety messages that follow this symbol to avoid possible injury or death A WARNING indicates a hazardous situation which if not avoided could result in death or serious injury A NOTICE indicates special precautions that must be taken to avoid damage to the vehicle or other property A TIP provides key information to make procedures easier or clearer NOTICE TIP important pmd 200...

Page 5: ...byYamaha Motor da Amazônia Ltda 2nd edition october 2008 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor da Amazônia Ltda is expressly prohibited Printed in Brazil P N LIT 11626 22 27 important pmd 3 11 2008 08 11 2 ...

Page 6: ...Checking the spark plug 7 6 Engine oil and oil filter element 7 7 Cleaning the air filter element 7 10 Cleaning the spark arrester 7 11 Adjusting the carburetor 7 12 Adjusting the engine idling speed 7 12 Checking the throttle cable free play 7 13 Valve clearance 7 13 Tires 7 13 Spoke wheels 7 15 Adjusting the clutch lever free play 7 15 Checking the front brake lever free play 7 16 Adjusting the ...

Page 7: ... SPECIFICATIONS 9 1 CONSUMER INFORMATION 10 1 Identification numbers 10 1 Vehicle identification number 10 1 Model label 10 1 Motorcycle noise regulation 10 2 Maintenance record 10 3 YAMAHA MOTOR CORPORATION U S A OFF ROAD MOTORCYCLE LIMITED WARRANTY 10 4 YAMAHA EXTENDED SERVICE Y E S 10 6 table pmd 2008 06 04 07 57 2 ...

Page 8: ...els on your vehicle They contain important information for safe and proper operation of your vehicle Never remove any labels from your vehicle If a label becomes difficult to read or comes off a replacement label is available from yourYamaha dealer Cap_1 15 pmd 29 1 2009 10 21 1 ...

Page 9: ...LOCATION OF IMPORTANT LABELS 1 1 2 Cap_1 15 pmd 29 1 2009 10 21 2 ...

Page 10: ...ic lands may be illegal Please check local regulations before riding z This motorcycle is designed to carry the operator only No passengers z The failure of motorists to detect and recognize motorcycles in traffic is the predominating cause of automobile motorcycle accidents Many accidents have been caused by an automobile driver who did not see the motorcycle Making yourself conspicuous appears t...

Page 11: ... monoxide a deadly gas Breathing carbon monoxide can cause headaches dizziness drowsiness nausea confusion and eventually death Carbon Monoxide is a colorless odorless tasteless gas which may be present even if you do not see or smell any engine exhaust Deadly levels of carbon monoxide can collect rapidly and you can quickly be overcome and unable to save yourself Also deadly levels of carbon mono...

Page 12: ...Aftermarket Parts Accessories and Modifications While you may find aftermarket products similar in design and quality to genuine Yamaha accessories recognize that some aftermarket accessories or modifications are not suitable because of potential safety hazards to you or others Installing aftermarket products or having other modifications performed to your vehicle that change any of the vehicle s ...

Page 13: ...al system an electric failure could result which could cause a dangerous loss of lights or engine power AftermarketTires and Rims The tires and rims that came with your motorcycle were designed to match the performance capabilities and to provide the best combination of handling braking and comfort Other tires rims sizes and combinations may not be appropriate Refer to page 7 13 for tire specifica...

Page 14: ...3 1 DESCRIPTION 3 EAU10410 Left view 1 Fuel cock page 4 5 2 Starter choke knob page 4 6 3 Air filter element page 7 10 4 Shift pedal page 4 2 Cap_3 15 pmd 29 1 2009 10 41 1 ...

Page 15: ... view 1 Spark arrester page 7 11 2 Fuse page 7 24 3 Battery page 7 23 4 Shock absorber assembly spring preload adjusting nut page 4 7 5 Engine oil filter element page 7 7 6 Brake pedal page 4 3 EAU10430 Cap_3 15 pmd 29 1 2009 10 41 2 ...

Page 16: ...s and instruments 1 Clutch lever page 4 2 2 Engine stop switch page 4 1 3 Ignition switch page 4 1 4 Start switch page 4 1 5 Brake lever page 4 2 6 Throttle grip page 7 13 7 Fuel tank cap page 4 3 Cap_3 15 pmd 29 1 2009 10 41 3 ...

Page 17: ...580 OFF All electrical systems are off EAU12347 Handlebar switches Left 1 Engine stop button Right 1 Start switch EAU12670 ENGINE STOP button Hold this button pushed until the engine stops in case of an emergency such as when the vehicle overturns or when the throttle cable is stuck EAU12711 Start switch Push this switch to crank the engine with the starter See page 6 1 for starting in structions ...

Page 18: ... lever is equipped with a clutch switch which is part of the starting cir cuit cut off system See page 4 8 EAU12870 Shift pedal 1 Shift pedal The shift pedal is located on the left side of the engine and is used in combina tion with the clutch lever when shifting the gears of the 6 speed constant mesh transmission equipped on this motor cycle EAU12890 Brake lever 1 Brake lever The brake lever is l...

Page 19: ...ank cap is properly closed after filling fuel Leak ing fuel is a fire hazard EAU13212 Fuel 1 Fuel tank filler tube 2 Fuel level Make sure there is sufficient gasoline in the tank EWA10881 Gasoline and gasoline vapors are extremely flammable To avoid fires and explosions and to reduce the risk of injury when refueling follow these instructions 1 Before refueling turn off the en gine and be sure tha...

Page 20: ...ur clothes EAU13301 Recommended fuel UNLEADED GASOLINE ONLY Fuel tank capacity 8 0 L 2 11 US gal 1 76 Imp gal Fuel reserve amount 1 8 L 0 48 US gal 0 40 Imp gal ECA11400 NOTICE Use only unleaded gasoline The use of leaded gasoline will cause severe damage to internal engine parts such as the valves and piston rings as well as to the exhaust system YourYamaha engine has been designed to use regular...

Page 21: ...locked and clean it if necessary EAU13561 Fuel cock The fuel cock supplies fuel from the tank to the carburetor while filtering it also The fuel cock has three positions OFF 1 Arrow mark positioned over OFF With the lever in this position fuel will not flow Always return the lever to this position when the engine is not running ON 1 Arrow mark positioned over ON With the lever in this position fue...

Page 22: ... Starter choke knob 1 Starter choke knob Starting a cold engine requires a richer air fuel mixture which is supplied by the starter choke Move the knob in direction a to turn on the starter choke Move the knob in direction b to turn off the starter choke EAU13960 Seat To remove the seat Remove the bolts and then pull the seat off 1 Bolt To install the seat 1 Insert the projections on the front of ...

Page 23: ...rease the spring preload and thereby harden the suspen sion turn the adjusting nut in di rection a To decrease the spring preload and thereby soften the suspension turn the adjusting nut in direction b The spring preload setting is de termined by measuring distance A shown in the illustration The shorter distance A is the lower the spring preload the longer distance A is the higher the spring prel...

Page 24: ...up or does not stay up otherwise the sidestand could contact the ground and distract the operator re sulting in a possible loss of control EAU15391 Starting circuit cut off system The starting circuit cut off system com prising the clutch switch and the neutral switch prevents starting when the trans mission is in gear and the clutch lever is not pulled Periodically check the operation of the star...

Page 25: ...otorcycle should not be ridden until checked by a Yamaha dealer 5 Turn the engine off 6 Shift the transmission into gear 7 Keep the clutch lever pulled 8 Push the start switch Does the engine start The clutch switch may not be working correctly The motorcycle should not be ridden until checked by a Yamaha dealer NO YES The system is OK The motorcycle can be ridden YES NO If a malfunction is noted ...

Page 26: ...ore using this vehicle check the following points EAU15605 Pre operation check list CHECKS P AGE ITEM Engine oil Check oil level in engine If necessary add recommended oil to specified level Check vehicle for oil leakage 7 7 7 8 7 9 Fuel Check fuel level in fuel tank Refuel if necessary Check fuel line for leakage 4 3 Check operation If soft or spongy have Yamaha dealer bleed hydraulic system Chec...

Page 27: ...FORYOUR SAFETY PRE OPERATION CHECKS 5 5 2 Cap_5 15 pmd 2008 06 04 07 59 2 ...

Page 28: ...cock lever to ON 2 Push the ignition switch to set it to ON 3 Shift the transmission into the neutral position 4 Turn the starter choke on and completely close the throttle See page 4 6 5 Start the engine by pushing the start switch If the engine fails to start release the start switch wait a few seconds and then try again Each starting attempt should be as short as possible to preserve the batter...

Page 29: ...nsmission into the neutral position press the shift pedal down repeatedly until it reaches the end of its travel and then slightly raise it ECA10260 NOTICE z z z z z Even with the transmission in the neutral position do not coast for long periods of time with the engine off and do not tow the motorcycle for long distances The transmission is properly lubricated only when the engine is running Inad...

Page 30: ...rottle z After every hour of operation stop the engine and then let it cool for five to ten minutes z Vary the engine speed from time to time Do not operate the engine at one set throttle position 10 20 hours z Avoid prolonged operation above 3 4 throttle z Rev the engine freely through the gears but do not use full throttle at any time After break in Avoid prolonged full throttle operation Vary t...

Page 31: ...vities incorrectly may increase your risk of injury or death during service or while using the vehicle If you are not familiar with vehicle service haveaYamahadealerperform service EWA15121 Turn off the engine when performing maintenance unless otherwise specified z z z z z A running engine has moving parts that can catch on body parts or clothing and electrical parts that can cause shocks or fire...

Page 32: ...rs Fuel line 1 Check fuel hoses for cracks or damage Replace if necessary 3 3 2 Spark plug Check condition Adjust gap and clean 3 3 4 Air filter element Clean with solvent Replace if necessary 3 3 7 Exhaust system Check for leakage Tighten if necessary Replace gasket s if necessary 3 3 3 Valve clearance Check and adjust valve clearance when engine is cold 3 5 Crankcase breather system Check ventil...

Page 33: ...PERIODIC MAINTENANCE AND ADJUSTMENT 7 7 3 EAU35348 General maintenance and lubrication chat Cap_7 15 pmd 3 2 2009 09 27 3 ...

Page 34: ...7 4 PERIODIC MAINTENANCE AND ADJUSTMENT 7 Cap_7 15 pmd 3 2 2009 09 27 4 ...

Page 35: ...y wet or dusty areas z Hydraulic brake service z Regularly check and if necessary correct the brake fluid level z Every two years replace the internal components of the brake master cylinders and calipers and change the brake fluid z Replace the brake hoses every four years and if cracked or damaged Cap_7 15 pmd 3 2 2009 09 27 5 ...

Page 36: ...y by a Yamaha dealer Since heat and deposits will cau se any spark plug to slowly erode it should be removed and checked in accordance with the periodic maintenance and lubrication chart In addition the condition of the spark plug can reveal the condition of the engine The porcelain insulator around the center electrode of the spark plug should be a medium to light tan the ideal color when the veh...

Page 37: ...intervals specified in the periodic maintenance and lubrication chart To check the engine oil level 1 Place the vehicle on a level surface and hold it in an upright position A slight tilt to the side can result in a false reading 2 Start the engine warm it up for several minutes and then turn it off 3 Wait a few minutes until the oil settles and then check the oil level through the check window lo...

Page 38: ...olt 7 Remove the oil filter element and O rings 8 Check the O rings for damage and replace them if necessary 9 Clean the oil filter element with solvent and then install it TIP Check the oil filter element for damage and replace it if necessary 10 Install the oil filter element cover by installing the bolts then tightening them to the specified torque Tightening torque Oil filter element cover bol...

Page 39: ... of a higher quality than specified In addition do not use oils labeled ENERGY CONSERVING II or higher z z z z z Make sure that no foreign mate rial enters the crankcase 14 Start the engine and then let it idle for several minutes while checking it for oil leakage If oil is leaking immediately turn the engine off and check for the cause 15 Turn the engine off and then check the oil level and corre...

Page 40: ... filter case cap 2 Screws 1 Air filter element 3 Remove the wing nut and washer from the air filter element 1 Wingnut 2 Washer 4 Remove the sponge material from the air filter element frame 1 Sponge material 2 Air filter guide 5 Clean the sponge material with solvent and then squeeze the remaining solvent out WARNING To avoid the risk of fire or explosion do not use gasoline or solvents with a low...

Page 41: ...AU40421 Cleaning the spark arrester The spark arrester should be cleaned at the intervals specified in the periodic maintenance and lubrication chart EWA10980 z z z z z Always let the exhaust system cool prior to touching exhaust components z z z z z Do not start the engine when cleaning the exhaust system TIP Make sure to select a well ventilated area free of combustible materials to clean the sp...

Page 42: ...gine EAU21362 Adjusting the engine idling speed The engine idling speed must be checked and if necessary adjusted as follows at the intervals specified in the periodic maintenance and lubrication chart TIP A diagnostic tachometer is needed to make this adjustment 1 Attach the tachometer to the spark plug lead 2 Start the engine and warm it up for several minutes at 1000 2000 r min while occasional...

Page 43: ...a Yamaha dealer at the in tervals specified in the periodic mainte nance and lubrication chart EAU21491 Tires To maximize the performance durabil ity and safe operation of your motor cycle note the following points regard ing the specified tires Tire air pressure The tire air pressure should be checked and if necessary adjusted before each ride EWA10441 Operation of this vehicle with im proper tir...

Page 44: ...d be of the same make and design otherwise the handling characteristics of the vehicle may be different which could lead to an accident After extensive tests only the tires listed below have been approved for this model by Yamaha Motor da Amazônia Ltda Front tire Size 80 100 21 NHS Manufacturer model PIRELLI MT 320 H Rear tire Size 100 100 18 NHS Manufacturer model PIRELLI MT 320 EWA10570 z z z z ...

Page 45: ...justing the clutch lever free play 1 Locknut clutch lever 2 Adjusting bolt 3 Locknut clutch cable 4 Adjusting nut 5 Clutch lever free play The clutch lever free play should mea sure 10 15 mm 0 39 0 59 in as shown Periodically check the clutch lever free play and if necessary adjust it as fol lows 1 Loosen the locknut at the clutch lever 2 To increase the clutch lever free play turn the clutch leve...

Page 46: ...sult in loss of control and an acci dent EAUW0650 Adjusting the brake pedal position and free play EWA10670 It is advisable to have aYamaha dealer make these adjustments a Pedal height b Free play Brake pedal position The top of the brake pedal should be positioned approximately 3 mm 0 12 in below the top of the footrest Periodically check the brake pedal position and if necessary adjust it as fol...

Page 47: ...tervals specified in the periodic main tenance and lubrication chart EAU36890 Front brake pads 1 Brake pad wear indicator groove Each front brake pad is provided with wear indicators which allows you to check the brake pad wear without hav ing to disassemble the brake To check the brake pad wear check the position of the wear indicators while applying the brake If a brake pad has worn to the point...

Page 48: ...n be used z Refill with the same type of brake fluid Mixing fluids may result in a harmful chemical reaction and lead to poor braking performance z Be careful that water does not enter the master cylinder when refilling Water will significantly lower the boiling point of the fluid and may result in vapor lock z Brake fluid may deteriorate painted surfaces or plastic parts Always clean up spilled f...

Page 49: ...ain slack 1 Loosen the brake pedal free play adjusting nut 2 Loosen the axle nut 3 To tighten the drive chain turn the drive chain slack adjusting plate on each side of the swingarm in direction a To loosen the drive chain turn the adjusting plate on each side of the swingarm in direction b and then push the rear wheel forward NOTICE Improper drive chain slack will overload the engine as well as o...

Page 50: ...e engine oil or any other lubricants for the drive chain as they may contain substances that could damage the O rings ECA11111 EAU23093 Checking and lubricating the cables The operation of all control cables and the condition of the cables should be checked before each ride and the cables and cable ends should be lubri cated if necessary If a cable is dam aged or does not move smoothly have a Yama...

Page 51: ...ecked before each ride and the pedal pivot should be lubricated if nec essary Recommended lubricant Lithium soap based grease EAU23202 Checking and lubricating the sidestand The operation of the sidestand should be checked before each ride and the sidestand pivot and metal to metal con tact surfaces should be lubricated if necessary EWA10731 If the sidestand does not move up and down smoothly have...

Page 52: ...ck if the front fork compresses and rebounds smoothly ECA10590 NOTICE If any damage is found or the front fork does not operate smoothly have aYamaha dealer check or repair it EAU23283 Checking the steering Worn or loose steering bearings may cause danger Therefore the operation of the steering must be checked as fol lows at the intervals specified in the periodic maintenance and lubrication chart...

Page 53: ...emove the battery cell seals as this would permanently damage the battery EWA10760 z z z z z Electrolyte is poisonous and dangerous since it contains sul furic acid which causes severe burns Avoid any contact with skin eyes or clothing and al ways shield your eyes when working near batteries In case of contact administer the fol lowing FIRST AID z z z z z EXTERNAL Flush with plenty of water z z z ...

Page 54: ...tion make sure that the battery leads are properly con nected to the battery terminals ECA10631 NOTICE z z z z z Alwayskeepthebatterycharged Storing a discharged battery can cause permanent battery dam age z z z z z To charge a VRLA Valve Regu lated Lead Acid battery a spe cial constant voltage battery charger is required Using a con ventional battery charger will damage the battery If you do not ...

Page 55: ...rcycle stand is not available by placing a jack under the frame in front of the rear wheel 2 Raise the front wheel off the ground by using a motorcycle stand To service the rear wheel Raise the rear wheel off the ground by using a motorcycle stand or if a motor cycle stand is not available by placing a jack either under each side of the frame in front of the rear wheel or under each side of the sw...

Page 56: ...securely support the vehicle so there is no danger of it fall ing over 1 Loosen the axle nut 1 Adjuster 2 Brake rod 3 Brake cam lever 4 Axle nut 2 Remove the brake pedal free play adjusting nut and then disconnect the brake rod from the brake cam shaft lever 3 Turn the drive chain adjusting plate on each side of the swingarm fully in direction a 4 Lift the rear wheel off the ground according to th...

Page 57: ...rough inspection before shipment from the factory trouble may occur dur ing operation Any problem in the fuel compression or ignition systems for example can cause poor starting and loss of power The following troubleshooting chart rep resents a quick and easy procedure for checking these vital systems yourself However should your motorcycle require any repair take it to a Yamaha dealer whose skil...

Page 58: ...hicle Remove the spark plug and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gap or replace the spark plug Have a Yamaha dealer check the vehicle The engine does not start Have a Yamaha dealer check the vehicle The engine does not start Check the battery Operate the electric starter 4 Battery The engine turns over quickly The engine turns over slowly The bat...

Page 59: ...he cleaner on the af fected area any longer than in structed Also thoroughly rinse the area off with water immedi ately dry it and then apply a cor rosion protection spray z z z z z Improper cleaning can damage plastic parts such as cowlings panels windshields headlight lenses meter lenses etc Use only a soft clean cloth or sponge with mild detergent and water to clean plastic z z z z z Do not use...

Page 60: ...um and stainless steel parts including the exhaust system 4 To prevent corrosion it is recom mended to apply a corrosion pro tection spray on all metal includ ing chrome and nickel plated sur faces 5 Use spray oil as a universal cleaner to remove any remaining dirt 6 Touch up minor paint damage caused by stones etc 7 Wax all painted surfaces 8 Let the motorcycle dry completely before storing or co...

Page 61: ...d spark plug b Pour a teaspoonful of engine oil into the spark plug bore c Install the spark plug cap onto the spark plug and then place the spark plug on the cylinder head so that the electrodes are grounded This will limit spark ing during the next step d Turn the engine over several times with the starter This will coat the cylinder wall with oil WARNING Topreventdamage or injury from sparking ...

Page 62: ...8 4 MOTORCYCLE CARE AND STORAGE 8 TIP Make any necessary repairs before stor ing the motorcycle Cap_8 15 pmd 2008 06 04 08 01 4 ...

Page 63: ...filter element replacement 1 0 L 1 1 us qt 0 90 Imp qt With oil filter element replacement 1 1 L 1 2 us qt 1 0 Imp qt Air filter Air filter element Wet Fuel Recommended fuel Unleaded gasoline only Fuel tank capacity 8 0 L 2 11 us gal 1 76 Imp gal Fuel reserve amount 1 8 L 0 48 us gal 0 4 Imp gal Carburetor Manufacturer TEIKEI Type x quantity Y26P x 1 Spark plug s Manufacturer model NGK DR8EA Spark...

Page 64: ...0 kgf cm2 Front wheel Wheel type Spoke wheel Rim size 21x1 60 Rear wheel Wheel type Spoke wheel Rim size 18x1 85 Front brake Type Single disc brake Operation Right hand operation Recommended fluid DOT 4 Rear brake Type Drum brake Operation Right foot operation Front suspension Type Telescopic fork Spring shock absorber type Coil spring oil damper Wheel travel 240 0 mm 9 45 in Rear suspension Type ...

Page 65: ...r 1 Vehicle identification number The vehicle identification number is stamped into the steering head pipe Record this number in the space pro vided TIP The vehicle identification number is used to identify your motorcycle and may be used to register your motorcycle with the licensing authority in your area EAU26460 Model label 1 Model label The model label is affixed to the location shown Record ...

Page 66: ...y new vehicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person AMONG THOSE ACTS PRESUMED TO CONSTITUTE TAMPERING ARE THE ACTS LISTED BELOW These acts include tampering with the following systems i e modification remo...

Page 67: ... 10 3 EAU26651 Maintenance record Have aYamaha dealer complete this record when the motorcycle is serviced Maintenance Date of Mileage Servicing dealer Remarks interval service name and address Cap_10 15 pmd 29 1 2009 12 18 3 ...

Page 68: ...able at that time for inspection and repairs at such dealer s place of business WARRANTY TRANSFER To transfer the warran ty from the original purchaser to any subsequent purchaser s it is imperative that the motorcycle be inspected and registered for warranty by an authorized Yamaha motorcycle dealer In order for this warranty to remain in effect this inspection and registration must take place wi...

Page 69: ...CONSUMER INFORMATION 10 10 5 Cap_10 15 pmd 29 1 2009 12 18 5 ...

Page 70: ...le to pay and repairs aren t pro rated You don t have any out of pocket expenses for covered repairs In addition Travel and Recreation Interruption Protection TRIP is included at no extra cost TRIP gives you up to 150 reimbursement per occurrence for any reasonable expenses you incur because your Yamaha needs covered service replacement vehicle rental emergency towing phone calls even food and lod...

Page 71: ...actory backed protection even after your Yamaha Limited Warranty expires A special note If visiting your dealer isn t convenient contact Yamaha with your Primary ID number your frame number We ll be happy to help you get the Y E S coverage you need Yamaha Service Marketing P O Box 6555 Cypress CA 90630 1 866 YES EXTD 1 866 937 3983 Cap_10 15 pmd 29 1 2009 12 18 7 ...

Page 72: ...brake lever free play checking 7 16 Front fork checking 7 22 Fuel 4 3 Fuel cock 4 5 Fuel tank breather hose 4 5 Fuel tank cap 4 3 Fuse replacing 7 24 H Handlebar switches 4 1 I Identification numbers 10 1 Ignition switch 4 1 L Labels location 1 1 M Maintenance and lubrication periodic 7 3 Maintenance record 10 3 Maintenance emission control system 7 2 Model label 10 1 N Noise regulation 10 2 P Pan...

Page 73: ...ttle grip and cable checking and lubricating 7 20 Tires 7 13 Troubleshooting 7 27 Troubleshooting chart 7 28 V Valve clearance 7 13 Vehicle identification number 10 1 W Warranty extended 10 6 Warranty limited 10 4 Wheel front 7 25 Wheel rear 7 26 Wheel bearings checking 7 23 Wheels 7 15 index_15 pmd 2008 06 04 08 02 2 ...

Page 74: ...PRINTED IN BRAZIL 05 2008 E YAMAHA MOTOR DA AMAZÔNIA LTDA 1C6 F8199 15 Read this manual carefully before operating this vehicle TT R230Y LIT 11626 22 27 ...

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