2-24
CABLE ROUTING
1. Centerstand lock solenoid lead
2. Sidestand switch
3. Starter motor lead
4. Footboard
5. Joint coupler lead
6. Wire harness (seat/fuel lid lock solenoid
lead)
7. Rear frame
8. Wire harness
9. AC magneto lead
10. Centerstand lock solenoid cover
11. Sidestand switch lead
A. Install the wire harness clamp into the hole
on the fuel tank bracket.
B. Install the plastic locking tie so that the
centerstand lock solenoid lead does not go
slack in the space between the center-
stand lock solenoid coupler and the guide
of the generator cover protector.
C. Install the plastic locking tie within this
range.
D. Make sure that the centerstand lock sole-
noid lead does not slacken in this range.
E. Install the centerstand lock solenoid lead to
the rib of the generator cover protector.
(3 locations)
F. Anti-theft alarm coupler (no connection)
G. Install the clamp of the sidestand switch
lead to the bracket.
H. Fasten the wire harness to the footboard
with the plastic locking tie. Position the
plastic locking tie within the range shown in
the illustration. Point the end of the plastic
locking tie rearward and place it inside of
the footboard.
I.
Assemble the wire harness clamp to the
round area of the rib.
J.
Install the plastic locking tie between the
wire harness clamp and the centerstand
lock solenoid coupler. Make sure the plas-
tic locking tie does not come into contact
with the bare wire. The end of the plastic
locking tie should face downward without
being cut.
K. Fasten the white tape section of the starter
motor lead with the plastic locking tie.
L. The end of the plastic locking tie should
face the inside without being cut.
M. Fasten the white tape section of the AC
magneto lead with the plastic locking tie.
The plastic locking tie should face outside
with the end cut.
N. Connect the fuel pump coupler securely to
the fuel pump.
O. Route the seat/fuel lid lock solenoid lead
through the rib portion of the filler cover.
P. Route the centerstand lock solenoid lead
through the notch section of the center-
stand lock solenoid cover.
Q. Fasten the sidestand switch lead to the
footboard with the plastic locking tie. Point
the end of the plastic locking tie rearward
and place it inside of the footboard.
R. Install the wire harness clamp into the hole
in the rear frame.
Summary of Contents for TMAX 2020
Page 1: ...2020 SERVICE MANUAL TMAX TMAX TECH MAX XP560EL XP560D B3T 28197 20...
Page 2: ......
Page 6: ......
Page 8: ......
Page 42: ...2 13 CABLE ROUTING EAS20021 CABLE ROUTING Headlight bracket front view...
Page 44: ...2 15 CABLE ROUTING Front cowling assembly rear view...
Page 46: ...2 17 CABLE ROUTING Frame right side view front...
Page 48: ...2 19 CABLE ROUTING Frame right side view rear...
Page 50: ...2 21 CABLE ROUTING Frame left side view front Q...
Page 52: ...2 23 CABLE ROUTING Rear frame left side view center...
Page 54: ...2 25 CABLE ROUTING Frame left side view rear...
Page 56: ...2 27 CABLE ROUTING Frame top view front...
Page 58: ...2 29 CABLE ROUTING Frame top view rear...
Page 60: ...2 31 CABLE ROUTING Handlebar top and left side view for XP560E...
Page 62: ...2 33 CABLE ROUTING Handlebar front view for XP560E...
Page 64: ...2 35 CABLE ROUTING Handlebar top and left side view for XP560D...
Page 66: ...2 37 CABLE ROUTING Handlebar front view for XP560D...
Page 68: ...2 39 CABLE ROUTING Front brake front left side and right side view Q...
Page 70: ...2 41 CABLE ROUTING Frame right side view front...
Page 72: ...2 43 CABLE ROUTING Rear brake right side view rear...
Page 74: ...2 45 CABLE ROUTING Fuel tank right side view...
Page 76: ...2 47 CABLE ROUTING Fuel tank left side view...
Page 78: ...2 49 CABLE ROUTING Fuel tank top view...
Page 80: ...2 51 CABLE ROUTING Air filter case and throttle body left side view...
Page 82: ...2 53 CABLE ROUTING Radiator right side view...
Page 84: ...2 55 CABLE ROUTING Radiator left side view...
Page 86: ...2 57 CABLE ROUTING Radiator top view...
Page 88: ...2 59 CABLE ROUTING Hydraulic unit assembly top and front view...
Page 90: ...2 61 CABLE ROUTING...
Page 297: ...5 62 CLUTCH 1 3 2...
Page 317: ...5 82 CRANKSHAFT 2 1 2 1 2 4 3...
Page 320: ...5 85 TRANSMISSION...
Page 336: ...6 15 WATER PUMP...
Page 352: ...7 15 THROTTLE BODY...
Page 355: ......
Page 371: ...8 16 ELECTRIC STARTING SYSTEM...
Page 377: ...8 22 CHARGING SYSTEM...
Page 393: ...8 38 SIGNALING SYSTEM...
Page 399: ...8 44 COOLING SYSTEM Replace the ECU and or meter as sembly...
Page 405: ...8 50 FUEL PUMP SYSTEM...
Page 414: ...8 59 GRIP WARMER SYSTEM for XP560D OK Replace the meter assembly...
Page 415: ...8 60 GRIP WARMER SYSTEM for XP560D...
Page 421: ...8 66 SEAT HEATER SYSTEM for XP560D...
Page 427: ...8 72 SMART KEY SYSTEM Replace the remote control unit...
Page 485: ...9 11 SYSTEM DIAGRAM...
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